TW564172B - Absorbent article with stabilized absorbent structure - Google Patents

Absorbent article with stabilized absorbent structure Download PDF

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Publication number
TW564172B
TW564172B TW91136252A TW91136252A TW564172B TW 564172 B TW564172 B TW 564172B TW 91136252 A TW91136252 A TW 91136252A TW 91136252 A TW91136252 A TW 91136252A TW 564172 B TW564172 B TW 564172B
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Taiwan
Prior art keywords
absorbent
absorbent structure
fibers
width
length
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TW91136252A
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Chinese (zh)
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TW200304794A (en
Inventor
Mark J Beitz
Frank P Abuto
Jayant Chakravarty
Michael J Garvey
Timothy J Rymer
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Kimberly Clark Co
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Priority claimed from US10/037,385 external-priority patent/US6846448B2/en
Priority claimed from US10/034,021 external-priority patent/US20030118814A1/en
Priority claimed from US10/033,860 external-priority patent/US20030119406A1/en
Priority claimed from US10/034,079 external-priority patent/US20030129392A1/en
Priority claimed from US10/306,097 external-priority patent/US20030119400A1/en
Application filed by Kimberly Clark Co filed Critical Kimberly Clark Co
Publication of TW200304794A publication Critical patent/TW200304794A/en
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Publication of TW564172B publication Critical patent/TW564172B/en

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Abstract

An absorbent article having a liner and an outer cover in generally opposed relationship with the liner. An absorbent body disposed therebetween includes a non-woven absorbent structure having a length, a width and a thickness. The absorbent structure is constructed of absorbent fibers and binder fibers activatable to form inter-fiber bonds within the absorbent structure, with the binder fibers being multi-component fibers in which at least one binder fiber component has a melt temperature that is lower than a melt temperature of at least one other binder fiber component. The width of the absorbent structure is non-uniform along its length prior to activation of the binder fibers. In another embodiment, the absorbent structure is of unitary construction and the concentration of binder fibers therein is non-uniform along at least one of the length, the width and the thickness of the absorbent structure.

Description

564172 玖、發明説明: 【發明所屬之技術領域】 本發明爲以下申請案的部分接績··美國專利申請續號10/034079,標 通穩足性吸收結構的標的結合纖維;10/034021,標題“具有低溶性纖 維的吸收結構”;10/037385,標題“製造線上穩定性吸收材料的設備和方 法”;以及10/033860,標題“標的線上穩定性吸收結構,,;這些案子接 申請於2001年12月20曰,且皆完全於此併入參考之。 【先前技術】 本發明係關於吸收結構如個人看顧產品較具體地説爲具有一吸收體 的吸收物件,此吸收體是由至少一部份的穩定性非織造吸收結構所組成。 、吸收物件被廣泛應用在個人看顧產品中,如尿布,孩童上廁所訓練 褲,成人失禁用衣物,醫療用衣物,衛生棉等等,以及外科用端帶和海韩。 這些物件可吸收並容崎體排泄物,且通f都是抛棄式而會在使用一段有 限時間後就«,纽是説雜齡不會被拿去清賊恢復以供再次使 用。傳統抛棄式吸收物件會包含—吸收體,其係位在與穿戴者皮膚接觸的 襯裡和阻止吸收體所吸收㈣體排泄物滲出物件外的外覆蓋之間。吸收物 件的襯裡it常具有液體可透性,錢許錄_物通過其中而被吸收體所 吸收。 在-用作此類吸收物件之吸收體的一般成形纖維織物(通常是指空 氣成形)中,分離的纖維如纖維素或其他合適的吸收纖維與顆粒或纖維超吸 收物質被-起引進錄_裝£中。吸收娜和超吸收粒子會隨著氣流而 在空氣成形裝置中流動,並被制—多孔成形表面上,吸收纖維和超吸收 粒子的混合物會被收祕此都恐成形表面上而佩—吸收纖維織物或結 構。 使用在高速商業操作中的空氣成形裝置通f具有—由纜線網筛或具 刻痕的網栅所構成的成形表面,以及_或更多的成形構件,這些成形構件 E:\PATENT\PK-001 08\0831\pk-001-083I-Ι doc2003/6/13 564172 與境線網篩或具刻痕網栅通常界定出形成在成形表面上的吸收結構之長 度’寬度和厚度。氣動機構,如眞空抽吸系統,會將空氣成形裝置中帶有 纖維的氣泥吸引到成形表面上,並讓氣流通過成形表面,此類系統已應用 在高速商業操作上。藉由使用此類空氣成形裝置,所形成的吸收結構在沿 其長度及/或寬度方向上具有基重(即厚度)階層,且亦具有大致不均勻的寬 度。 ©艾氣成形之含有吸收纖維和超吸收材料的吸收結構已被證明對於 製造理想形狀和尺寸之吸收體以供各種吸收物件制是非常有效的同 時’也期望能有進一步的改善。較具體地説,此類結構在穿戴者多次排泄 植液後’會缺之維持其原來形狀(即長度,寬度和特别是厚度)的完整性或 穩定性吸收結構。 爲了這個目的’已知道使用一傳統空氣舖置程序來形成一已添加有 連結材料的穩定性吸收織物或結構。此類連結材料已包或黏著劑,粉末, 網和連結纖維。連結纖維已包括_或更多以下種類的纖維:同質單絲,熱 易融纖維,融噴聚丙烯纖維等等。 _在傳統空氣舖置系統中,連結纖維係與吸收纖維和超吸收材料混 2然後再使用-眞空系統來吸引_至成形表面上,而將此混合物置於 卜=孔的成形表面。然後,成形表面上所產生的結構被被加熱以活化連結 、、戴、’隹’使一部份的連結纖維融化並與吸收纖維形成内纖維連結,而產生一 穩定性結構。 然而’此__线顯緣會被能有效使㈣連結纖維長度所 限制。在操作傳統系統時,連結纖維的長度通常6腿或更少。若要使用 更長的連結纖維,會導致分配網篩堵塞,纖維不均勻分佈,纖維凝結,以 ,其=基重不-致的問題。此触氣舖置系統亦需要使用較多能量。若要 日為勸°熱魏以提觸定性織物結構,則需要過度延長結構的加熱 2以充^加熱連結纖維。舉例來説,經空氣連結系統的典型加熱時間 庫I至8移。此外’還需要過度延長纖維織物的冷卻時間(如捲繞儲存於倉 中),以在進-步處理操作之前產生並保存理想的穩定性結構。 所以’傳統2氣織系統已不適合製造高賴耗產品轉換機器上直 ΕΛΡΑΤΕΝΊΛΡΚ-001 08N083 l\pk-001-083 l-l doc2003/6/13 6 564172 接產生的蚊性吸收結構。更確切地説,若想要穩定性吸收結構用來製造 吸收物件的吸收體…般方法是製造比所需之非線战定性織物更寬者, 而將織物纏繞並儲存以供在個别製造機器中使用。 此類方法的特别缺點是傳統空氣舖置系統在訂定其所製造的穩定性 結構尺寸時會受到限制。較具體地説,藉由離開空氣舖置系統所形成的穩 定性結構可同時具有均勻寬度(如直線側緣)和大致均句的基重及厚度。若 期望-具有不-致寬度之隸形狀的吸收結構,如具有較窄胯下區域的吸 收結構,必需將之前所製得的穩定性織物展開來且要切_物側緣以提供 理想的寬度輪廓。這樣子切辦喊輯選之敎性織物的區段會過度浪費 織物量,且在製造操作上也過於複雜。此外,_系統對於祕密度材料 的裝運,儲存和纏繞處理上需要過多的花費。 另外,若補不-致重或厚度以讓吸⑽構具有增加基重的標的 區域以增加吸收容量,則必須從-穩定性織物切下—較小(财)層,並將 此較小層重疊連結在-較大的穩定性織物上,以増加吸收結構在標的區域 上的基重。如此需要額外的步驟,甚至讓製造操作更複雜了。 【發明内容】 大致上,本發日肢收物件之—f_包含—用賴錢者身體接觸的 親裡’以及-與該襯__外覆蓋物。在她和外覆蓋物之間置有一吸 /吸收體&含具有一長度’一厚度,_寬度和界定出結構寬度之相 對側緣的非織造吸收賴。吸收結構的厚度沿其長度和寬度方向上是不一 致的,且吸收結構__緣在其長度上是沒有被切刺。吸收結構是— 且包含吸收纖維和可被活化以在吸收結構_成_維連結的連 Η在另r實施财,吸餘件通常包含—與«者絲接觸的襯裡,和 與顧她對的外«物。在襯裡和外Μ物之有—吸收!#,今 吸收纖維和被活化而在吸收結構中形成内纖維連&結= 維。連結纖維爲多成分纖維,其中至少一連結纖維成分的融化溫度 低於至y-其他連結纖維成分的融化溫度。吸收結構具有—長度,厚产, ΕΛΡΑΤΕΝΤΛΡΚ-ΟΟ1 〇8\〇831 \pk-001-0831-1. doc20〇3/6/13 564172 寬度和大社界定賴寬賴崎瓣。吸收結構的寬雜其長度方向上 是不-致的’且吸收結構_賴職其長度方向上大致未被切° 在另-實施例中,吸收物件通常包含—與穿戴者身體接觸的觀裡,及 -位置與藏_對的外覆蓋物在敵和外覆蓋物之·有—吸收體, 此吸收體包含-具有長度,厚度和寬度_織造吸收結構。吸收結構^厚 度沿其長度和寬度的至少-者是不—致的。此吸收結構是—體構造且包含 吸收纖維和可被活化喊《結構内形成_轉結物鐵維。在連結 纖維活化後,吸收結構是未塑形狀態。 、在另-實施财’吸收物件通常包含—與穿戴者身體接觸的觀裡,及 -位置與親__外«物^在襯裡和外覆蓋物之随有—吸收體, 此含—具有長度’―寬度和—基重的非織造吸收結構。吸收結構 的寬度沿其長度是不-致的,且吸收結構的基重沿其長度和寬度中的至少 -者是不-致的。吸收關是—賴造且包含吸_維和可被活化以在吸 收結構_成_維連結物域維1收結構具有崎的主要面, 連結纖維活化期間及活化後是未被塑形的。 八 在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和盘 视裡相對的外覆蓋物。機裡和外覆蓋物之間包含_具有吸收纖維和被活 化而在吸收結構内贼峨維連結之連結纖維的輯造吸收結構。連处纖 維爲多成分纖維’其中至少—連結纖維成分的融化溫度低於至少鮮他連 分的融化溫度。吸收結構具有—長度,厚度,寬度和大致界定出 …構寬度的相對側緣,吸收結構的寬度沿其長度方向上是不—致的,且各 具有一表面輪廓的側緣都沒有凹面部份。 口 —在另-實施财"膽物件財包含—料齡㈣接騎觀裡和與 =视裡相對的外覆蓋物。在襯裡和外覆蓋物之随有—吸收體,此吸收體 匕含-具有長度,厚度,寬度,大致界定錄構寬度之輯繼的非織造 吸收結構。娜吸收結構寬度轉度沿著賴長度的至少—雜是不一致 收結構在通過其寬度的該雜上具有—亮度崎,此亮度由吸收結 構党度测試_得的値爲〇·5至3.0灰階單位/麵。 在另實補巾’吸收物件通常包含_與穿戴者身體接觸峨裡和與 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 .doc2003/6/l 3 8 %4172 =裡相對的外覆蓋物。在她和外覆蓋物之陳有—吸收體,此吸收體 包含-具有長度,厚度,寬度,大致界定出結構寬度之相對側緣的非織造 吸收結構。吸收結構的寬度沿其長度方向是不—致的,且吸收結構的側緣 具有-邊緣㊉度輪廓,其是由-邊緣亮度測試所決定的二級多項式函數界 足而得的。此函數中X2項的係數“ a,,範園介於·15至2()之間,而χ項的 係數“b”範圍介於10至40之間。 、-般來説,本發明吸收物件的另_實施例包含_與穿戴者身體接觸的 2理和位置與減裡崎的外覆蓋物。她裡和外覆蓋物之間置有一吸收 把’此吸收體包含-一體構造的非織造吸收結構。吸收結構包含吸收纖維 柯被活化以在吸收結構内形成内纖維連結的連結纖維,吸收結構並具有 一長度,寬度,厚度和於整個吸收結構中皆大於2()平方微米的可透性。 吸收結構的厚度沿著結_長度和寬度中的至少—者是不一致的。 在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的觀裡和位 置與該襯__外覆蓋物。在襯裡和外覆蓋物之·有_吸收體,此吸 收體包含造的非織造吸收、纟_。此吸收結觀含吸收纖維和被活 化开/成吸收結構内之内麟麟的連結纖維,且吸收結構具有—長度,寬 度,厚f和在整個吸收結構中皆大於2〇平方微米的可透性。吸收結構亦 -有*度此在度沿著吸收結構長度和寬度的至少一者是不均句的。 楚^另、實抱例中’吸收物件通常包含一與穿戴者身體接觸的襯裡和位 ^與賴裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有—吸收體,此吸 收體包含--賴造的非織造吸收賴。此吸收結構包含吸收纖維和被活 化形,吸收結構内之内纖維連結的連結纖維,且吸收結構具有一長度,宽 度厚度和在整個吸收結構中皆大於2〇平方微米的可透性。吸收結構内 的連結纖維濃度沿著吸收賴的長度,寬度和厚度中的至少_者是不均勾 一、又來况,本發明吸收物件的另一實施例包含一與穿戴者身體接觸的 _和_與該襯__外覆蓋物。在襯姊外覆蓋物之·有一吸收 體包含一體構造的非織造吸收結構,並包含吸收纖維和被活 戍吸收結構内之内纖維連結的連結纖維。吸收結構具有—長度,寬度 Ε \ΡΑΤΕΝΤ\ΡΚ-001 08\0831\pk-〇〇 I ,〇83 j. j doc2003/6/13 9 564172 寬度,和厚度中 和厚度,吸收結構内之連結纖維濃度沿著吸收結構長产 的至少一者是不均勻的。 在另-實施例中’吸收物件包含-與穿戴者身體接觸的襯裡和位置盘 賴裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有—吸收體,此吸收於 包含-«長度,寬度’厚度和崎主要面的非織造_^。吸收結二 包含吸收纖維和連結纖維’連結纖維爲多成分纖維,財至少—連社織維 成分的融化溫度低於至少依其他親纖維成分的融化溫度4結^在吸 收結構的主要面上大致上呈隨意定位的狀態。 在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的觀裡和一 與靦裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有—吸收體,此吸收體 包含-具有長度,寬度和厚度的非織造吸收結構。吸收結構包含吸收纖^ 和被活化而在吸收結構内形成内連結、纖維的連結纖維,連結纖維爲多成分 、截維’其中至m麟成分的融化溫度低於至少依其他連結纖維成分 的融化溫度。吸收結構的寬度在連結纖維活化之前,沿其長度方向是不一 致的。 在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含-具有長度,寬度和厚度的非織造吸收結構。吸收結構包含吸收纖 維,超吸收材料和被活化而在吸收結構内形成内連結纖維的連結纖維,在 吸收結構的整個寬度上大致都分佈有超吸收材料。吸收結構的寬度在連結 纖維活化之前,沿其長度方向是不一致的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,寬度,厚度和相對主要面的非織造吸收結構。吸收結構 包含吸收纖維和被活化而在吸收結構内形成内連結纖維的連結纖維,吸收 結構的厚度沿其長度和寬度中的至少一者是不一致的。連結纖維在主要面 上大致是隨意定位的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 E:\PATENT\PK-001 08\0831 \pk-001-0831-1 doc2003/6/13 564172 包含一一體構造的非織造結構,並包含吸收纖維和可被活化以在吸收結構 内形成内纖維連結的連結纖維。吸收結構具有一長度,寬度和厚度,連結 纖維的含量爲吸收結構重量的〇至5%之間。 【實施方式】 現請參考圖示,尤其第-圖,其圖解一根據本發明所製之吸收性物 件,其整體以參考號碼21表示。於此使用之一種吸收姓物件是指一種物 件,其可靠著或親近穿戴者的身體(如接觸身體)以吸收及/或保留各種從身 體排泄出的廢物。某些吸收性物件,如抛棄式吸收性物件,是在使用一段 有限制間後丟棄而非清洗或復原以再次使用。然而會考慮到本發明的原理 可應用在外衣(包括可重複使用的外衣)以及其他吸收性物件上。例如,本 發明的原理可併入孩童訓練褲及其他嬰兒和孩童看顧產品,醫療用外衣, 衛生棉和其他女性看顧產品等等,以及外科用繃帶和紗布。 第一圖中的尿布(21)爲未折疊且攤平的狀態以顯示出尿布的一縱軸 X和一橫軸Y。尿布(21)通常包含一中央吸收裝配(23),其從尿布的前區 (25)(即前邵)經過一胯下區(27)(即中央區)至尿布的後區(29)(即後部)中央 吸收裝配(23)大體呈I形,更具體地説爲沙漏形,且具有顯示輪廓,橫向 相對的側緣(31)和縱向相對的前和後腰緣或末端,其分别以(33)和(35)表 示。然而應瞭解到尿布(21)可具有其他的形狀,如矩形或τ形,而不會偏 離本發明的範圍。尿布(21)的側緣(31)縱向地從前區(25)通過胯下區(27)延 伸至後區(29),以在穿戴時形成尿布之橫向相隔的腿部開口(37)(第三圖)。 如區(25)通常包括通過穿戴者較低之腹部區域的中央吸收裝配(23) 邵份;而後區(29)通常包括通過穿戴者較低之後區的中央吸收裝配部份。 胯下區(27)包括從前區(25)至後區(29)縱向通過穿戴者胯下且橫向地介於 穿戴者腿部之間的部份。當穿戴在穿戴者身上時(第三圖),尿布(21)進一步 界定出一中央腰部開口 (43)和腿部開口 (37)。 特别參考第二圖,尿布(21)的中央吸收裝配(23)包含一外覆蓋物,大 致上以(49)表示,一面向外覆蓋物而置的體侧襯裡(51),以及一爲在外覆蓋 物和襯裡之間的吸收體,其大致上以(53)表示。圖解實施例的外覆蓋物(49) E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 ,doc2003/6/l 3 11 564172 通常界定出尿布的長度和寬度。吸收體(Μ)具有_寬度,其侧少於長度 且外覆蓋物(49)的寬度使得外覆蓋物不論縱向或橫向皆超出吸收體的側邊 和末端。體側襯裡(51)大致上隨著外覆蓋物_起擴張,或者可依期望讓它 的範圍大於(會因此界定出尿布的長度及/或寬度)或小於外覆蓋物(49)的區 域。換句話説,體侧觀裡(Μ)理想上係與外覆蓋物㈣疊置但不需要與外覆 蓋物共同延伸。 〃 在一實施例中,外覆蓋物(49)是能伸展的且可或不可具有些微的彈 性。更具體地説’外覆蓋物(49)能充分地延伸使得一旦拉伸至低於吸收體 的重量’則外覆蓋物將不會大體地朝其原始位置縮回。然而,應考慮到外 覆蓋物(49)可爲非伸展且仍維持在本發明的範圍。 外覆蓋物(49)可爲多層層壓結構而提供理想的可伸展性以及不透液 性和透氣性。例如,圖解之實施例的外部覆蓋物(49)爲兩層結構,其包括 -由透氣材料所製之外層⑽和一由不透液材料所製之内層(5乃,此二層被 、e適的層壓黏著物(59)連結在一起。然而應瞭解到外覆蓋物(49)也可以不 透液的單一層材料來建構,如以之後將會提到的用來建構内層(5?)的材料 來製造-薄娜膜,而不會偏離本發明的範園。外覆蓋物(49)的不透液内 層(57)可爲透氣(即“可呼吸,,)或不透氣。 體側觀裡(51)理想上有順應性,柔軟,且不會對穿戴者皮膚造成刺 激’且被用來幫助將穿戴者皮膚與吸收體⑺)隔離。襯裡01)的親水性比吸 收,(53)低讓穿戴者能接觸到較乾燥的表面,並具有能透液的足夠孔洞藉 以讓液體輕易地通過其厚度。合適的體側襯裡(51)可選自各種網狀材料, 但理想上敍少能在_方向上拉伸(如軸或橫向)。在制的實施例中, 植側襯裡(51)理想上疋可伸展的且能夠沿著外覆蓋物延伸讓尿布能合身於 穿戴者。 ' 固足片(65)(第一圖和第三圖)被固定在住於後區(μ)的中央吸收裝配 (23)上,而橫向地從裝配的相對侧緣(31)延伸出來。固定片(65)可被連接至 外覆蓋物(49),體側襯裡(51),外覆蓋物和襯裡之間,或其他尿布(21)構件 上。固足片(65)亦可爲彈性或者以橡膠製。例如,固定片(仍)可爲一彈性材 料如頸連結層壓材料(NBL)或拉伸連結的層壓材料(SBL)。 E:\PATENT\PK-00] 08N083 npk-001 -0831 -1 ,doc2003/6/13 12 564172 製造此類材料的方法爲熟於此項技術者所熟知且被描述在Wisneski 等人於1987年5月5曰所發表的美國專利第466322〇號,Morman於1993 年7月13日所發表的美國專利第5226992號,以及Taylor等人於1987年 4月8日所發表之歐洲專利申請案则爪⑽2,其揭示内容於此併入參考 之。包含選擇性裝配固定片的物件範例描述於·,等人於1996年3 月5日所發表的美國專利第5496298號;]^的美國專利第5雨96號; 以及Fries的美國專利第5595618號;其揭示内容於此併入參考之。或者, 固疋片(65)可與-尸斤選擇的尿布構件一體成形。例如,固定片⑽可與外覆 蓋物(49)的内或外層(57,55)一體成形,或與體側襯裡⑻一體成形。 Z定構件,如釣環固定物,其分别以(71)和(72)表示,被用來確保尿 布(21)穿戴在孩童或其他穿戴者身上。或者,其他的固定構件(未顯示),如 鈕釦,别針,魔鬼沾,膠帶固定物,黏著物,蕈環固定物等等皆可被利用。 理想上’固足構件(71,72)的互相連接是可選擇性地解開和再次連扣。在圖 示的實施例中,鉤固定物(40)被固定在尿布(21)後區(29)的固定片(65)尚且 從此處橫向延伸出去。然而,應瞭解到固定片(65)可由鉤型材料來形成因 此包含夠固定物(71)卻不偏離本發明的範圍。圖示實施例的環固定物(72) 爲一固足在尿布(21)之前區(25)外覆蓋物(49)上的環型嵌板,而提供一“可 固定在任何地方”的機械固定系統以改善具有環固定物之夠固定物的固 定情形。 ¥型材料可包括未連結圖案的非織造織品,其具有連續連結的區域 而界足出一多重的分離未連結區域範圍。織品之分離未連結範圍中的纖維 或細線在尺寸上係藉由連續連結的範圍所穩固,此連結範圍環繞或包圍每 個未連結的範圍,使得不需要另外的薄膜或黏著物支撐層。未連結範園被 特别没計來在未連結範圍中的纖維或細線之間提供空間,而維持足夠的開 口或大到能容納並銜接互補之鉤固定物(71)的鉤元件。尤其,一未連結圖 形的非織造織品或織物可包含一以單一成分或多重成分之熔紡細線形成 的紡黏非織造織物。例如,環材料可爲一層壓結構,其包含聚乙烯成分及 聚丙烯成分而以聚丙烯遠離外覆蓋物(49)而面向外侧的形式黏結在一起以 接收鉤固定物(71)。合適之未連結圖形織品的範例描述於TLSt〇kes等人於 E:\PATENT\PK-001 08\0831 \pk-001-0831-1 ,d〇c2003/6/13 ^ 564172 1999年1月12曰所發表的美國專利第5858515號,標題爲未連結圖形的 非織造織物及其製造方珐(pATTERNUNB〇NDEE)564172 发明 Description of the invention: [Technical field to which the invention belongs] The present invention is part of the succession of the following applications: US patent application renewal number 10/034079, a standard binding fiber with a stable absorption structure; 10/034021, The heading "Absorption Structure with Low Solubility Fibers"; 10/037385, heading "Apparatus and Method for Manufacturing Stability Absorbent Materials on the Line"; and 10/033860, heading "Target Stability Absorbent Structure on the Line," these cases were filed in December 20, 2001, and all are incorporated herein by reference. [PRIOR ART] The present invention relates to an absorbent structure, such as a personal care product, more specifically an absorbent article having an absorbent body. Part of the stable non-woven absorbent structure. Absorbent articles are widely used in personal care products, such as diapers, children ’s toilet training pants, adult incontinence clothing, medical clothing, sanitary napkins, etc., and surgical Use end straps and sea han. These objects can absorb and contain the peritoneal waste, and they are all disposable and will be used after a limited time «, It means that the mixed age will not be taken away by the thief for recovery. The traditional disposable absorbent article will contain an absorbent body, which is located on the lining in contact with the wearer's skin and prevents the carcass excretion absorbed by the absorbent body from leaking out. Between the outer cover of the article. The lining of the absorbent article is often liquid permeable, through which the material can be absorbed by the absorbent body.