JP6394916B2 - 乾燥止血組成物 - Google Patents
乾燥止血組成物 Download PDFInfo
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- JP6394916B2 JP6394916B2 JP2015516467A JP2015516467A JP6394916B2 JP 6394916 B2 JP6394916 B2 JP 6394916B2 JP 2015516467 A JP2015516467 A JP 2015516467A JP 2015516467 A JP2015516467 A JP 2015516467A JP 6394916 B2 JP6394916 B2 JP 6394916B2
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Description
a.粉末状の生体適合性重合体、1種または複数のポリオール、および水性媒体を用意する工程、
b.生体適合性重合体、1種または複数のポリオール、および水性媒体を混合してペーストとする工程、および
c.ペーストを乾燥させる工程。
「生理活性作用剤」は、in vivoまたはin vitroで実証可能なある薬理作用(たいていは有益なものである)を提供する任意の作用剤、薬物、化合物、組成物、または混合物である。すなわち、ある作用剤がヒトまたは動物の身体で細胞組織と相互作用するまたは細胞組織に影響を及ぼすならば、それは生理活性であるとみなされる。本明細書中使用される場合、この用語はさらに、個体において局所的または全身的な作用をもたらす任意の生理学的または薬理学的活性物質を含む。生理活性作用剤は、タンパク質(酵素など)であってもよい。生理活性作用剤のさらなる例として、オリゴ糖、多糖、随意にグリコシル化されたペプチド、随意にグリコシル化されたポリペプチド、オリゴヌクレオチド、ポリヌクレオチド、脂質、脂肪酸、脂肪酸エステル、および二次代謝産物それぞれを含む、またはそれぞれのみからなる作用剤が挙げられるが、それらに限定されない。生理活性作用剤は、個体(ヒトまたは他の任意の動物など)の治療に関連して、予防、治療のいずれかとして用いることができる。
本発明は、適切な量の水性媒体が添加されると、止血手当に使用するのに適した実質的に均質なペーストを形成する、乾燥組成物に関する。このペーストは、液体成分が添加されると自然に形成される、すなわちこのペーストを形成するのに機械撹拌は不要である。
a.粉末状の生体適合性重合体、1種または複数のポリオール、および水性媒体を用意する工程、
b.生体適合性重合体、1種または複数のポリオール、および水性媒体を混合してペーストとする工程、および
c.ペーストを乾燥させる工程。
・ペーストを調製するのにかかる時間が短くなり、例えば出血をより早く止めることができる。
・作業工程が少なくなるので、調製中にペーストの滅菌が損なわれる危険性が低下する。
・ペースト調製が単純になるので、調製中に間違いを起こす危険性が低下する。
・最適な堅牢度のペーストが毎回得られる。
・溶液中では不安定な生理活性作用剤を乾燥前のペーストに添加することができ、したがって、そのような作用剤を本発明の乾燥組成物中に存在させることができる。例えば、トロンビンを乾燥前のペーストに添加することができ、そうすることで、時間がかかり間違いを起こしやすいトロンビン希釈工程を回避することができる。
本発明は、粉末状の生体適合性作用剤に関連し、この作用剤を用いてペーストを作る。次いで、ペーストを乾燥させて、止血および創傷治癒手当に使用するのに適した乾燥組成物を得る。
本発明の水性媒体は、当業者に既知の止血用途に適したペーストを調製するのに適していればどんな水性媒体でもよく、例えば水、生理食塩水、塩化カルシウム溶液、または緩衝化水性媒体が可能である。水は、WFI(輸液用水)であってもよい。ヒトまたは動物を対象として用いる予定の場合には再構築されたペースト生成物が等張性になるように、水性媒体を選択することが重要である。
