This article needs additional citations for verification .(May 2024) |
The power band of an internal combustion engine or electric motor is the range of operating speeds under which the engine or motor is able to output the most power, that is, the maximum energy per unit of time. This usually means that maximum acceleration can be achieved inside this band (often at the cost of lower efficiency). While engines and motors have a large range of operating speeds, the power band is usually a much smaller range of engine speed, only half or less of the total engine speed range [1] (electric motors are an exception—see the section on electric motors below).
Specifically, power band is the range of RPM around peak power output. The power band of an internal combustion gasoline automobile engine typically starts at midrange engine speeds (around 4,000 RPM) where maximum torque is produced, and ends below the redline after reaching maximum power (above 5,000 RPM but less than 7,000 RPM). Diesel engines in cars and small trucks may develop maximum torque below 2,000 RPM with the power peak below 5,000 RPM.
A mechanical transmission with a selection of different gear ratios is designed to make satisfactory power available over the full range of vehicle speeds. The goal of the selection of gear ratios is to keep the engine operating in its power band. The narrower the band, the more gears are needed, closer together in ratio. By careful gear selection, an engine can be operated in its power band, throughout all vehicle speeds. Such use prevents the engine from labouring at low speeds, or exceeding recommended operating speeds.
A narrow power band is often compensated for by a power-splitting device such as a clutch or torque converter to efficiently achieve a wide range of speeds. A continuously variable transmission can also avoid the issues of a narrow power band by keeping the engine running at an optimal speed.
In typical combustion engines found in vehicles, the torque is low at idling speed, reaches a maximal value between 1,500 and 6,500 RPM, and then falls more or less sharply toward the redline. Below the RPM of maximal torque, the intake air velocity and thus mixing of air and fuel is not ideal. Above this speed several factors start to limit the torque, such as growing friction, the required time for closing the valves and combustion, and insufficient intake flow. Due to increasing vibration and heat, an external RPM limitation may also be installed. Power is the product of torque multiplied by speed of rotation (analogous to force multiplied by speed in a linear system), so peak power is produced in the upper speed range where there's both high torque and high RPM.
In turbocharged and supercharged engines with potential for abundant torque, an intake pressure regulation system often limits torque to a near-constant figure across the engine speed range to reduce stresses on the engine and provide consistent handling without decreasing peak power.
Powerbands can surpass 14,000 RPM in motorcycles and some racing automobiles, such as Formula One cars. Such high speeds are reached by using lightweight pistons and connecting rods with short strokes to reduce inertia, and thus stresses on parts. Advances in valve technology similarly reduce valve float at such speeds. As an engine grows larger (its stroke in particular), its power band moves to lower speeds.
In more common applications, a modern, well designed and engineered fuel-injected, computer-controlled, multi-valve and optionally variable-valve timing-equipped gasoline engine using good fuel can achieve remarkable flexibility in automobile applications, with sufficient torque even at low engine speeds and a relatively flat power output from 1,500 to 6,500 RPM, allowing easy cruising and forgiving low-speed behaviour. However, achieving maximum power for strong acceleration or high road speed still requires high RPM. Though the literal power band covers most of the operating RPM range, particularly in first gear (as there is no lower gear to shift down to, and no "flat spot" in which the engine does not produce any power), the effective band changes in each gear, becoming the range limited at the upper end by either the limiter, or a point roughly located between peak power and the redline where power drops off, and at the lower end the engine's idling speed.
A typical road-going ("high-speed") diesel has a narrower band, generating peak torque at lower RPM (often 1,500–2,000 RPM) but also with a sharper fall-off below this, and reaching peak power around 3500-4500 RPM, again rapidly losing strength above this speed. Turbocharged diesel engines with turbo lag (narrowed, exaggerated power band intrinsic to most turbocharged engines) may display this characteristic even more markedly. Therefore, the manufacturer's (or purchaser's/modifier's) choice of gearing, and appropriate use of the available ratios, is even more crucial to make best use of the available power and avoid being "bogged down" in flat spots.
Larger diesel engines in locomotives and some watercraft use diesel-electric drives. This eliminates the complexities of extremely low gearing, as described below.
The largest ("low-speed") diesels—large generators on land and marine diesels at sea—may turn at only hundreds of RPM or even below, with idling speeds of 20-30 RPM. These engines are usually two-stroke diesel engines.
Electric motors are unique in many ways, especially when it comes to the power band. The exact characteristics vary greatly with the type of electric motor. The maximum torque of a universal motor (vacuum cleaner, small machines, drills, starter motors) occurs at zero rotation rate (when stalled) and falls for higher RPM. For induction motors connected to a fixed frequency AC source (most common in large applications), the maximum torque is usually just below the synchronous RPM, sinks to zero for this RPM and becomes negative above it (induction generator); at low RPM the torque is usually slightly lower. Synchronous motors can be used only at the AC source synchronous velocity. In modern applications, synchronous and induction motors with electronic control of the frequency are used, e.g., brushless DC electric motors. In this case, unless external limitations are applied, the maximum torque is achieved at low RPM.