-General shaped fiber fabric used as an absorbent body for such absorbent objects (Usually referred to as air forming), separated fibers such as cellulose or other suitable absorbent fibers and particles or fiber superabsorbent materials are introduced into the package. The absorbent and superabsorbent particles will Air flowing in an air forming device and being made-on a porous forming surface, a mixture of absorbent fibers and superabsorbent particles may be hidden on the forming surface and admired-absorbent fiber fabric or structure. Air used in high-speed commercial operations The forming device has a forming surface consisting of a cable screen or a scored grid, and _ or more forming members, these forming members E: \ PATENT \ PK-001 08 \ 083 1 \ pk-001-083I-I doc2003 / 6/13 564172 The boundary line screen or scoring grid usually defines the length 'width and thickness of the absorbent structure formed on the forming surface. Pneumatic mechanisms such as vacuum suction Systems that attract fibrous sludge with fibers from the air forming device to the forming surface and allow airflow to pass through the forming surface. Such systems have been applied to high-speed commercial operations. By using such air forming devices, the formed The absorbent structure has a basis weight (i.e., thickness) layer along its length and / or width, and also has a generally uneven width. © Iiqi formed absorbent structures containing absorbent fibers and superabsorbent materials have been proven for manufacturing The ideal shape and size of the absorbent body for various absorbent articles is very effective, and further improvements are also expected. More specifically, such structures will lack the integrity or stability of the original shape (i.e., length, width, and especially thickness) after the wearer has excreted the vegetative fluid multiple times. For this purpose 'it is known to use a conventional air-laying procedure to form a stable absorbent fabric or structure to which a bonding material has been added. Such bonding materials have been coated or adhesives, powders, nets and bonding fibers. Bonding fibers have included one or more of the following types of fibers: homogeneous monofilaments, heat-fusible fibers, melt-blown polypropylene fibers, and the like. _ In the conventional air-laying system, the connecting fiber system is mixed with the absorbent fiber and the superabsorbent material 2 and then the-hollowing system is used to attract _ to the forming surface, and this mixture is placed on the forming surface of the hole. Then, the structure generated on the forming surface is heated to activate the connection, wear, and '隹' to melt a part of the connection fibers and form an internal fiber connection with the absorption fiber, thereby generating a stable structure. However, ‘this __ line shows the margin will be limited by the length of the fiber that can effectively bind the ridge. When operating conventional systems, the length of the link fiber is typically 6 legs or less. If you use longer connecting fibers, it will lead to blockage of the distribution screen, uneven distribution of the fibers, and coagulation of the fibers. The problem is that the basis weight is not the same. This breath placement system also requires more energy. In order to improve the qualitative fabric structure, it is necessary to extend the heating 2 of the structure excessively to charge and heat the connecting fibers. For example, a typical heating time bank I to 8 is shifted through an air-linked system. In addition, it is also necessary to excessively extend the cooling time of the fiber fabric (e.g., winding storage in a bin) to generate and preserve the desired stable structure before further processing operations. Therefore, the traditional 2 air weaving system is no longer suitable for manufacturing mosquito-absorbent structures directly connected to high-power-consumption product-converting machines. Rather, if a stable absorbent structure is desired to make an absorbent body of an absorbent article ... the general method is to make a fabric wider than the required non-linear qualitative fabric, and wind and store the fabric for individual manufacture Used in the machine. A particular disadvantage of such methods is that conventional air-laying systems are limited in the size of the stable structures they are manufactured. More specifically, the stable structure formed by leaving the air placement system can have both a uniform width (such as a straight side edge) and a basis weight and thickness of a substantially uniform sentence. If you want an absorbent structure with a non-uniform width, such as an absorbent structure with a narrow chin area, you must unfold the stable fabric made previously and cut the edge of the object to provide the desired width. profile. In this way, the selection of the selected fabric section will waste the fabric amount excessively, and the manufacturing operation will be too complicated. In addition, the _ system requires excessive costs for the shipment, storage, and winding of confidential materials. In addition, if the weight or thickness is supplemented so that the absorbent structure has a target area for increasing the basis weight to increase the absorption capacity, it must be cut from the -stabilizing fabric-the smaller (financial) layer, and this smaller layer Overlapping on larger stable fabrics to increase the basis weight of the absorbent structure on the target area. This requires additional steps and even complicates the manufacturing operation. [Summary of the Invention] In general, the limb-receiving objects of the present day—f_include—kinds that are in physical contact with money launderers ’and—and the outer cover. An absorbent / absorptive body & containing a nonwoven absorbent sheet having a length ' a thickness, a width, and an opposite side edge defining the width of the structure is placed between her and the outer cover. The thickness of the absorbent structure is inconsistent along its length and width, and the __ edge of the absorbent structure is not punctured in its length. The absorbent structure is—and contains absorbent fibers and flail that can be activated to connect in the absorbent structure. The absorptive piece usually contains—a lining in contact with the silk, and Foreign «thing. In the lining and the outer material-absorption! #, Absorption fibers and activated to form an internal fiber connection & knot = dimension in the absorption structure. The connecting fibers are multi-component fibers, and the melting temperature of at least one of the connecting fiber components is lower than the melting temperature of y-other connecting fiber components. The absorbent structure has a length, a thick yield, and ΕΛΡΑΤΕΝΤΛΡΚ-ΟΟ1 〇8 \ 〇831 \ pk-001-0831-1. Doc20〇3 / 6/13 564172 width and Taisha defined Lai Kuan Lai Qi flap. The width of the absorbent structure is inconsistent in its length direction, and the absorbent structure is substantially uncut in its length direction. In another embodiment, the absorbent article typically includes a view of contact with the wearer's body. , And-the outer covering of the position and the possession of the pair of the outer covering of the enemy and the outer covering-an absorbent body, the absorbent body comprises-having a length, thickness and width_woven absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of its length and width. This absorbent structure is a bulk structure and contains absorbent fibers and can be activated by forming a _knotted iron dimension within the structure. After the binding fibers are activated, the absorbent structure is unshaped. In the other-the implementation of the 'absorbent article' usually contains-the view of physical contact with the wearer, and-the position and the parent __ 外 «thing ^ in the lining and the outer cover-the absorber, this contains-has a length '-Width and-Basis weight nonwoven absorbent structure. The width of the absorbent structure is inconsistent along its length, and the basis weight of the absorbent structure is inconsistent along at least one of its length and width. The absorption key is-Lai Zao and contains absorption and maintenance can be activated to have the main surface of the absorption structure in the absorption structure into the dimensional linker domain. The structure is not shaped during and after the activation of the linking fibers. In another embodiment, the absorbent article typically includes a liner and a disc-facing outer cover that are in contact with the wearer's body. Between the inside and the outer cover, there is a fabricated absorbent structure with absorbent fibers and linking fibers that are activated to be connected within the absorbent structure. The joint fiber is a multi-component fiber, of which at least the melting temperature of the connecting fiber component is lower than the melting temperature of at least the fresh fiber. Absorptive structures have length, thickness, width, and opposite side edges that generally define the structure width. The width of the absorptive structure is inconsistent along its length, and each side edge with a surface profile has no concave portion. . Mouth-in another-implementation of the "inventory of the bile" includes-the material age and the outer cover opposite to the sight. Accompanying the lining and the outer cover-an absorbent body, this absorbent body contains-a continuous non-woven absorbent structure having a length, thickness, and width that generally defines the recording width. The width of the absorption structure is at least as long as the length of the absorption structure is inconsistent. The structure has an inconsistency on the structure that passes through its width. The brightness is 崎. This brightness is · from 0.5 to 3.0. Grayscale units / areas. In another solid patch 'absorbent articles usually contain _ Eri and physical contact with the wearer E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1 .doc2003 / 6 / l 3 8% 4172 = Inside outer covering. Between her and the outer cover, there is an absorbent body, this absorbent body contains-a non-woven absorbent structure having length, thickness, width, and opposite side edges that roughly define the width of the structure. The width of the absorbing structure is inconsistent along its length, and the side edges of the absorbing structure have a -edge chirp profile, which is derived from the second-order polynomial function determined by the -edge brightness test. The coefficient "a" of the X2 term in this function is between · 15 to 2 (), and the coefficient "b" of the χ term ranges from 10 to 40. In general, the present invention absorbs Another embodiment of the article includes the two places and locations of contact with the wearer's body and the outer cover of Kurisaki. An absorbent is placed between her inner and outer cover. This absorbent body contains a non-woven nonwoven structure. Absorptive structure. The absorptive structure contains absorbent fibers that are activated to form interfiber bonding fibers within the absorbent structure. The absorbent structure has a length, width, and thickness that are greater than 2 (2) square microns permeate throughout the absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of the length and width of the knot. In another embodiment, the absorbent article typically includes a view and location that is in contact with the body of the wearer and the liner Covering. There are _ absorbers in the lining and outer cover. This absorber contains non-woven absorbent, 纟 吸收. This absorbent structure contains absorbent fibers and is activated / opened into the absorbent structure. Connect the fibers and the absorbent structure has a length , Width, thickness f, and permeability greater than 20 square micrometers in the entire absorbent structure. The absorbent structure also has a degree. This degree is uneven along at least one of the length and width of the absorbent structure. Chu ^ In addition, in the actual example, the 'absorbent article usually includes a liner and a position that is in contact with the wearer's body. ^ An outer cover opposite to the riley. Between the liner and the outer cover is an absorber, which contains --Lai made of non-woven absorbent Lai. This absorbent structure contains absorbent fibers and activated fibers, the connecting fibers within the absorbent structure, and the absorbent structure has a length, width and thickness greater than 2 in the entire absorbent structure. 