本発明に従って、乾燥前の組成物に1種または複数のポリオールが添加される。1種または複数のポリオールは、水性媒体である液体(水など)を添加すると、どのような種類の機械混合または撹拌も用いることなく、自然に再構築されて止血目的に最適な堅牢度のペーストを形成する、乾燥組成物を得る上で役割を果たす。
本発明の1つの実施形態において、乾燥組成物は、1種または複数の生理活性作用剤を含む。生理活性作用剤がその生理活性を保持すること、すなわち生理活性作用剤が乾燥組成物の再構築後のペーストにおいて生理活性であることは、必須である。多くの生理活性作用剤が溶液中で不安定であり、特に酵素および他のタンパク質は、水が存在すると、分解してしまうか、その二次構造を失ってしまう可能性がある。
本発明の乾燥組成物は、以下:DMSO(ジメチルスルホキシド)、2−メチル−2,4−ペンタンジオール(MPD)のうち1種または複数、および/または以下の表に記載される化合物のうち1種または複数を、さらに含むことができる。
本発明の方法に従って、生体適合性重合体および1種または複数のポリオールを、適切な水性媒体と混合してペーストとする。混合は、当業者に既知の任意の適切なやり方で、例えば、内容物を手作業で混合すること、または電動混合装置(ハンドミキサー、キッチンミキサー、または業務用ミキサーなど)を用いることなどにより、行うことができる。
本発明のペーストの調製および乾燥中の収容には、当業者に既知の任意の適切な容器(バイアル、ジャー、チューブ、トレイ、カートリッジ、またはシリンジなど)を使用することができる。
1つの実施形態において、乾燥組成物は、シート状である、すなわち、実質的に平坦な組成物である。
本発明に従って、ペーストを乾燥させて、乾燥組成物とする。ペーストは、当業者に既知の任意の適切な方法で乾燥させることができる。適切な乾燥方法の例として、凍結乾燥および噴霧乾燥が挙げられる。
1つの実施形態において、乾燥組成物は、例えばシリンジまたは他の収容ユニットに収容された状態で、さらに外側包装材に収容され、それにより、その乾燥製品を使用時まで滅菌に保つことができる。そうすると、使用者は、外側包装を取り去って乾燥組成物を滅菌場に移すことができる。そこで、適切な量の水性媒体を加えることができ、添加されると、すぐに使えるペーストが、機械的な振盪、撹拌、または混合をまったく必要とせずに、数秒以内に自然に形成される。
本発明の乾燥組成物は、好ましくは、滅菌されている。当該分野で既知の任意の適切な滅菌技法を利用できる。滅菌は、好ましくは、包装工程後、すなわち乾燥組成物が外側包装材に収容された後に行われる。したがって、好適な実施形態において、滅菌は、最終滅菌である。
本発明はさらに、乾燥組成物から得られるペーストの、止血および/または創傷治癒を促進するための使用に関する。
本発明はさらに、本発明の乾燥組成物および乾燥組成物の量に合致した量の水性媒体を含み、水性媒体が添加されると、止血ペーストとして用いるのに適した堅牢度の止血ペーストが自然に、すなわち数秒以内に形成される、止血キットに関する。
a)本発明の方法により得られた乾燥組成物の入った容器、
b)水性媒体の入った容器、および
c)任意選択の外側包装材。
1.以下の工程を逐次含む、乾燥止血組成物の調製法:
a.粉末状の止血剤、1種または複数のポリオール、および水性媒体を用意する工程、
b.止血剤、1種または複数のポリオール、および水性媒体を混合してペーストとする工程、および
c.ペーストを乾燥させる工程。
a.約2%〜約40%の1種または複数のポリオール、
b.約10%〜約60%の止血剤、および
c.約50%〜約90%の水。
a.約5%〜約20%の1種または複数のポリオール、
b.約15%〜約25%の止血剤、および
c.約60%〜約80%の水。
a.約10%〜約60%の1種または複数のポリオール、
b.約40%〜約80%の止血剤、および
c.約0.1%〜約5%の水。
a.約20%〜約50%の1種または複数のポリオール、
b.約50%〜約80%の止血剤、および
c.約0.1%〜約2%の水。
a.項目1〜23のいずれか1つに記載の方法により得られる乾燥止血組成物、または項目24〜34のいずれか1つに記載の乾燥止血組成物、
b.容器、