For example, the AC motor found in the Tesla Roadster (2008) produces near constant maximum torque from 0 to about 6000 RPM, while maximum power occurs at about 10000 RPM, long after torque begins to drop off. The Roadster's redline is 14000 RPM. Other electric motors may in fact produce maximum torque throughout their entire operating range, although their maximum operating speed may be limited for improved reliability.
Gas turbines operate at extremely high RPM by comparison, and exhibit narrow powerbands, and poor throttleability and throttle response.
In an internal combustion engine, a turbocharger is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake air, forcing more air into the engine in order to produce more power for a given displacement.
In engineering, the Miller cycle is a thermodynamic cycle used in a type of internal combustion engine. The Miller cycle was patented by Ralph Miller, an American engineer, U.S. patent 2,817,322 dated Dec 24, 1957. The engine may be two- or four-stroke and may be run on diesel fuel, gases, or dual fuel. It uses a supercharger or a turbocharger to offset the performance loss of the Atkinson cycle.
A camshaft is a shaft that contains a row of pointed cams in order to convert rotational motion to reciprocating motion. Camshafts are used in piston engines, mechanically controlled ignition systems and early electric motor speed controllers.
MIVEC (Mitsubishi Innovative Valve timing Electronic Control system) is the brand name of a variable valve timing (VVT) engine technology developed by Mitsubishi Motors. MIVEC, as with other similar systems, varies the timing of the intake and exhaust camshafts which increases the power and torque output over a broad engine speed range while also being able to help spool a turbocharger more quickly and accurately.
Redline refers to the maximum engine speed at which an internal combustion engine or traction motor and its components are designed to operate without causing damage to the components themselves or other parts of the engine. The redline of an engine depends on various factors such as stroke, mass of the components, displacement, composition of components, and balance of components.
Mazda has a long history of building its own diesel engines, with the exception of a few units that were built under license.
Engine braking occurs when the retarding forces within an internal combustion engine are used to slow down a motor vehicle, as opposed to using additional external braking mechanisms such as friction brakes or magnetic brakes.
A traction motor is an electric motor used for propulsion of a vehicle, such as locomotives, electric or hydrogen vehicles, or electric multiple unit trains.
The anti-lag system (ALS) is a method of reducing turbo lag or effective compression used on turbocharged engines to minimize turbo lag on racing or performance cars. It works by delaying the ignition timing and adding extra fuel to balance an inherent loss in combustion efficiency with increased pressure at the charging side of the turbo. This is achieved as an excess amount of fuel/air mixture escapes through the exhaust valves and combusts in the hot exhaust manifold spooling the turbocharger creating higher usable pressure.
The Honda F-Series engine was considered Honda's "big block" SOHC inline four, though lower production DOHC versions of the F-series were built. It features a solid iron or aluminum open deck cast iron sleeved block and aluminum/magnesium cylinder head.
The two-stroke power valve system is an improvement to a conventional two-stroke engine that gives a high power output over a wider RPM range.
A camless or free-valve piston engine is an engine that has poppet valves operated by means of electromagnetic, hydraulic, or pneumatic actuators instead of conventional cams. Actuators can be used to both open and close valves, or to open valves closed by springs or other means.
A twincharger refers to a compound forced induction system used on some internal combustion engines. It is a combination of an exhaust-driven turbocharger and a mechanically driven supercharger, each mitigating the weaknesses of the other.
The mean piston speed is the average speed of the piston in a reciprocating engine. It is a function of stroke and RPM. There is a factor of 2 in the equation to account for one stroke to occur in 1/2 of a crank revolution and a '60' to convert seconds from minutes in the RPM term.
The Mitsubishi 4B1 engine is a range of all-alloy straight-4 piston engines built at Mitsubishi's Japanese "World Engine" powertrain plant in Shiga on the basis of the Global Engine Manufacturing Alliance (GEMA). Although the basic designs of the various engines are the same, their exact specifications are individually tailored for each partner. The cylinder block and other basic structural parts of the engine were jointly developed by the GEMA companies, but the intake and exhaust manifolds, the cylinder head's intake and exhaust ports, and other elements related to engine tuning were independently developed by Mitsubishi.
Hybrid vehicle drivetrains transmit power to the driving wheels for hybrid vehicles. A hybrid vehicle has multiple forms of motive power.
Short shifting is a driving technique in which the gear is changed up before reaching maximum engine RPM or, more precisely, the acceleration optimized RPM shift-point. By short shifting, the engine does not reach its power band, and therefore maximum vehicle acceleration is not attained for the gear from which the short shift was performed.
The Paxman Hi-Dyne engine was a form of experimental diesel engine developed for rail transport use by the British engine makers Paxman of Colchester. They used variable supercharging to give a constant power output across their speed range.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.
An internal combustion locomotive is a type of railway locomotive that produces its pulling power using an internal combustion engine. These locomotives are fuelled by burning fossil fuels, most commonly oil or gasoline, to produce rotational power which is transmitted to the locomotive's driving wheels by various direct or indirect transmission mechanisms. The fuel is carried on the locomotive.