〇 square micron permeability. The concentration of the linking fibers in the absorbent structure is uneven, at least one of the length, width, and thickness of the absorbent layer. Another embodiment of the absorbent article of the present invention includes An outer cover that is in contact with the wearer ’s body, and _ and the lining__. On the outer cover of the lining, there is an absorbent body which contains a non-woven absorbent structure of integrated construction, and contains absorbent fibers and an active absorbent structure. Of Internal fiber-linked connecting fibers. The absorbent structure has a length, a width of Ε \ ΡΑΤΕΝΤ \ ΡΚ-001 08 \ 0831 \ pk-〇〇I, 〇83 j. J doc2003 / 6/13 9 564172 width, and thickness neutralize the thickness The concentration of the linking fibers in the absorbent structure is non-uniform along at least one of the long-term production of the absorbent structure. In another embodiment, the 'absorbent article includes-an outer covering that is in contact with the wearer's body and the lining and position plate. An absorber is placed between the lining and the outer cover. This absorber is made of non-woven fabric containing-«length, width ', thickness, and the main surface of the slab. ^ Absorptive knot 2 contains absorbent fibers and connecting fibers. Constituent fibers, at least-the melting temperature of Lianshe weaving and maintaining components is lower than at least the melting temperatures of other fiber-producing components. 4 The position of the fibers on the main surface of the absorbent structure is generally random. In alternative embodiments, the absorbent article typically includes an outer cover that is in contact with the wearer's body and an outer cover that is opposite the inner lining. Interposed between the liner and the outer cover is an absorbent body, the absorbent body comprising-a nonwoven absorbent structure having a length, a width and a thickness. The absorbent structure includes absorbent fibers ^ and activated fibers that form internal links and fiber linking fibers within the absorbent structure. The linking fibers are multi-component, cut-off, where the melting temperature to the mlin component is lower than at least the melting of other linking fiber components temperature. The width of the absorbent structure is inconsistent along its length before the connecting fibers are activated. In alternative embodiments, the absorbent article typically includes a liner in contact with the wearer's body and an outer cover opposite the liner. An absorbent body is placed between the liner and the outer cover, the absorbent body comprising-a nonwoven absorbent structure having a length, a width and a thickness. The absorbent structure includes absorbent fibers, superabsorbent materials, and connecting fibers that are activated to form internal link fibers within the absorbent structure. Superabsorbent materials are distributed over the entire width of the absorbent structure. The width of the absorbent structure is inconsistent along its length before the connecting fibers are activated. In another embodiment, the absorbent article generally includes a liner that is in contact with the wearer's body and an outer cover opposite the liner. An absorbent body is disposed between the liner and the outer cover. The absorbent body includes a nonwoven absorbent structure having a length, a width, a thickness, and a relatively major surface. The absorbent structure includes absorbent fibers and linking fibers that are activated to form internal link fibers within the absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of its length and width. The connecting fibers are roughly randomly positioned on the main surface. In another embodiment, the absorbent article generally includes a liner that is in contact with the wearer's body and an outer cover opposite the liner. An absorbent body is placed between the liner and the outer cover. The absorbent body E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 564172 contains a one-piece non-woven structure. And contains absorbent fibers and linking fibers that can be activated to form internal fiber bonds within the absorbent structure. The absorbent structure has a length, a width, and a thickness, and the content of the connecting fiber is between 0 and 5% of the weight of the absorbent structure. [Embodiment] Please refer to the drawings, especially the first figure, which illustrates an absorbent article made according to the present invention, and the whole is denoted by reference number 21. An absorptive article as used herein refers to an article that secures or approaches the wearer's body (such as touching the body) to absorb and / or retain various wastes excreted from the body. Some absorbent articles, such as disposable absorbent articles, are discarded after a limited period of use, rather than washed or reconditioned for reuse. However, it is contemplated that the principles of the present invention may be applied to outer garments (including reusable outer garments) and other absorbent articles. For example, the principles of the present invention may be incorporated into child training pants and other baby and childcare products, medical outerwear, sanitary napkins and other female care products, and the like, as well as surgical bandages and gauze. The diaper (21) in the first figure is in an unfolded and flattened state to show a vertical axis X and a horizontal axis Y of the diaper. The diaper (21) usually includes a central absorbent assembly (23), which passes from the front area (25) (i.e., front shaw) of the diaper through a lower area (27) (i.e., central area) to the rear area (29) ( That is, the rear) central absorption assembly (23) is generally I-shaped, more specifically an hourglass, and has a display contour, laterally opposite side edges (31) and longitudinally opposite front and rear waist edges or ends, which are respectively (33) and (35). It should be understood, however, that the diaper (21) may have other shapes, such as rectangular or tau, without departing from the scope of the present invention. The side edge (31) of the diaper (21) extends longitudinally from the front area (25) through the sub-condylar area (27) to the rear area (29) to form laterally separated leg openings (37) of the diaper when worn (p. Three images). For example, the area (25) usually includes a central absorption assembly (23) through the lower abdomen region of the wearer; and the back region (29) usually includes a central absorption assembly through the lower rear region of the wearer. The lower crotch region (27) includes a portion passing from the front region (25) to the rear region (29) longitudinally through the wearer's crotch and interposed laterally between the wearer's legs. When worn on the wearer (picture 3), the diaper (21) further defines a central waist opening (43) and a leg opening (37). With particular reference to the second figure, the central absorbent assembly (23) of the diaper (21) includes an outer cover, generally indicated by (49), a bodyside liner (51) facing the outer cover, and an outer cover The absorbent body between the cover and the liner is generally indicated by (53). The outer cover (49) of the illustrated embodiment E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1, doc2003 / 6 / l 3 11 564172 usually defines the length and width of the diaper. The absorbent body (M) has a width of less than its side and the outer cover (49) has a width such that the outer cover extends beyond the sides and ends of the absorbent body in both the longitudinal and transverse directions. The bodyside liner (51) expands substantially along with the outer cover, or it can be made larger than desired (which would therefore define the length and / or width of the diaper) or smaller than the area of the outer cover (49). In other words, the body side view (M) is ideally superimposed with the outer cover but does not need to co-extend with the outer cover.外 In one embodiment, the outer cover (49) is stretchable and may or may not be slightly elastic. More specifically, the 'outer cover (49) can be sufficiently extended so that once stretched below the weight of the absorbent body', the outer cover will not substantially retract toward its original position. However, it should be considered that the outer cover (49) may be non-stretching and still remain within the scope of the present invention. The outer cover (49) can provide ideal stretchability as well as liquid impermeability and breathability for multilayer laminate structures. For example, the outer covering (49) of the illustrated embodiment has a two-layer structure, which includes an outer layer made of a breathable material and an inner layer made of a liquid-impermeable material (5, the two layers are, e Appropriate laminated adhesives (59) are connected together. However, it should be understood that the outer cover (49) can also be constructed of a single layer of liquid-impermeable material, such as the one used to construct the inner layer (5? ) Materials to make thin membranes without departing from the scope of the present invention. The liquid-impermeable inner layer (57) of the outer cover (49) may be breathable (ie, "breathable,") or impermeable. The side view (51) is ideally compliant, soft, and does not cause irritation to the wearer's skin, and is used to help isolate the wearer's skin from the absorbent body). Liner 01) is more hydrophilic than absorbent, ( 53) Low so that the wearer can access a drier surface and have enough holes to allow liquid to pass through its thickness easily. A suitable bodyside liner (51) can be selected from various mesh materials, but ideally Xie Shao can be stretched in the _ direction (such as axial or transverse). In the embodiment, the plant side lining (51) is ideally stretchable. It is stretchable and can be extended along the outer cover to allow the diaper to fit the wearer. 