c.水性媒体、および
d.任意選択の外側包装材。
材料
ゼラチン粉末50g(架橋ゼラチンスポンジを粉砕したもの)
緩衝液200ml
ポリオール
50%塩化ベンザルコニウム(BAC)
0.9%生理食塩水
凍結乾燥機:Leybold−Heraus、Lyovac GT2またはChrist Alpha 1−4 LSC
ミキサー:Kenwood、Major KM616
緩衝液:
BAC(50%)2.0g±0.1gを青キャップの付いた250mLビンに入れる
BACに生理食塩水98.0g±0.5gを加える
磁気撹拌子で2分間混合する−これをBAC原液とする
グリセロール123.0g±0.5gを2000mLメスフラスコに入れる
BAC原液10g±0.5gを加える
2000mLの印まで生理食塩水を加える
フラスコに栓をして、数回上下をひっくり返す
磁気撹拌子で5±1分間混合する
ミキサーで撹拌しながら、緩衝液200mlにポリオールxgを溶解させる。溶解したポリオールにゼラチン粉末50gを加え、均質なペーストが得られるまで、約5分間、混合する。ペーストの混合は、室温(約20℃)で行った。
得られるペーストを、10mlの使い捨てプラスティックシリンジに充填し(シリンジ1本あたり5.5ml)、最低でも4時間−30℃下に置く。凍結したペーストを凍結乾燥機に移し、乾燥するまで15時間凍結乾燥させる。
各シリンジに液体8mlを加える、すなわち、凍結乾燥プロセス中に組成物から除去された量の水を加えることで、乾燥組成物を再構築させる。機械的な混合または撹拌は一切行わなかった。水を乾燥組成物にただ加えただけであり、ペーストが再形成されるまで組成物には手を触れずに放置した。
様々な配合について、再構築にかかる時間、すなわちどのような種類の機械的振盪撹拌もせずに、止血目的に適したペーストが自然に形成されるのに必要な時間を調べた。
配合例5は、5秒で自然に再構築された。配合例5の内容を、ペースト(湿潤下)および乾燥組成物(乾燥下)のそれぞれについて、以下の表に明記する。
実施例1に記載の方法に従って、ペーストを作り、乾燥させ、再構築させた。ペーストの内容を以下の表に示す。
実施例1に記載の方法に従って、ペーストを作り、乾燥させ、再構築させたが、ただし実施例1の緩衝液の代わりに水を用いた。ペーストの内容を以下の表に示す。
実施例1に記載の方法に従って、ペーストを作り、乾燥させ、再構築させた。ペーストの内容を以下の表に示す。
実施例1の配合例5のペーストに、トロンビンを、2500IU/生成物(8ml)の理論濃度で含ませた。ペーストは、実施例1に記載のとおり、室温(約20℃)で作り混合した。
基本的に実施例1に記載のとおり、様々なポリオールを含むペーストを作り、乾燥させ、再構築させたが、ただし実施例1の緩衝液の代わりにBACを含むH2Oを用いた。ペーストの内容を以下の表に示す。
Claims (18)
- 以下の工程:
a.粉末状の架橋した生体適合性重合体、1種または複数の糖アルコール、および水性媒体を用意する工程、
b.該生体適合性重合体、該1種または複数の糖アルコール、および該水性媒体を混合してペーストとする工程、および
c.該ペーストを凍結乾燥させる工程、
を逐次含む、止血および創傷治癒に用いられる乾燥組成物の調製方法であって、
該乾燥組成物は、10%w/w〜60%w/wの一種または複数の糖アルコールを含む、方法。 - 前記ペーストは、乾燥前に、3%w/w〜20%w/wの1種または複数の糖アルコールを含む、請求項1に記載の方法。
- 前記生体適合性重合体はゼラチンである、請求項1または2に記載の方法。
- 前記ゼラチンは架橋ゼラチンスポンジから得られる、請求項3に記載の方法。
- 前記ペーストは、凍結乾燥前に、以下:
a.5%w/w〜20%w/wの1種または複数の糖アルコール、
b.15%w/w〜25%w/wの生体適合性重合体、および
c.60%w/w〜80%w/wの水、
を含む、請求項1から4のいずれか1項に記載の方法。 - 前記乾燥組成物は、5%w/w未満の水を含む、請求項1から5のいずれか1項に記載の方法。