'The foot-fixing sheet (65) (pictures 1 and 3) is fixed to the central absorbent assembly (23) in the rear area (μ). And laterally extend from the opposite side edge (31) of the assembly. The fixing piece (65) can be connected to the outer cover (49), the body side liner (51), between the outer cover and the liner, or other On the diaper (21) member. The foot-fixing sheet (65) may also be elastic or made of rubber. For example, the fixing sheet (still) may be an elastic material such as a neck-bonded laminate (NBL) or a stretch-bonded laminate Material (SBL). E: \ PATENT \ PK-00] 08N083 npk-001 -0831 -1, doc2003 / 6/13 12 564172 The method of making such materials is well known to those skilled in the art and described in Wisneski U.S. Patent No. 4663220, published by May et al. On May 5, 1987, U.S. Patent No. 5,226,992 issued by Morman on July 13, 1993, and Taylor et al., Published on April 8, 1987 The European patent application is Claw 2, the disclosure of which is incorporated herein by reference. An example of an article containing a selectively assembled fixing piece is described in ·, et al. March 1996 U.S. Patent No. 5,496,298 issued on the 5th;] U.S. Patent No. 5 Yu 96; and U.S. Patent No. 5,559,618 to Fries; the disclosure of which is incorporated herein by reference. Alternatively, the solid sheet (65) may It is formed integrally with the diaper member selected by the body corpse. For example, the fixing piece ⑽ may be integrally formed with the inner or outer layer (57, 55) of the outer cover (49), or integrally formed with the body-side lining 定. Fishing ring fixtures, which are represented by (71) and (72) respectively, are used to ensure that the diaper (21) is worn on a child or other wearer. Alternatively, other fixing members (not shown), such as a button, a pin, a devil's stick, an adhesive tape fixing, an adhesive, a mushroom ring fixing, etc. can be used. Ideally, the interconnection of the 'foot-fixing members (71, 72) is selectively unlatched and re-fastened. In the illustrated embodiment, the hook fastener (40) is fixed to the fixing piece (65) of the rear region (29) of the diaper (21) and extends laterally therefrom. However, it should be understood that the fixing piece (65) may be formed of a hook-type material, so that it includes a sufficient fixing object (71) without departing from the scope of the present invention. The ring fixture (72) of the illustrated embodiment is a ring-shaped panel fixed on the outer cover (49) of the front area (25) of the diaper (21), and provides a "fixable anywhere" mechanism Fixing system to improve the fixation of a sufficient fixture with a ring fixture. The ¥ -shaped material may include a non-woven fabric having an unlinked pattern, which has continuously connected regions, and defines a range of separated unconnected regions. The fibers or threads in the separated unconnected areas of the fabric are dimensionally stabilized by continuous connected areas that surround or surround each unconnected area, so that no additional film or adhesive support layer is required. The unconnected fan garden is particularly designed to provide space between the fibers or threads in the unconnected range, while maintaining a sufficient opening or hook element large enough to accommodate and engage a complementary hook fixture (71). In particular, a non-woven graphic fabric or fabric may comprise a spunbond nonwoven fabric formed of a single component or multiple component melt-spun threads. For example, the loop material may be a laminated structure that includes a polyethylene component and a polypropylene component and is bonded together in a manner that polypropylene faces away from the outer cover (49) and faces outward to receive the hook fixture (71). Examples of suitable unlinked graphic fabrics are described in TLS, Tokes, et al. E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1, doc2003 / 6/13 ^ 564172 January 12, 1999 Published U.S. Patent No. 5,585,515, entitled Nonwoven Fabrics with Unattached Graphics and Their Fabricated Enamel (pATTERNUNBONDEE)

NON-WOVEN WEB AND PROCESS FOR MAKING THE SAME);其全部内容在與本案-致的 情況下於此併入參考之。 第一圖中所示的尿布(21)亦包含一對阻遏邊,大體上以(75)表示,其 被用來阻礙體液的橫向流動。阻遏邊(75)大致上鄰接尿布⑼之橫向相對的 側緣(31) ’以及,當尿布攤平如第一、二圖所示時,阻遏邊(乃)係沿著尿布 的縱軸X向内延伸。各阻遏邊(75)通常具有一自由,或未固定末端(π), 其未與體顺裡(51)及尿布的無構件雜。置於阻遏彳(75)0而鄰接其未 固足末简的彈性股線(79)促使阻遏片形成一直立,至少與尿布(21)之跨下區 (27)垂直的構造,使得尿布被穿戴時,阻遏片對著穿戴者身體形成一封住 形式。阻遏片(75)可縱向地延伸過吸收體(53)的整個長度或僅部份延伸吸收 體的長度。當輯片⑺)的長度小余吸收體(53)長度時,阻遏片可選擇性地 位在尿布(21)胯下區(27)中側緣⑼之間的任何位置。在本發明一特别部份 中’阻遏片(75)延伸了吸收體⑼的整個長度以良好地容納體液。 此類阻遏片(75)大致上係爲熟於此項技術者所熟知,因此除非本發明 需要,否則將不再進-步描述。舉例來説,阻遏片(75)的合適構造和排列 揭示於K.Enl〇e於!9幻年n月3日所發表的美國專利第们⑽丨丨6號,其 揭示内容於此併入參考之。除了阻遏片(75)之外,尿布(21)亦可與其他阻遏 構件合併甚至取代之。例如(未顯示於圖示中),其他合適的阻遏構件可包 括(但不侷限於此)彈性腰部襟片,在前、後或胯下區的氣泡屏障等等。 尿布(21)的各種構件係使用合適的連結方法裝配在一起,如黏著,超 音波連結,熱連結或這些方法的組合。在圖解的實施例中,外覆蓋物(49) 和吸收體(53)藉著黏著線(81)(如熱熔或壓力感應黏著劑)被彼此固定在一 起。體側襯裡(51)亦可使用相同的連接方法來固定在外覆蓋物(49)且亦可被 固定在吸收體(53)。 體側襯裡(51)可被固定在胯下區(27)橫向邊緣的外覆蓋物(49)上,但 至少中央區是不被這個連接限制的。體側襯裡(51)並非完全不受這個連接 限制,而是可藉著一在使用時會斷開的輕微黏著物(83)來固定在胯下區(π) ε键賺⑽〇丨_831\_丨細丨dQe2〇〇細3 μ 564172 中的吸收體(53)上。理想上,體側襯裡⑼在外覆蓋物(49)上的固定被限制 在此二者的極邊緣的區域以促進襯裡和外覆蓋物相對於彼此的獨立拉伸 移動。若尿布(21)是以預先固定的型態來販賣,尿布亦可具有將後區(29) 與前區(25)連接在一起的被動連結(未顯示)。NON-WOVEN WEB AND PROCESS FOR MAKING THE SAME); the entire contents of which are hereby incorporated by reference if they are consistent with this case. The diaper (21) shown in the first figure also includes a pair of blocking edges, generally designated (75), which are used to block the lateral flow of body fluids. The blocking edge (75) is substantially adjacent to the laterally opposite side edges (31) of the diaper ⑼ and when the diaper is flattened as shown in the first and second figures, the blocking edge (direction) is along the longitudinal direction of the diaper X Within extension. Each blocking edge (75) usually has a free, or unfixed end (π), which is not miscellaneous with the body-shun-ri (51) and the component-free diaper. The elastic strands (79) placed on the barrier ridge (75) 0 and adjacent to the unfixed end of the spurs promote the formation of the barrier film upright, at least perpendicular to the lower region (27) of the diaper (21), so that the diaper is When worn, the blocking film forms a living pattern against the wearer's body. The blocking sheet (75) may extend longitudinally across the entire length of the absorbent body (53) or only partially. When the length of the compilation sheet ⑺) is smaller than the length of the absorbent body (53), the suppressor sheet can be selectively positioned anywhere between the side edges ⑼ in the diaper (21) 胯 lower part (27). In a special part of the present invention, the ' blocking sheet (75) extends the entire length of the absorbent body to absorb body fluids well. Such repellent tablets (75) are generally well known to those skilled in the art, and therefore will not be further described unless required by the present invention. For example, a suitable construction and arrangement of the repellent film (75) is disclosed in K. Enloe! The disclosure of U.S. Patent No. ⑽ 丨 丨 6 issued on 9th of the ninth year is incorporated herein by reference. In addition to the barrier sheet (75), the diaper (21) can also be combined with or replaced by other barrier members. For example (not shown in the figure), other suitable deterrents may include (but are not limited to) elastic waist flaps, air barriers in the front, back or subcondylar area, and the like. The various components of the diaper (21) are assembled together using suitable joining methods, such as adhesion, ultrasonic joining, thermal joining or a combination of these methods. In the illustrated embodiment, the outer cover (49) and the absorber (53) are fixed to each other by an adhesive line (81) such as a hot-melt or pressure-sensitive adhesive. The body-side liner (51) can also be fixed to the outer cover (49) using the same connection method, and can also be fixed to the absorbent body (53). The body-side lining (51) can be secured to the outer covering (49) at the lateral edge of the subjacent region (27), but at least the central region is not limited by this connection. The body-side lining (51) is not completely free from this connection limitation, but can be fixed to the lower 区 (π) ε key by a slight adhesive (83) which will break during use. \ _ 丨 fine 丨 dQe2〇〇fine 3 μ 564172 on the absorber (53). Ideally, the fixation of the bodyside liner to the outer cover (49) is limited to the area of the polar edges of the two to facilitate independent stretching movement of the liner and the outer cover relative to each other. If the diaper (21) is sold in a pre-fixed form, the diaper may also have a passive connection (not shown) connecting the back region (29) and the front region (25).

尿布(21)亦可包括一波狀處理層(未顯示),其讓可能會快速流入吸收 體(53)之液體的波動或湧出減速並擴散。理想上,波狀管理層可以在將液 體釋放至吸收結構之如快速地接受並短暫維持液體。例如,在圖示的實施 例中,波狀層可位在吸收體(53)和體側襯裡(51)之間。合適的波狀管理層範 例揭示於C.Ellis和D· Bishop於1奶6年1月23日所發表的美國專利第 5486166號,標題“個人看顧用之吸收性物件的纖維非織造織物波狀層” (FIBROUS NONWOVEN WEB SURGE LAYER FORPERSONAL CARE ABSORBENTARTICLES AND THE LIKE),以及 C.Ellis 和 R.Everett於 1996 年2月13日所發表的美國專利第549〇846號,標題“個人看顧用吸收性 物件之改良波狀管理纖維非織造織物”,整個揭示内容在此不達背的情況 下併入參考之。 爲了提供改善的合身度並進一步減少體液從尿布(21)洩漏出來,通常 會併入彈性構件,其尤其被用在腰部和腿部區域。例如,圖示實施例的尿 布(21)具有腰邵彈性構件(85)(第三圖)和腿部彈性物(87)(第一和二圖)。腰部 彈性構件(85)被用來隼中並抽摺尿布(21)的末端邊緣以提供一彈性,舒適地 包圍在穿戴者腰邵的貼身度,而腿部彈性物(87)亦用來集中並抽摺鳥不的 側邊邊緣已提供包圍在穿戴者腿部的貼身度。 其他適合與即時用途結合的尿布(21)構造範例可以(或不)包括與下 列先前技術所揭示之構件相似的構造·· Meyer等人於1989年1月17曰所 發表的美國專利第4798603號;Bemardin於1993年1月5曰所發表的美 國專利第5Π6668號;Bruemmer等人於1993年1月5曰所發表的美國專 利第5176672號;proxmire等人於η%年3月9曰所發表的美國專利第 51926〇6號;Hanson等人於1996年4月23日所發表的美國專利第5509915 號;St· Louis等人於所發表的美國專利第Μ%433號;以及Bdtz等人於 2001年6月19曰所發表的美國專利第6248〇97號,這些揭示内容於此併 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 .doc2003/6/13 15 564172 入參考之。 根據本發明,吸收體(53)至少部份包含一穩定性非織造吸收結構 (101)(第四圖)’其是由吸收性纖維,超吸收性材料(吸收纖維和超吸收材料 廣泛地共同形成了吸收結構中的吸收材料)以及連結纖維(廣泛地,一連結 材料)的混合物所形成,連結纖維將被形容成形成吸收結構中之内纖維^ 結,以穩定吸收結構。吸收纖維可由各種可濕,親水的纖維材料所提供。 例如,合適的吸收性纖維包括由本質上可濕的材料(如纖維素纖維)所組成 的天然形成之有機纖維,由纖維素或纖維衍生物(如嫘縈纖維)所組成的合 成纖維;由天性可濕材料(如玻璃纖維)所組成的無機纖維;由天性可濕: 熱塑性聚合物(如特定聚酯或聚胺纖維)所製成的合成纖維;以及由非可濕 之熱塑性聚合物(如聚丙烯纖維)組成的合成纖維;其以藉適當方法而具有 親水性。纖維可藉由某些方法而具親水性,例如以二氧化石夕處理,以具有 合適之親水性半部且不容易從纖維除去的材料來處理,或者在纖維形成期 間或之後峨水性聚合物雜可濕之斥水性纖維外喊外套。對本發明而 言,可考慮選擇上述各種纖維的混合來應用。 合適的吸收性纖維來源可包含纖維素纖維,其包括了:樹木纖維(如 漂白的牛皮軟木或硬木,高產量的樹核維”χ及化學錢械的紙衆纖 維)·,甘鮮纖維;乳草鬆毛纖維;小麥麥稈;Kenaf;大麻;腦葉纖維; 或泥炭苔蘚。高產量齡,如BCTMP(漂白的化學織械㈣)纖維,可以 快遠乾燥並壓縮成_雜子。高產量纖維在濕_可展開得較高,且可 用作爲吸收性纖轉料。其他吸收性纖維,如再生纖騎和紐的化學堅 硬纖維素纖維亦可被壓縮而形成吸收結構,當濕潤時,其可展開得較高。 舉例而言,合適的樹木紙漿包括彰鬆等級爲仰416(衝地狀丽The diaper (21) may also include a corrugated treatment layer (not shown), which slows down and diffuses the fluctuations or gushing of liquid that may quickly flow into the absorbent body (53). Ideally, the corrugated management layer can receive and maintain the liquid as quickly as it releases the liquid into the absorbent structure. For example, in the illustrated embodiment, the corrugated layer may be positioned between the absorbent body (53) and the body-side liner (51). An example of a suitable corrugated management layer is disclosed in C. Ellis and D. Bishop, U.S. Patent No. 5,486,166, issued January 23, 1986, entitled "Fiber Nonwoven Fabric Corrugation of Absorbent Articles for Personal Care Layers "(FIBROUS NONWOVEN WEB SURGE LAYER FORPERSONAL CARE ABSORBENTARTICLES AND THE LIKE), and US Patent No. 549〇846 issued by C. Ellis and R. Everett on February 13, 1996, entitled" Absorbent Articles for Personal Care "Improved wavy management fiber nonwoven fabric", the entire disclosure is incorporated herein by reference. In order to provide improved fit and further reduce leakage of body fluids from the diaper (21), elastic members are often incorporated, which are used especially in the waist and leg areas. For example, the diaper (21) of the illustrated embodiment has a waist elastic member (85) (third picture) and a leg elastic (87) (first and second pictures). The waist elastic member (85) is used to pinch and fold the end edge of the diaper (21) to provide elasticity and comfortably fit around the wearer's waist, and the leg elastic (87) is also used to focus The side edges of the discounted bird have provided a fit around the wearer's legs. Other diaper (21) construction examples suitable for combination with immediate use may (or do not) include constructions similar to those disclosed in the prior art below. U.S. Patent No. 4,798,603 issued January 17, 1989 by Meyer et al. ; US Patent No. 5Π6668 issued by Bemardin on January 5, 1993; US Patent No. 5,176,672 issued by Bruemmer et al. On January 5, 1993; proxmire et al. U.S. Patent No. 51926306; Hanson et al. U.S. Patent No. 5509915 issued on April 23, 1996; St. Louis et al. U.S. Patent No. M% 433; and Bdtz et al. U.S. Patent No. 6,248,097, published on June 19, 2001. These disclosures are hereby incorporated by E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1 .doc2003 / 6/13 15 564172 For reference. According to the present invention, the absorbent body (53) at least partially includes a stable nonwoven absorbent structure (101) (fourth figure), which is composed of absorbent fibers, superabsorbent materials (absorbent fibers and superabsorbent materials widely Formed by a mixture of an absorbent material in the absorbent structure) and a linking fiber (broadly, a linking material), the linking fiber will be described to form an inner fiber knot in the absorbent structure to stabilize the absorbent structure. Absorbent fibers can be provided by a variety of wettable, hydrophilic fiber materials. For example, suitable absorbent fibers include naturally occurring organic fibers composed of a material that is wettable in nature (such as cellulose fibers), synthetic fibers composed of cellulose or fiber derivatives (such as cellulose fibers); Inorganic fibers composed of natural wettable materials (such as glass fibers); synthetic fibers made of natural wettable: thermoplastic polymers (such as specific polyester or polyamine fibers); and non-wettable thermoplastic polymers ( (E.g. polypropylene fibers); they are made hydrophilic by suitable methods. Fibers can be made hydrophilic by some methods, such as treatment with stone dioxide, materials with a suitable hydrophilic half and not easily removed from the fibers, or water-soluble polymers during or after fiber formation Miscellaneous wet water-repellent fiber shouting jacket. For the present invention, it is possible to consider using a mixture of the above-mentioned various fibers. Suitable sources of absorbent fibers may include cellulosic fibers, including: tree fibers (such as bleached cowhide softwood or hardwood, high-yield tree cores, "χ and chemical paper fibers", sweet and fresh fibers; Milkweed pine hair fiber; wheat straw; Kenaf; hemp; brain leaf fiber; or peat moss. High-yielding age, such as BCTMP (bleached chemical weaving ㈣) fiber, can be dried and compressed quickly into heterozygotes. High Yield fibers can expand higher in wet conditions and can be used as absorbent fiber transfer materials. Other absorbent fibers, such as regenerated fiber and chemical hard cellulose fibers can also be compressed to form an absorbent structure. When wet, It can be unrolled higher. For example, suitable tree pulps include Changsong grade Yang 416

Co—ation,Tacoma,Wahington,U.S.A·)以及 CR-1654(US 趟ance PulpCo-ation, Tacoma, Wahington, U.S.A.) and CR-1654 (US trip ance Pulp

Mills,C_,Alabama,u.S.A·)的標準軟木,漂白牛皮軟木或硬木,高產量 树木纖維’化學韻械㈣齡錢漂自熱賴械㈣(BCTMp)。紙製可 被改質以提南纖維及其加工能力的固有特性。可藉由傳統方法(包括化學處 理或機械旋轉)來將捲毛加入纖維中。亦可藉著使用交鍵結合娜 口甲搭或 其衍生物)’戊二搭’環氧氣丙燒,甲基化合物(如尿素或尿素衍生物),二 E:\PATENT\PK-001 08\0831 \pk-001 -083! -1 .doc2003/6/13 16 564172 醛(如順丁烯二酸酐),無甲基的尿素衍生物,檸檬酸或其他羧酸。由於環 境及健康考量,這些化學劑中的某些部份較不被鼓勵使用。 衣 紙漿亦可藉由使用加熱或腐蝕劑處理如絲光作用來僵硬化。這此纖 維的範例包括NHB416 H種化學上规而能夠提高濕鎌的南方軟 木、·、氏;^ ’ 可传自 Weyerhaeuser Corporation of Tacoma,Washington,U.S A 其 他有用的紙漿爲去鍵結紙漿(NF4〇5),亦可得自Weyerhaeuser。得自 Technologies,lnc(位在 Memphis,Tennessee,USA)的 HPZ3 具有一種化學處 理劑,其除了添入來增加乾燥和濕硬度以及纖維彈性外,亦用在捲曲或扭 轉中。另一種合適的紙漿爲Buckeye HPF2紙漿,還有得自Intemati〇nal Paper Corporation的IP SUPERSOFT⑧。合適的嫘螢纖維爲丨.5單尼融合 18453 纖維,得自 Tencel Incorporated (位在 Axis,Alabama,USA)。 用來形成吸收結構(101)的超吸收性材料可根據化學結構和物理形式 來選擇。這些包括具有低膠強度,高膠強度的超吸收性材料,表面交鏈的 超吸收性材料,均勻交鏈的超吸收性材料,或具有各種通過結構(101)交鏈 強度的超吸收性材料。超吸收性材料係根據化學性質,其包括聚丙烯酸, 聚(異丁烯-共-順丁烯二酸酐),聚(乙烯氧化物),羧基-甲基纖維素,聚(乙 烯基四氫口比咯酮),以及聚乙烯基醇。超吸收性材料的膨脹速度可從慢到 快。 本發明吸收結構(101)的超吸收材料理想上是微粒狀物質。然而,超 吸收性材料也可爲泡沫形式,大孔例子或微孔粒子或纖維,具有纖維或微 粒包覆或型態的微粒或纖維。超吸收性材料的長度和直徑可以變化,且亦 可具有各種程度的中性狀態。.反離子通常爲Li,Na,K,Ca。Mills, C., Alabama, u.S.A.) standard softwoods, bleached bovine softwoods or hardwoods, high yields. Paper can be modified to improve the inherent properties of the fibers and their processing capabilities. Curls can be added to the fibers by conventional methods, including chemical treatment or mechanical rotation. It is also possible to combine Naguchi or its derivatives by using cross-bonds) 'pentadiene' epoxy propane, methyl compounds (such as urea or urea derivatives), two E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 -083! -1 .doc2003 / 6/13 16 564172 Aldehydes (such as maleic anhydride), methyl-free urea derivatives, citric acid or other carboxylic acids. Due to environmental and health concerns, some of these chemicals are less encouraged. Clothing pulp can also be stiffened by applying heat or caustic treatments such as mercerization. Examples of these fibers include NHB416, a type of chemically stable southern softwood that can improve wet sickle, and ^; can be passed from Weyerhaeuser Corporation of Tacoma, Washington, US A. Other useful pulps are debonded pulp (NF4 〇5), also available from Weyerhaeuser. HPZ3 from Technologies, lnc (Memphis, Tennessee, USA) has a chemical treatment which is used in addition to curling or twisting in addition to adding dry and wet hardness and fiber elasticity. Another suitable pulp is Buckeye HPF2 pulp, and IP SUPERSOFT (R) available from Intemation Paper Corporation. A suitable fluorescein fiber is .5 single fused 18453 fiber, available from Tencel Incorporated (located in Axis, Alabama, USA). The superabsorbent material used to form the absorbent structure (101) can be selected according to the chemical structure and physical form. These include superabsorbent materials with low adhesive strength, high adhesive strength, superabsorbent materials crosslinked on the surface, superabsorbent materials with uniform crosslinks, or superabsorbent materials with various crosslink strengths through structure (101) . Superabsorbent materials are based on chemical properties, which include polyacrylic acid, poly (isobutylene-co-maleic anhydride), poly (ethylene oxide), carboxy-methylcellulose, and poly (vinyl tetrahydropyridine). Ketones), and polyvinyl alcohol. Superabsorbent materials can expand from slow to fast. The superabsorbent material of the absorbent structure (101) of the present invention is ideally a particulate substance. However, the superabsorbent material may also be in the form of a foam, macroporous examples or microporous particles or fibers, microparticles or fibers having a fiber or microparticle coating or pattern. The length and diameter of the superabsorbent material can vary, and can also have various degrees of neutrality. The counter ion is usually Li, Na, K, Ca.

'種示範的起吸收性材料爲FAVOR® SXM 880,其得自Stockhausen, Inc(位在Greensboro, North Carolina,USA)。另一種示範超吸收性材料可得 自 Dow Chemical Company(位在 Midland,Michigan,USA),名稱爲 DRYTECTI® 2035。一種合適的纖維超吸收材料可得自camelot Technologies,Ltd·(位在 High River,Alberta, Canada),商品名稱爲 FroERDRI® 1241。另一種合適的超吸收性材料得自chemtall Inc.(位在 RICEBORO, GA),商標名稱爲 FLOSORB 60 LADY®,亦爲 LADYSORB E:\PATENT\PK-00I 08\083l\pk-001-0831-l.doc2003/6/13 γη 564172 60® 〇 ,連、纟_維_上爲可活化的,例如減祕鱗候,喊吸收結構 、/ '内、减,連結。於此使用之内纖維連結可介於連結纖維和吸收性纖維 〈間’連結、__超吸收性材料之間,以及/或介於連接纖維彼此之間。 在一實施例中,連結纖維是雙成分,或多重成分的連結纖維。於此 使用 <夕重齡纖維是指由兩(即雙成分)或由個别擠製機擠出但結合在一 ^形成~單-、_蚊多聚合物卿成喊維。聚合物大體上被穩定地 安棑在通過多重成分纖維之橫斷面的個别區域,且連續地沿著纖維的至少 Μ延伸’更理想的狀態爲沿著整個纖維長度來延伸。多重成分纖維的 構造可爲彻^糊,其巾—聚合物係被另 一者包圍;並列排列;派皮狀排 列、’海島狀”排列或其他合適的排列。雙成分纖維揭示於Kanek〇等人 =美國專利第51_2〇號,^—等人的美國專利第4795668號,編如 等人的美國專利第554_號以及別讀等人的美國專利第5336552號。 雙成分纖維亦揭示於Pike等人發表的額糊第.號,且可藉由兩 (或更多)聚合物的擴張和收縮速率的差異來產生纖維中的續稽。 於此使用I多重成分連結纖維是指連結纖維成分中的至少一者具有 -融化溫度’ I!融化溫度少於其他連結纖維成分中的至少_者的融化溫 度。例如,連結纖維可爲一種雙成分纖維,其具有一鞘芯排列,其中鞘成 分的融化溫度少於飄分的靴溫度。—旦加熱此連結纖維,具有較低融 化溫度的成分可以融化且與附近的吸收性纖維,超吸收性材料或其他連結 纖維結合’而其他成分贿常轉縣融化狀態,輯持連結纖維的完整 性。 在其他實施例中,連結纖維可爲單絲或同絲纖維,雙組成纖維等等, 以及這些纖維的混合物。 連結纖維理想上是由一種材料,或當暴露在激發能量中能被輕易加 熱的材料所構成,尤其,躲纖維理想上能_露在電磁能量Ί::而受非傳 導性纖維前’其巾連賴耗被融傾幫_成吸收性結構中的内纖維 連結。 、、 非傳導性加熱是用在非傳導性材料中電生成的名詞,這是藉遭受高 E:\PATENT\PK-00丨 08\083l\pk*001-083l-l doc2003/6/13 18 564172 頻率的交替電場時之損耗所發生的。例如,電場頻率理想 3〇〇GHz(十億週糊。藉這個方法的非傳導性加熱是非常快速的。這個2 熱猎者將非傳導性材料放錄施以高辭電壓的兩電極之 有效的排觸成-電容器,其具有作爲非傳導功能的負荷。雖然理相1 容器不會雛,實際上卻會發生,且在高解下纽生 軸 際形式的加鮮源。 风貫 用在非傳導性加熱的頻率爲一所欲能量和加熱標 施用在電極的實際«値爲2_至5_伏特/標的物厚度。能量來=藉 由能產生所欲之極高頻率的電子震動器所產生。 q 非傳導性加熱的基本需求爲需要在欲加熱的標的物或材料立一 個高鮮交替電場。-旦建立了電場,第二需求_勸。熱標的材料的非 傳導性祕性質。-特疋材料的非料性損耗是因爲材料本身之電子極化 影響而發生’且可通過二極分子旋轉和離子傳[材料的非傳導損耗越 高,所能容納的高頻率能量越多。 在-實施例中,電磁能量爲無線電頻率或处㈣,其發生在72MHZ 且藉將全部能量中的-部份以離子傳導的形式傳送到工作部件中的分子 來加熱,而其餘的能量則以二極分子旋轉的形式來傳送。 在另-實施例中,電磁能量爲微波輻射,其爲較高頻率的非傳導性 加熱。用在微波加熱中的主要頻率爲奶和245_z。微波加教的辩比 :般非傳導性加熱的頻率高10 S觸倍,雖然微波頻率的損耗係數通常 較高,但若損耗絲若歡的話會產生_概的伏特需求。 /微波輻射可滲透祕導性材料且均勻地被吸收,藉以_致地產生熱 能:微波能量亦可被珊性地吸收,提供_種自我關被異㈣料損耗之 to量的方法,讓過熱情況減低。這些結合的影響允許微波加熱能較快速, 讓周圍材料比較不會被加熱,有較低的熱延遲,且因此能夠良好地控制。 應瞭解到連結纖維或其他合適的連結材料除了藉由非傳導加熱來活 化外’亦可If著對减紅外線加熱或其他無熱活化,只要連結纖維在連結 纖維活化形成吸祕轉中㈣纖維連結之前,與吸收性賴(1G1)結合即 可’然後再活化形成此内纖維連結,藉以產生穩定性吸收結樹101)。 E:\PATENT\PK-001 08\083 l\pk-00! -0831 -1 doc2003/6/l 3 理想上,連結纖維的纖維長度至少爲0 061mm。或者,連結纖維的 長度至!/爲3mm,或至少6mm。在進一步具特色實施例中,連結纖維的 長度爲30mm或更多。或者,連結纖維的長度可至25mm,或至。 更進一邵,吸收結構(1〇1)可包括一長度接近吸收結構之其中一尺寸(如長 度或寬度)的連結纖維。-旦纖維活化,較長的連結纖維長度提供了較多數 量的内纖維連結點,而幫助改善吸收結構(1〇1)的完整性和可透性。 適用作爲吸收結構(1〇1)中之連接纖維的合成纖維包括由合成母體聚 合物(如聚烯烴,聚胺,聚乙酸酮,聚醚胺,聚胺基鉀酸酯,聚酯,聚(甲 基)丙烯酸酯金屬鹽,聚醚,聚(乙烯_乙婦基醋酸鹽)隨意和塊狀共聚物,聚 乙烯各聚乙烯乙二醇塊狀共聚物,聚丙烯氧化物各聚乙埽氧化物共聚物, 以及這些化合物的組合物)和任何此項技術中已知之合適的合成纖維。 在一實施例中,一容納能量添加劑在產生連結纖維期間可加入連結 纖維中,其中添加劑允許連結纖維能快速地達到融化溫度,而遠快於未加 添加劑的狀態。如此可讓吸收結構(1〇1)中内纖維的連結速度比不加添加劑 時還決。理想上,添加劑能夠在電磁能量頻率下(即〇 GHz至3〇〇 GHz 之間)快速地吸收能量,如不到一秒的時間,理想上少於四分之一秒,而大 邵份爲半秒。然而,應考慮到與能量吸收以及讓連結纖維和吸收纖維在3〇 秒内連結有關的吸收結構係屬於本發明的範園。連結纖維的融化將^艮據許 多因素而定’如發電能量,添加劑接受度,纖維丹尼,其通常介於1和20 之間’以及連結纖維之母體聚合物的組成。 容納能量添加劑可在製造纖維的母體聚合物化合時加入其中,或者 在纖維產生之後包覆連結纖維。讓添加劑與母體纖維化合的典型方法爲使 用一雙螺旋擠製機,讓它在擠出之前會合這些成分。一旦擠出,混合的聚 合物通常會製成小丸以方便儲存及輸送。 若連結纖維爲一雙成分纖維,容納能量添加劑可被加入此二纖維成 分中或只加入其中一者。容納能量添加劑亦可加到一或更多雙成分纖維的 成分中,理想上爲連續狀,且間歇地散布至纖維的整個長度及橫斷面。若 使用的添加劑與它要加入其中的母體聚合物不相容,可添加一“相容劑” 來提高混合效果。此類相容劑在此項技術中爲已知 ,例子可在Gessner所An exemplary absorbent material is FAVOR® SXM 880, which is available from Stockhausen, Inc. (Greensboro, North Carolina, USA). Another exemplary superabsorbent material is available from Dow Chemical Company (Midland, Michigan, USA) under the name DRYTECTI® 2035. One suitable fiber superabsorbent material is available from camelot Technologies, Ltd. (located in High River, Alberta, Canada) under the trade name FroERDRI® 1241. Another suitable superabsorbent material is available from chemtall Inc. (RICEBORO, GA) under the brand name FLOSORB 60 LADY® and also LADYSORB E: \ PATENT \ PK-00I 08 \ 083l \ pk-001-0831- l.doc2003 / 6/13 γη 564172 60® 〇, lian, 纟 _dimensional_ are activated, such as reducing secretion scales, shouting absorption structure, / 'inner, minus, link. The inner fiber connection used herein may be interposed between the interlocking fiber and the absorbent fiber, and the superabsorbent material, and / or between the interlinked fibers. In one embodiment, the connecting fibers are bi-component or multi-component connecting fibers. As used herein, < Even heavy fiber refers to the extrusion of two (i.e., two-component) or individual extruder, but combined in a single ~, mosquito multi-polymer polymer into a shouting dimension. The polymer is generally stably anchored in individual regions across the cross-section of the multicomponent fiber and continuously extends along at least M of the fiber '. It is more desirable to extend along the entire fiber length. The structure of the multi-component fiber can be completely paste, and its towel-polymer system is surrounded by the other; side-by-side arrangement; pie-like arrangement, 'island-like' arrangement, or other suitable arrangement. Bi-component fibers are disclosed in Kanek0 et al. Persons = US Patent No. 51_20, ^-et al. US Patent No. 4,795,668, edited by Ru et al. US Patent No. 554_, and Dou et al. US Patent No. 5,336,552. Bicomponent fibers are also disclosed in Pike No .. No., published by et al., And the recurrence of fibers can be generated by the difference in the expansion and contraction rates of two (or more) polymers. Here, the use of multiple components to connect fibers refers to the connection of fiber components. At least one of them has a -melting temperature 'I! The melting temperature is less than the melting temperature of at least one of the other connecting fiber components. For example, the connecting fiber may be a bicomponent fiber having a sheath-core arrangement in which the sheath component The melting temperature is lower than the temperature of the floating boots.-Once this connecting fiber is heated, the components with a lower melting temperature can melt and bond with nearby absorbent fibers, superabsorbent materials or other connecting fibers. 