- 前記1種または複数の糖アルコールは、グリコール、グリセロール、エリスリトール、トレイトール、アラビトール、キシリトール、リビトール、マンニトール、ソルビトール、ズルシトール、フシトール、イジトール、イノシトール、ボレミトール、イソマルト、マルチトール、ラクチトール、およびポリグリシトールからなる群より選択される、請求項1に記載の方法。
- 前記1種または複数の糖アルコールは、グリコール、エリスリトール、トレイトール、アラビトール、キシリトール、リビトール、マンニトール、ソルビトール、ズルシトール、フシトール、イジトール、イノシトール、ボレミトール、イソマルト、マルチトール、ラクチトール、およびポリグリシトールからなる群より選択される、請求項1に記載の方法。
- 前記1種または複数の糖アルコールは、マンニトールおよび前記組成物の任意選択からなる1種または複数の追加の糖アルコールである、請求項1から8のいずれか1項に記載の方法。
- 前記乾燥組成物はさらに、止血、あるいは創傷、骨、腱、および/または組織の治癒を刺激する1種または複数の生理活性作用剤を含む、請求項1から9のいずれか1項に記載の方法。
- 前記生理活性作用剤はトロンビンである、請求項10に記載の方法。
- 前記水性媒体は、水、生理食塩水、塩化カルシウム溶液、および緩衝化水性媒体からなる群より選択される、請求項1から11のいずれか1項に記載の方法。
- 前記方法は、前記乾燥組成物を外側包装材に入れるさらなる工程を含む、請求項1から12のいずれか1項に記載の方法。
- 前記方法は、前記乾燥組成物を滅菌するさらなる工程を含む、請求項1から13のいずれか1項に記載の方法。
- 前記ペーストは、流動性止血組成物を分配するのに用いられるシリンジまたは他の既知のアプリケーターに充填される、請求項1から14のいずれか1項に記載の方法。
- 前記乾燥組成物は、20%w/w〜50%w/wの1種または複数の糖アルコールを含む、請求項1から15のいずれか1項に記載の方法。
- 以下:
a.請求項1から16のいずれか1項に記載の方法により得られる乾燥組成物、および
b.水性媒体を該乾燥組成物に添加する工程
によってペーストを調製する工程を含む、止血および創傷治癒に用いられる乾燥組成物を再構築させる方法。 - 前記乾燥組成物は、シリンジに存在する、請求項17に記載の方法。
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CA2874290C (en) | 2020-02-25 |
EP2825216B1 (en) | 2015-08-19 |
HK1205008A1 (en) | 2015-12-11 |
US9999703B2 (en) | 2018-06-19 |
US10799611B2 (en) | 2020-10-13 |
AU2013275758B2 (en) | 2015-03-12 |
BR112014030962A2 (pt) | 2017-06-27 |
US20150037314A1 (en) | 2015-02-05 |
CN104349797A (zh) | 2015-02-11 |
US20160158407A1 (en) | 2016-06-09 |
RU2636240C2 (ru) | 2017-11-21 |
AU2013275758A1 (en) | 2015-01-29 |
WO2013185776A1 (en) | 2013-12-19 |
JP2015519152A (ja) | 2015-07-09 |
EP2977066A2 (en) | 2016-01-27 |
US9265858B2 (en) | 2016-02-23 |
EP2977066A3 (en) | 2016-07-27 |
CN104349797B (zh) | 2017-10-27 |
IN2014DN10106A (ja) | 2015-08-21 |
US20180243468A1 (en) | 2018-08-30 |
CA2874290A1 (en) | 2013-12-19 |
EP2825216A1 (en) | 2015-01-21 |
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