'And other components often change the state of melting, retaining the integrity of the linking fibers. In other embodiments, the linking fibers may be monofilament or homofilament fibers, bicomponent fibers, etc., and mixtures of these fibers. Linking fibers Ideally composed of a material, or a material that can be easily heated when exposed to excitation energy. In particular, hiding fibers ideally can be exposed to electromagnetic energy. :: But before being affected by non-conductive fibers Consumption is melted into the inner fiber connection in the absorbent structure. Non-conductive heating is a term used to generate electricity in non-conductive materials. This is caused by high E: \ PATENT \ PK-00 丨 08 \ 083l \ pk * 001-083l-l doc2003 / 6/13 18 564172 Loss that occurs when the electric field is alternated in frequency. For example, the electric field frequency is ideally 300 GHz (billion cycles. This method is non-conductive Heating is very fast. This 2 hot hunter puts a non-conductive material into an effective touch-capacitor with two electrodes applied with high voltage, which has a load as a non-conductive function. Although the phase 1 container does not Will young, but actually it will happen, The source of freshness in the form of axonal axis in high resolution. The wind is used for non-conductive heating at a desired energy and the heating target is applied to the electrode. Actual «値 is 2_ to 5_ volts per target thickness. Energy comes from an electronic vibrator capable of generating the desired extremely high frequency. The basic requirement of non-conductive heating is the need to establish a high-fresh alternating electric field on the object or material to be heated.-Once established The electric field, the second demand _ advise. The non-conducting secret properties of hot-marked materials.-The non-material loss of special materials occurs because of the electronic polarization of the material itself 'and can be transmitted by the rotation of the dipole molecules and ions [ The higher the non-conducting loss of the material, the more high-frequency energy it can hold. In the embodiment, the electromagnetic energy is radio frequency or processing, which occurs at 72MHZ, and the-part of the entire energy is conducted by ions. The energy is transferred to the molecules in the working part for heating, while the rest of the energy is transferred in the form of a dipole molecule rotation. In another embodiment, the electromagnetic energy is microwave radiation, which is non-conductive heating at a higher frequency. The main frequencies used in microwave heating are milk and 245_z. Microwave plus teaching is better than: The frequency of non-conductive heating is 10 S times higher. Although the loss coefficient of microwave frequency is usually higher, if the loss is very high, it will generate an approximate volt demand. / Microwave radiation can penetrate the conductive material and be absorbed uniformly, so as to generate thermal energy: Microwave energy can also be absorbed succinctly, providing _ a way of self-concerning the amount of loss caused by foreign materials, allowing overheating The situation is reduced. These combined effects allow microwave heating to be faster, so that surrounding materials are less likely to be heated, have a lower thermal delay, and are therefore well controlled. It should be understood that in addition to the activation of non-conductive heating by connecting fibers or other suitable connecting materials, it can also be activated by infrared-reduction heating or other non-heating, as long as the connecting fibers are activated by the connecting fibers to form a mystic transition. Before, it can be combined with the absorbent Lai (1G1) ', and then activated to form this inner fiber connection, thereby generating a stable absorption knot tree 101). E: \ PATENT \ PK-001 08 \ 083 l \ pk-00! -0831 -1 doc2003 / 6 / l 3 Ideally, the fiber length of the connecting fiber is at least 0 061mm. Or, connect the fiber to the length! / Is 3mm, or at least 6mm. In a further characteristic embodiment, the length of the bonding fibers is 30 mm or more. Alternatively, the length of the connecting fibers may be up to 25 mm, or up to. Furthermore, the absorbent structure (101) may include a connecting fiber having a length close to one of the dimensions (e.g., length or width) of the absorbent structure. -Denier fiber activation. Longer interlocking fiber lengths provide a greater number of interfiber junctions, which helps improve the integrity and permeability of the absorbent structure (101). Synthetic fibers suitable for use as connecting fibers in an absorbent structure (101) include synthetic precursor polymers such as polyolefins, polyamines, polyacetones, polyetheramines, polypotassium potassium esters, polyesters, poly ( Metal meth) acrylates, polyethers, poly (ethylene_ethynyl acetate) random and block copolymers, polyethylene and polyethylene glycol block copolymers, polypropylene oxides and polyethylene oxides Copolymers, and combinations of these compounds) and any suitable synthetic fibers known in the art. In one embodiment, an energy-containing additive may be added to the linking fibers during the generation of the linking fibers, wherein the additives allow the linking fibers to reach the melting temperature quickly, much faster than when no additives are added. In this way, the connection speed of the internal fibers in the absorbent structure (101) is more important than when no additives are added. Ideally, the additives can absorb energy quickly at the frequency of electromagnetic energy (that is, between 0GHz and 300GHz), such as less than one second, ideally less than a quarter of a second, and Da Shaofen is Half a second. However, it should be considered that the absorption structure related to energy absorption and the connection fiber and the absorption fiber are connected within 30 seconds belong to the field of the invention. The melting of the linking fibers will depend on a number of factors, such as energy generation, additive acceptance, fiber denier, which is usually between 1 and 20, and the composition of the parent polymer of the linking fibers. The energy-containing additives can be added during the compounding of the parent polymer from which the fibers are made, or they can be coated to join the fibers after they have been produced. A typical method of combining the additive with the parent fiber is to use a twin screw extruder so that it will combine these ingredients before extrusion. Once extruded, the mixed polymer is usually pelletized for easy storage and transportation. If the connecting fiber is a bicomponent fiber, the energy-containing additive can be added to the two fiber components or only one of them can be added. Energy-containing additives can also be added to the components of one or more bicomponent fibers, ideally continuous, and intermittently spread over the entire length and cross-section of the fiber. If the additive used is not compatible with the parent polymer to which it is added, a "compatibilizer" can be added to improve the mixing effect. Such compatibilizers are known in the art and examples can be found in Gessner

E:\PATENT\PK-001 08\083 l\pk-〇〇 1 -0831 -1 .doc2003/6/l 3 2Q 564172 發表的美國專利第M08827號中發現。 容納能量添加劑可被各種特定光譜的能量所接受。就如同—個黑色 物體暴露在太陽能中時,會比白色的相同物體吸收更多能量且變得較溫 暖’容納能量添加劑在其特定波長下,將吸收能量。 成功的容納能量添加劑應具有一非傳導損耗係數,如前所述,此因 子應較咼。用在本發明中的容納能量添加劑之非傳導損耗係數在即或微 波頻率中一般介於0·5至15之間,較具體來説爲5至15之間。應注意到 非傳導損耗係數爲一無單位値。理想上,纖維的非傳導損耗介於〇1至1 之間,較具體爲0.3至0.7之間。 例如,容納能量添加劑可爲炭黑,磁鐵礦,碳化矽,氣化約,結石, I土,氧化鎂以及一氧化欽。容納能量添加劑的重量含量比例可介於2至 40%之間,較具體爲5至15%之間。連結纖維可具縐褶,擴張性以及/或彈 性。 / 與此類容納能量添加劑結合的合成纖維在2〇〇1年12月20日所申請 的美國專利申请案號10/034079,標題“穩定性吸收結構的標的連結纖維” (Targeted Bonding Fibers for Stabilized Absorbent Structures)中有更多描 述,其全部内容於此併入參考之。與具有容納能量添加劑之連結纖維結合 的吸收結構被説明於2001年12月20日所申請的美國專利申請案號 10/0310,標題“標的連結穩定性吸收結構,,(Targeted 〇N-Line Absorbent Structures)。除了具有容納能量添加劑的連結纖維外,還有另一 選擇,連結纖維(或多重成分之連結纖維的至少一成分)可具有一較低融化 溫度,如低於2〇〇t!,較理想爲低於1%¾,再理想爲低於11〇亡,更理想 爲少於90C,且取理想爲少於80C。在此例子中,吸收結構(1〇1)的吸收 性纖維和超吸收性材料可作縫量來源而間接來傳送能量,㈣化低融化 溫度的連結纖維。因此,吸收性纖維做爲一種容納能量材料,且被激發來 融化連結纖維中相鄰之低融化溫度聚合物,以與吸收纖維,超吸收材料或 彼此連結。此融化將相:據許多因素而定,如產生器能量,濕氣含量,特定 熱能,吸收結構(101)的密度,纖維丹尼(其通常介於丨至20之間),以及連 結纖維之低融化溫度聚合物的濃度和組成狀態。 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 .doc2003/6/l 3 21 564172 低融化溫度連結,峰理想上具有—錄定熱能錢許快速加妖及冷 卻吸收結構(101)。低特定熱能在熱循軸間很有用,因爲連結纖_祕 之前所吸收的熱量較低。隨後,低特定熱能在吸收結構⑽)冷卻期間亦有 用處’运是因爲熱量從連結纖維材料中被移除,使得連結纖維固化及穩定 化。連結纖維的合適特定熱能範圍爲〇 i至〇 6卡路里/克。 〜 理想上’連結纖維亦具有一高熱傳導性以快速地讓熱能通過其中。 熱傳導性與連結麟概的密度和熱容量/特定熱容量成正比。仙具有較 高密度的纖維來達聰高的熱傳導性是有益的。例如,連結纖維理想上的 密度超過0.94公克/立方公分(g/cc)。這對於在連結纖維活化期間加速加熱 和冷卻循環是有用的,以穩定吸收結構(而)。連結纖維的熱傳導性大於〇 ( 焦耳/秒-莫耳-K是較佳的。 具有低融化給的材料亦對於作爲連結纖維也是理想的。低融化給減 少了此量g ’而讓連結纖維在其加熱期間從_、轉變成融化狀態,再於 隨後的冷卻細從融化雜變回哪。例如,連賴_融錄理想上少 於100焦耳/公1,較具體地説少於75焦耳/克,且更具體説爲少於6〇焦 耳/克。 連結纖維理想上在活化後具有一低融化黏度,即,一旦纖維從其固 怨變成大致上融條__。如此可讓連結麟概流到連結纖維和吸 收纖維’超吸收材料及/或其他連結纖維之間的會合點,以形成穩定的内纖 維連結。例如’理想上連結纖維的融化黏度少於100000厘泊,較具體爲 少於20000厘泊,且最具體爲少於1〇〇〇〇厘泊。 連結纖維理想上亦具有適當的表面能量,而能被由吸收結構(1〇1)所 吸收的液體濕化。此可祕麟在所有應財都需要,然而,若連結纖維 本負上是不可濕的,可著熟於此項技術者所知的各種表面活性劑來完成 可濕性。 具有低融化溫度的合適連結纖維可由聚乙烯聚乙烯基g (pE4> vs) 塊狀或ik思共聚物’聚乙烯-聚乙烯氧化物(PE-pE〇)塊狀/接合共聚物,聚 ^烯-聚乙烯氧化物(PP-PE0)塊狀/接合共聚物,聚酯,聚乙酸酮,聚胺, 聚丙埽酸酉旨’聚胺基卸酸醋(醋或以醋爲基礎)。融化點可藉著調整VA或 ΕΛΡΑΤΕΝΊΛΡΚ-001 08\0831 \pk-001 -0831 -1 ,doc2003/6/13 22 564172 PEO的含量(因爲這些聚合物具有VA和pE〇)或結構來調整。連結纖維材 料可藉著以一雙擠製機,Sigma攪拌機或其他混合設備來混合製造,然後 以傳統非織造程序如熔喷和紡黏來製成纖維。 例如合併此類低融化溫度連合纖維的吸收結構描述於年月 20曰申請的美國專利申請序號iO/OMOU,標題“具有低融化纖維的吸收 結構 ’’(Absorbent Structures Having Low Melting Fibers),其全部内容於此 併入參考之。 其他聚合物和增感劑亦可(或替換地)與容納能量添加劑一起使用於 製造連結纖維中。沿著聚合鏈之特别選擇及/或放置的基團可影響聚合物的 非傳導損耗係數,並提高聚合物對於電磁能量的反應性。這些包括由混 合,塊狀,接合,爲亦共聚物組成的聚合複合物,離子聚合物和共聚物以 及金屬鹽。理想上,沿著聚合鏈所存在的一或更多基團造成了下列現象: (1)增加了聚合物的雙極力矩;(2)增加了聚合物分子結構的未平衡電子價。 合適的基團包括(但不限制於此)乙醛,酯,羧酸,磺胺以及硫氰化物基團。 選擇的基團可共價地鍵結或以離子連接至聚合鏈上。如上所述,含 有具高雙極力矩之官能基的基團理想上是沿著聚合鏈的。合適的基團包括 (但不限制於此)尿素,石風,胺,硝酸,亞硝酸鹽,異氰酸鹽,醇,乙二醇 和酮基團。其他合適的基團包括含有離子基的基團,其包括(但不限制於此) 鈉,鋅和钟離子。 例如,硝酸基團可與聚合鏈中的芳香族羥基連接。應注意到硝酸基 團可連接在芳香族義基的間或對的位置。進一步地,應注意到其他基團可 連接在硝酸基團中之芳香羥基團的間或對的位置上。合適的基群包括(但不 限制於此)亞硝酸鹽基團。除了這些改質修正外,可以把其他單體併入聚合 物中而進—步提高最紐合物的反應性。例如,含有尿纽/或胺基團的單 體可併入聚合物中。 合適的基團包括乙醛,指,羧酸石風胺和硫氰化物基群。然而,其他 具有或能提高分子結構之不平衡電子價的機湍亦可使用;或者具有離子或 傳導基群(如!内,鋅和鉀離子)的基團也可以。其他離子或傳導基群亦可被 使用。 E:\PATENT\PK-00] 08\0831\pk-00I-0831.|.doc2003/6/13 23 564172 特定的組合包括低密度PE/聚乙烯-聚乙烯基醋酸鹽塊狀共聚物, LDPE/聚乙烯乙二醇,PE/聚丙烯酸酯,聚乙烯乙烯基醋酸鹽共聚物,聚 酯,聚氦基鉀酸酯,聚丙烯酸酯,聚乙烯乙二醇(PEG),聚丙埽醯胺(PAA), 聚乙烯亞胺(PEEM),聚乙烯基醋酸鹽(PVAC),聚乙烯基醇(PVA),聚甲醯 酸-鈉鹽(PMA-Na),聚醯酸鈉鹽(PA-Na),以及聚(苯乙稀石風酸-共-甲基 醯酸)鈉鹽(P(SS-co-MA)-Na),和對苯二甲酸的聚合物,以及1,4 丁二醇, 和聚丁烯琥珀酸鹽共聚物。其他材料包括對苯二甲酸聚合物,己二酸和i,4 丁二醇,其是由BASF公司所販售,商品名成爲ECOFLEX®,或者Eastman Chemical Co·也有在賣,商品名稱爲Eastar BioTM共聚酯。上述聚合物的 混合及接合共聚物亦合適。 本發明的吸收結構(101)理想上爲單一構造。於此使用之吸收結構 (101)的單一構造是指吸收結構是一種單一非織造織物或含有多重吸收纖 維,連結纖維或超吸收材料的混合物層製品。在第一至第四圖的圖解實施 例中,單一吸收結構(101)大體包含了尿布(21)的整個吸收體(53)(即吸收結 構的尺寸大致上界定了吸收體的尺寸)。然而,考慮到吸收體(53)可包含一 層以上,其中這些層的至少一者爲本發明的吸收結構(1〇1),且只要吸收結 構本身是單一構造便在本發明的範圍之内。 例如’在一實施例中,吸收結構(101)是藉著先成形或收集吸收性纖 維,超吸收性材料和連結纖維,讓他們在連結纖維活化之前(即吸收結構中 的内纖維連結之前)形成具有理想形狀,輪廓及/或材料分佈的單一構造, 以形成一非織造,大致上預先穩定的吸收結構。隨後,連結纖維被活化而 形成吸收性結構中的内纖維連結,藉以穩定此吸收性結構。 或者’也可應用本質上親水的薄裹片(未顯示)來維持吸收結構(101) 或吸收體(53)的完整性。薄裹片通常被放在吸收結構或吸收體上而至少蓋 住此二者的兩主要表面,且薄裹片事由吸收性纖維材料(如起縐塡塞物)或 问濕強度薄片所組成。薄裹片亦可用來提供一毛細層,其讓液體快速地分 佈到吸收體(53)中的吸收纖維内。吸收體一側的裹片材料可與纖維團相反 側上的裹片連結以有效地包住吸收體。 在一實施例中,預先穩定之吸收結構(101)(即在連結纖維活化之前) ΕΛΡΑΤΕΝΤΛΡΚ-001 〇8\083npk 〇〇1〇83M d〇c2〇〇細3 % 564172 的材料組成可爲0·1至60%重量比例的連結纖維,〇至80%重量比例的超 吸收材料,以及5至98%重量比例的吸收性纖維。較具體的實施例可具有 2至10%重量比例的連結纖維,3〇至7〇%重量比例的超吸收材料和3〇至 70%重量比例的吸收性纖維。在其他實施例中,預先穩定的吸收性結構可 具有〇·1至5%重量比例的連結纖維。 在另一實施例中,預先穩定的吸收結構(101)可包括一定量的連結纖 、’隹,其至少爲吸收性結構總重量的01%。或者,連結纖維的量至少爲, 再或者,至少3%。在其他方面,連結纖維的最大含量可爲3〇%重量比例, 或更多。或者,連結纖維的量可至20%,再或者可至5%重量比例。 吸收纖維,連結纖維和超吸收材料理想上是分佈在吸收性結構中, 大致通過吸收性結構的整個寬度,且沿其整個長度及厚度。然而,吸收結 構(101)中吸收性纖維,連結纖維及/或超吸收材料的濃度可以是不均勻地 1)通過吸收結構的寬度,ii)沿著吸收結構的長度,及/或出)沿著吸收性結構 的厚度或Z方向(127)。例如,較多量濃度的吸收纖維,連結纖維及/或超吸 收材料可置於吸收結構的不同組織層(即z方向)或不同區域(即沿著長度或 通過寬度)中。 亦考慮到吸收性結構(101)的一或更多組織層或區域可以不具連結纖 維及/或超吸收材料,只要吸收性結構爲一體構造且在結構的至少一部份中 含有連結纖維即可。進-步考慮到由不同材料所组成的連結纖維可以置於 吸收結構(101)的不同組織層或區域中,卻不偏離本發明的範 、 預先穩定的吸收材料(101)的平均基重爲2500(^/年方公尺(gsm), 較理想爲50至2000gsm之間,更理想爲1〇〇至15⑻gsm之間。沿著預先 麵定之吸收結構(101)的寬度或長度亦可具有一不均勻的基重,其可具有一 或較高的基重II域,以及-或較低的基重區域。在至少_高基重區域中, 吸收結構(101)的至少-特定部份可具有一組成基重,其至少爲·gsm。 或者,高基重區域可具t 750gSm的基重,再或者可具有至少_gsm的基 重。在其他方面,吸收結構(101)的高基重區域可具有25〇〇gms或更多的組 成,重。或者,高基重區域的基重可少於或等於2_gsm,較具體爲少於 或寺於1500gsm。 Ε.\ΡΑΤΕΝΤ\ΡΚ-001 08\083 l\pk-001-0831-1 doc2003/6/13 25 564172 此外’在至少-低基重區域中,預先穩定的吸收性結構(仙)可且有 一値至少5〇gsm的組成基重。或者,低基重區域的基重至少爲娜㈣, 再或者至少爲15GgSm。在另-可替換的構造中,吸收性結細丨)的低基 重區域之組絲Μ彻卿錢高。或者,絲重區域絲重最高至 600gsm,再或者最高至5〇〇gSni。 在本發明的另一方面,成形於連結纖維活化之前的吸收性結構(101) 可具有-$、度’其在1.38KPa(G.2psi)的限制壓力下所測得的値至少爲 o.oig/cc。或者,此密度可至少爲0_02g/cc,再或者至少爲〇 〇3g/cc。在立 他方面’此密度可直至〇.12g/cc的最大値或更多。或者,此密度可直至 0.11g/CC,再或者直至O.i g/cc。在一實施例中,整個預先穩定的吸收性結 構大致上是均⑽。在另—實酬巾,紐在通過吸鎌結構的寬度上以 及/或沿著吸收性結構的長度上是不均句的。 口本案所使用的“不均勻,,是關於吸收結構的一種特定性質或特色, 是用來表示此性値或特色在吸收結構中是不_的,或者依_種預定的不 均勻性而變化,即-種預定的不均勻性,其大肢規製造的不均句性以及 製造吸收性結構的過程中必會產生的容忍變數。不肖勻性可爲順緩坡度或 P皆梯坡度_式來表示,如同濃度,基重及/或密度在吸收結構中從一组織 層或區域突舰改變至層或_的形式,且可在吸收性結構中 重複發生,或被限制在吸收結構的特定區域中。 預先穩定的吸收結構(l〇W可具有一厚度,其沿著吸收結構的長度 和/或在通過吸收結構寬度的方向上是不均句的。此厚度爲吸收結構之主要 表面i間的距離,係依吸收結構2方向上的__其主要表面上的垂値距 離來決足。厚度的變化可爲漸進或坡度變化,或階梯狀變化,藉以讓厚度 倏地攸吸收結構的一部份變化到相鄰部份。 所以,吸收結構(101)的一或更多部份可具有較少的厚度,而吸收結 構的其他部份可具有較高的厚度。例如,在圖示的實施例中,形成尿布⑼ 吸收體(53)的吸收結構(101)部份⑽χ第二和四圖)大體上比吸收結構的其 他邵份還厚,且大致與尿布的前區(Μ)賴,讓標的_的吸收容量增加。 吸收結構(101)之較厚部份(1〇3)的縱向延伸長度少於吸收結構的全部長 ΕΛΡΑΤΕΝΉΡΚ-001 〇8\〇831 \pk-〇〇 U083 Μ d〇c2003/6/13 26 度’且與結構的縱向末端縱向地向内相隔_段距離E: \ PATENT \ PK-001 08 \ 083 l \ pk-〇〇 1 -0831 -1 .doc2003 / 6 / l 3 2Q 564172 found in US Patent No. M08827. Containing energy additives can be accepted by a variety of specific spectrum of energy. Just like a black object, when exposed to solar energy, absorbs more energy and becomes warmer than the same white object. The energy additive will absorb energy at its specific wavelength. Successful energy containment additives should have a non-conducting loss coefficient, as previously mentioned, this factor should be relatively high. The non-conduction loss coefficient of the energy-containing additive used in the present invention is generally between 0.5 and 15 in the microwave frequency, and more specifically between 5 and 15. It should be noted that the non-conduction loss coefficient is unitless. Ideally, the non-conductive loss of the fiber is between 0 and 1 and more specifically between 0.3 and 0.7. For example, the energy-containing additives may be carbon black, magnetite, silicon carbide, gasification, stones, I clay, magnesium oxide, and nitric oxide. The weight content of the energy additive can be between 2 and 40%, more specifically between 5 and 15%. The connecting fibers may be creped, expandable and / or elastic. / Synthetic fibers combined with this type of energy-accommodating additive, U.S. Patent Application No. 10/034079, filed December 20, 2001, entitled "Targeted Bonding Fibers for Stabilized" Absorbent Structures) is described in more detail, the entire contents of which are incorporated herein by reference. An absorbent structure combined with an attachment fiber having energy-containing additives is described in U.S. Patent Application No. 10/0310, filed on December 20, 2001, entitled "Target Linked Stability Absorbent Structure," (Targeted ON-Line Absorbent, Structures). In addition to having linking fibers that contain energy additives, there is another option. Linking fibers (or at least one component of a multi-component linking fiber) may have a lower melting temperature, such as less than 2000t !, It is more preferably less than 1%, more preferably less than 110%, more preferably less than 90C, and more preferably less than 80C. In this example, the absorbent fibers of the absorbent structure (101) and The superabsorbent material can be used as a source of seam volume to transfer energy indirectly and to melt the linking fibers with low melting temperature. Therefore, the absorbent fiber is used as an energy-containing material and is excited to melt adjacent low melting temperatures in the linking fiber. Polymer to bond with absorbent fibers, superabsorbent materials or each other. This melting will phase: depending on many factors, such as generator energy, moisture content, specific thermal energy, density of the absorbent structure (101) , Fiber denier (usually between 丨 and 20), and the concentration and composition of the low melting temperature polymer that connects the fibers. E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831- 1 .doc2003 / 6 / l 3 21 564172 Low melting temperature connection, the peak ideally has-recorded heat energy to quickly add demon and cooling absorption structure (101). Low specific heat energy is very useful between the thermal cycler, because the connection fiber _ The previously absorbed heat is low. Later, low specific heat energy is also useful during the cooling of the absorbing structure ⑽) because the heat is removed from the connecting fiber material, which makes the connecting fiber solidify and stabilize. A suitable specific thermal energy range is 〇i to 〇6 calories per gram. ~ Ideally, the 'linking fiber' also has a high thermal conductivity to allow heat to pass through it quickly. The thermal conductivity is directly proportional to the density and specific heat capacity of the linking fiber. Sin has a higher density of fibers to achieve high thermal conductivity. For example, the linking fiber ideally has a density in excess of 0.94 g / cm3 (g / cc). This is useful for accelerating heating during activation of the linking fiber. Cooling cycles are useful to stabilize the absorbent structure (and). The thermal conductivity of the linking fibers is greater than 0 (Joules / second-Moore-K is preferred. Materials with low melting feed are also ideal for linking fibers. Low melting reduces this amount g 'and allows the connecting fiber to change from _, to melted state during its heating, and then change from melting to melting on subsequent cooling fines. For example, Lian _ fused recording is ideally less than 100 Joules / male 1, more specifically less than 75 joules / gram, and more specifically less than 60 joules / gram. The bonding fiber ideally has a low melting viscosity after activation, that is, once the fiber has settled from it. It becomes roughly melted __. In this way, the linking fiber can flow to the meeting point between the linking fiber and the absorbent fiber ' superabsorbent material and / or other linking fibers to form a stable internal fiber link. For example, 'the melting viscosity of the connecting fibers is ideally less than 100,000 centipoise, more specifically less than 20,000 centipoise, and most specifically less than 10,000 centipoise. The connecting fiber ideally also has a proper surface energy, and can be wetted by the liquid absorbed by the absorption structure (101). This mirabilis is needed for all financial matters. However, if the bonding fiber is not wettable by nature, it can be wetted by using various surfactants known to those skilled in the art. Suitable bonding fibers with a low melting temperature can be made from polyethylene polyethylene g (pE4> vs) block or ik copolymer 'polyethylene-polyethylene oxide (PE-pE〇) block / junction copolymer, poly ^ Ethylene-polyethylene oxide (PP-PE0) block / joint copolymer, polyester, polyacetate, polyamine, polypropionate, 'polyamino acid vinegar (vinegar or vinegar based). The melting point can be adjusted by adjusting VA or ΕΛΡΑΤΕΝΊΛΡΚ-001 08 \ 0831 \ pk-001 -0831 -1, doc2003 / 6/13 22 564172 PEO (because these polymers have VA and pE0) or structure. Bonding fiber materials can be made by mixing them in a twin extruder, Sigma mixer or other mixing equipment, and then using conventional nonwoven processes such as meltblown and spunbond to make the fibers. For example, the absorption structure incorporating such low melting temperature associative fibers is described in U.S. Patent Application Serial No. iO / OMOU filed on January 20, entitled "Absorbent Structures Having Low Melting Fibers", all of which The contents are incorporated herein by reference. Other polymers and sensitizers can also (or alternatively) be used in the manufacture of connecting fibers with energy-containing additives. Special selection and / or placement of groups along the polymer chain can affect The non-conductivity loss coefficient of polymers and increase the polymer's reactivity to electromagnetic energy. These include polymer composites consisting of mixed, bulk, bonded, copolymers, ionic polymers and copolymers, and metal salts. Ideal In the above, one or more groups existing along the polymer chain cause the following phenomena: (1) increase the bipolar moment of the polymer; (2) increase the unbalanced electron valence of the molecular structure of the polymer. The groups include, but are not limited to, acetaldehyde, ester, carboxylic acid, sulfonamide, and thiocyanide groups. The selected group may be covalently bonded or ionic to the polymer On-chain. As mentioned above, groups containing functional groups with high bipolar moment are ideally along the polymeric chain. Suitable groups include, but are not limited to, urea, stone wind, amines, nitric acid, Nitrate, isocyanate, alcohol, ethylene glycol, and ketone groups. Other suitable groups include ionic groups, including (but not limited to) sodium, zinc, and bell ions. For example, nitrate The group may be connected to the aromatic hydroxyl group in the polymerization chain. It should be noted that the nitric acid group may be connected between the aromatic sense groups or the position of the pair. Further, it should be noted that other groups may be connected to the aromatic hydroxyl group in the nitric acid group. In the position of the group or pair. Suitable groups include (but are not limited to) the nitrite group. In addition to these modification modifications, other monomers can be incorporated into the polymer to further improve- The reactivity of the button compounds. For example, monomers containing urethane and / or amine groups can be incorporated into the polymer. Suitable groups include acetaldehyde, which refers to carboxylate and thiocyanate groups. However , Other machines with or capable of increasing the imbalanced electron price of the molecular structure Can also be used; or groups with ionic or conductive groups (such as !, zinc and potassium ions) can also be used. Other ionic or conductive groups can also be used. E: \ PATENT \ PK-00] 08 \ 0831 \ pk-00I-0831. | .doc2003 / 6/13 23 564172 Specific combinations include low density PE / polyethylene-polyvinyl acetate block copolymer, LDPE / polyethylene glycol, PE / polyacrylate , Polyethylene vinyl acetate copolymer, polyester, polyhelium potassium ester, polyacrylate, polyethylene glycol (PEG), polypropylene amine (PAA), polyethyleneimine (PEEM), polymer Vinyl acetate (PVAC), polyvinyl alcohol (PVA), polyformic acid-sodium salt (PMA-Na), polyacid sodium salt (PA-Na), and poly (styrene vinyl wind acid) Co-methylacetic acid) sodium salt (P (SS-co-MA) -Na), and polymers of terephthalic acid, as well as 1,4-butanediol, and polybutene succinate copolymers. Other materials include terephthalic acid polymer, adipic acid, and i, 4-butanediol, which are sold by BASF under the trade name ECOFLEX®, or Eastman Chemical Co. are also sold under the trade name Eastar BioTM Copolyester. Mixing and joining copolymers of the above polymers are also suitable. The absorbent structure (101) of the present invention is ideally a single structure. The single structure of the absorbent structure (101) used herein means that the absorbent structure is a single non-woven fabric or a mixed layer product containing multiple absorbent fibers, connecting fibers or superabsorbent materials. In the illustrated embodiments of the first to fourth figures, the single absorbent structure (101) generally includes the entire absorbent body (53) of the diaper (21) (i.e., the size of the absorbent structure substantially defines the size of the absorbent body). However, it is considered that the absorbent body (53) may include more than one layer, at least one of which is the absorbent structure (101) of the present invention, and it is within the scope of the present invention as long as the absorbent structure itself is a single structure. For example, 'in one embodiment, the absorbent structure (101) is formed by first forming or collecting absorbent fibers, superabsorbent materials, and connecting fibers, so that they are activated before the connecting fibers (that is, before the inner fibers in the absorbent structure are connected). Form a single structure with a desired shape, profile, and / or material distribution to form a non-woven, substantially pre-stable, absorbent structure. Subsequently, the linking fibers are activated to form inner fiber links in the absorbent structure, thereby stabilizing the absorbent structure. Alternatively, a thin, essentially hydrophilic wrap (not shown) may be used to maintain the integrity of the absorbent structure (101) or absorbent body (53). Thin wraps are usually placed on an absorbent structure or absorbent body to cover at least the two major surfaces of the two, and the thin wrap is composed of an absorbent fibrous material (e.g., creping) or a wet strength sheet. Thin wraps can also be used to provide a capillary layer which allows the liquid to be quickly distributed into the absorbent fibers in the absorbent body (53). The wrapper material on one side of the absorbent body can be joined to the wrapper on the opposite side of the fiber mass to effectively wrap the absorbent body. In one embodiment, the pre-stabilized absorption structure (101) (that is, before the activation of the linking fibers) ΕΛΡΑΤΕΝΤΛΡΚ-001 〇8 \ 083npk 〇〇1〇83M d〇c2〇〇 Fine 3% 564172 The material composition may be 0 ·· 1 to 60% by weight of connecting fibers, 0 to 80% by weight of superabsorbent material, and 5 to 98% by weight of absorbent fibers. More specific embodiments may have 2 to 10% by weight of bound fibers, 30 to 70% by weight of superabsorbent material, and 30 to 70% by weight of absorbent fibers. In other embodiments, the pre-stabilized absorbent structure may have connecting fibers in a proportion of from 0.1 to 5% by weight. In another embodiment, the pre-stabilized absorbent structure (101) may include a certain amount of linking fibers, '隹, which is at least 01% of the total weight of the absorbent structure. Alternatively, the amount of bonding fibers is at least, or alternatively, at least 3%. In other aspects, the maximum content of the linking fibers may be 30% by weight, or more. Alternatively, the amount of linking fibers may be up to 20%, or may be up to 5% by weight. Absorbent fibers, connecting fibers, and superabsorbent materials are ideally distributed in the absorbent structure, approximately across the entire width of the absorbent structure, and along its entire length and thickness. However, the concentration of the absorbent fibers, linking fibers and / or superabsorbent materials in the absorbent structure (101) may be non-uniform 1) through the width of the absorbent structure, ii) along the length of the absorbent structure, and / or out) along The thickness or Z direction of the absorbent structure (127). For example, higher concentrations of absorbent fibers, linking fibers, and / or superabsorbent materials can be placed in different tissue layers (i.e., the z-direction) or in different regions (i.e., along the length or across the width) of the absorbent structure. It is also considered that one or more tissue layers or regions of the absorbent structure (101) may be free of connecting fibers and / or superabsorbent materials, as long as the absorbent structure is an integral structure and contains connecting fibers in at least a part of the structure . It is further considered that the connecting fibers composed of different materials can be placed in different tissue layers or regions of the absorbent structure (101) without departing from the scope of the present invention. The average basis weight of the pre-stabilized absorbent material (101) is 2500 (^ / annual meter (gsm), more preferably between 50 and 2000 gsm, more preferably between 100 and 15 gsm. The width or length of the absorption structure (101) along the predetermined surface may also have a Non-uniform basis weight, which may have one or a higher basis weight II domain, and-or a lower basis weight region. In at least a high basis weight region, at least a specific portion of the absorbent structure (101) may be Has a composition basis weight, which is at least · gsm. Alternatively, the high basis weight region may have a basis weight of t 750 gSm, or may have a basis weight of at least _gsm. In other aspects, the high basis weight of the absorption structure (101) The area may have a composition of 250,000 gms or more and weigh. Alternatively, the basis weight of a high basis weight area may be less than or equal to 2_gsm, more specifically less than or equal to 1500gsm. Ε. \ ΡΑΤΕΝΤ \ ΡΚ-001 08 \ 083 l \ pk-001-0831-1 doc2003 / 6/13 25 564172 In addition, 'at least-low basis weight area, pre-stabilized The absorptive structure (sen) may have a composition basis weight of at least 50 gsm. Alternatively, the basis weight of the low basis weight region is at least Na, or at least 15 GgSm. In another-alternative structure, the absorption (Sexuality is fine) The low-basis weight region of the group is high and the money is high. Alternatively, the silk weight region may have a silk weight of up to 600 gsm, or up to 500 g Sni. In another aspect of the present invention, the absorbent structure (101) formed before the activation of the linking fiber may have-$, degree 'which is at least o measured at a limiting pressure of 1.38KPa (G.2psi). oig / cc. Alternatively, the density may be at least 0_02 g / cc, or at least 003 g / cc. On the other side, this density can reach a maximum of 0.12 g / cc or more. Alternatively, the density can be up to 0.11 g / CC, or even up to 0.1 g / cc. In one embodiment, the entire pre-stabilized absorbent structure is substantially homogeneous. On the other hand, towels are uneven in terms of the width of the absorbent structure and / or along the length of the absorbent structure. The "inhomogeneity" used in this case refers to a specific property or characteristic of the absorption structure, which is used to indicate that the property or characteristic is not in the absorption structure, or changes according to the predetermined non-uniformity. That is, a kind of predetermined non-uniformity, the non-uniformity of its large limbs and the tolerance variables that will be produced in the process of manufacturing the absorbent structure. The non-uniformity can be a gentle slope or a gradient of both steps. To indicate that, like concentration, basis weight and / or density in an absorbent structure changes from an organizational layer or region to a ship or layer, and can occur repeatedly in the absorbent structure, or be restricted to the In a specific area. The pre-stabilized absorbent structure (10W may have a thickness that is uneven along the length of the absorbent structure and / or in the direction across the width of the absorbent structure. This thickness is the main surface of the absorbent structure The distance between i is determined by the vertical distance on its main surface in the direction of the absorbing structure 2. The change in thickness can be a gradual or gradient change, or a step-like change, so that the thickness of the absorbing structure One Part to the adjacent part. Therefore, one or more parts of the absorbent structure (101) may have a smaller thickness, while other parts of the absorbent structure may have a higher thickness. For example, in the illustrated implementation In the example, the part of the absorbent structure (101) of the diaper ⑼ absorber (53) (Figures 2 and 4) is generally thicker than the other components of the absorbent structure, and is approximately the same as the front area (M) of the diaper. Let the absorption capacity of the target _ increase. The longitudinal extension of the thicker part (103) of the absorption structure (101) is less than the total length of the absorption structure ΕΛΡΑΤΕΝΉΡΚ-001 〇8 \ 〇831 \ pk-〇〇U083 Μ d 〇c2003 / 6/13 26 degrees' and separated longitudinally inward from the longitudinal ends of the structure by _ distance

此外,亦或是或者,預先穩J 構長度的不-致寬度。此妓是吸收結構側緣之間的轉,依=收^ 行的方向來決定。寬度變化可爲漸進或坡度變化,或階梯變二 表示,其中寬度從吸收結構的—部份突然地改變至—相鄰相鄰部 知。例如’吸收結_D可具有許多卿狀,包括細川形或τ形,且 理想上胯下區(27)比尿布⑺)的前或贿(25,37)f。如第—騎示,吸收體 (53)的形狀是由吸收結構(101)所界定,且通常是τ形,其中“τ”字上^ 橫槓大體對應於尿布⑼的前區(25)以改善使用效果,尤其 。 曰然而,應瞭解到,預先穩定的吸收結構⑽)可具有—大體上均^的 厚度以及/或-大體上均勻喊度,亦即,吸收結構_摩Q大致上是筆 直的且在吸收結構的長度方向上是彼此平行的關係。 吸收結構(101)是根據一種製造一吸收結構(其中當連結纖維在一預 先活化狀態時,吸收性纖維,超吸收材料和連結纖維被收綠—成形表面 上)的理想方法_成的。因此,此吸收結構_)成爲_在連結纖維活化 之前(即吸收結構内的内_連結發生之前)具有理騎狀和輪廓(如理想 長度’寬度及/或厚度)的單一結構。預先穩定之吸收結構(101)内的超吸收 材料和纖維的分佈亦可在其顧彡綱被控制,使基重及/或密度和材料的濃 度在連結纖維活化之前域上是獨勻的。吸收結構内的連結纖維和吸收 性纖維的方衛理向上是隨意地跟著預先穩定的吸收結構,包括在吸收結構 的縱向末端,側緣和主面。 σ 然後’連結纖維被活化而與吸收性纖維,超吸收性材料及或其他連 結纖維形成内纖維賴,糾!定吸收結構(1G1)。較具體地説,在預先穩定 (吸收結構(101)的-實施例中,其是暴露在高頻率電磁能量中(即微波輕 射,無線電頻率轄射等等),以融化連結纖維而與吸收纖維形朗纖維連 結’然後冷邻來固化連結纖維,肖以穩固連結纖維和和吸收纖、維之間 纖維連結。 ΕΛΡΑΤΕΝΊΛΡΚ-001 08\083 l\pk-001 -0831 -1 ,doc2003/6/13 27 564172 理想上,在連結纖維活化期間及活化之後,吸收結構是維持未成形 狀態。於此使用之連結纖維活化期間和活化之後的未成形是指連結纖維的 形狀和定位在吸收結構内並未被處理,具體地説就是當施壓於連結纖維而 連結纖維被加熱至一大致融化或活化狀態時,吸收結構的縱向末端,側緣 和主面是可改變的。例如,在典型塑造操作中,於連結纖維加熱期間或加 熱之後,吸收結構或吸收結構的至少一或兩主面係靠著或在一模具内來被 壓縮,或者模具本身被加熱以加熱連結纖維。此類塑造程序強迫吸收結構 再次定位成一大致不隨意的方位,且亦可在塑形或甚至在吸收結構的主要 表面上壓紋。因爲吸收結構(101)在連結纖維活化期間或之後是維持未成形 狀態,因此吸收結構内的纖維定位,包括其主面,侧緣和縱向末端,在連 結纖維活化期間及之後,大致上都維持隨意狀態以穩定吸收結構。 在吸收結構(101)穩定化之後,其大致上會與預先穩定的吸收結構具 有相同形狀,輪廓材料分佈以及其他特性。已穩定的吸收結構(1〇1)理想上 具有足夠的強度來支撐最高張力負荷,其値爲在吸收結構橫向寬度(γ軸) 方向上,每英吋至少100公克(g/inch)。或者,穩定的吸收結構(1〇1)強度可 至少爲200 g/mch,或者至少爲500 g/inch。在其他方面,吸收結構(i〇i) 的強度最大値可至10000 g/inch,或更多。或者,強度可至5〇〇〇 g/inch, 或者到2000 g/inch。在測定穩定性吸收結構(ιοί)的強度時,任何預先形 成,個别提供之增強構件不應該被一起測定。此類增強構件(未顯示)可藉 一棉麻織品,一連續單絲纖維,紗,彈性單絲,一組織,一織造織品,一 非織造織品,一彈性薄膜,一聚合薄膜,一增強基層等或它們的組合物來 提供。 穩定性吸收結構(101)可被建構使其具有足夠的強度來支撐最高張力 負%,其具體來説係大於連結纖維在活化之前,吸收結構所能支撐的最高 張力負荷。在一具體方面,吸收結構(101)可被建構使其具有足夠強度來支 撐一最高張力負荷,其値至少100%大於連結纖維在活化之前,吸收結構 所能支撐的最高張力負荷。或者,穩定性結構(1〇1)可支撐一至少爲大於 2〇〇%的最高張力負荷。或者,穩定性結構(101)可被建構能支撐至少大於 3〇0%的最高張力負荷。支撐之最高負荷的增加百分率可以下列公式來計 ΕΛΡΑΤΕΝΤΛΡΚ-001 08\0831 \pk-001 -0831 -1 .doc2003/6/13 28 564172 算: 100x(F2-Fl)/Fl ; 其中In addition, or alternatively, the inconsistent width of the J-structure length is stabilized in advance. This prostitute is a turn between the side edges of the absorption structure, which is determined by the direction of the receiving line. The change in width can be expressed as a gradual or gradient change, or a step change, where the width is suddenly changed from-part of the absorbent structure to-adjacent adjacent parts. For example, the 'absorptive knot_D' may have many clear shapes, including Hosokawa-shaped or τ-shaped, and ideally the anterior or inferior region (27) is better than the anterior diaper (25,37) f. As shown in the first paragraph, the shape of the absorbent body (53) is defined by the absorbent structure (101), and is generally τ-shaped, where the "τ" character ^ horizontal bar roughly corresponds to the front area (25) of the diaper 以Improve the use effect, especially. However, it should be understood that the pre-stabilized absorbent structure ⑽) may have a thickness that is substantially uniform and / or a substantially uniform degree, that is, the absorbent structure is substantially straight and in the absorbent structure. The length direction is parallel to each other. The absorbent structure (101) is formed in accordance with an ideal method of manufacturing an absorbent structure in which absorbent fibers, superabsorbent materials, and connective fibers are green-formed when the connective fibers are in a pre-activated state. Therefore, this absorbent structure _) becomes a single structure with a riding shape and contour (e.g., ideal length 'width and / or thickness) before the activation of the linking fibers (i.e., before the internal_linkage within the absorbent structure occurs). The distribution of the superabsorbent material and fibers in the pre-stabilized absorbent structure (101) can also be controlled in its Gu Gang, so that the basis weight and / or density and the concentration of the material are homogeneous in the domain before the activation of the linking fibers. The Fangweili of the connecting fiber and the absorbent fiber in the absorbent structure are randomly followed by the pre-stabilized absorbent structure, including the longitudinal ends, side edges and main surface of the absorbent structure. σ and then the 'bonding fiber is activated to form an inner fiber layer with the absorbent fiber, superabsorbent material, or other connected fiber, and fix the absorption structure (1G1). More specifically, in the pre-stabilized (absorptive structure (101)-embodiment), it is exposed to high-frequency electromagnetic energy (ie, microwave light emission, radio frequency control, etc.) to melt the connecting fibers and absorb The fiber-shaped Lang fiber connection is then cold-neighbored to solidify the connection fiber, and Xiao firmly stabilizes the connection between the fiber and the absorption fiber and fiber. ΕΛΡΑΤΕΝΊΛΡΚ-001 08 \ 083 l \ pk-001 -0831 -1, doc2003 / 6 / 13 27 564172 Ideally, the absorbent structure is maintained in an unformed state during and after activation of the linking fibers. The unformed used during and after activation of the linking fibers refers to the shape and positioning of the linking fibers within the absorbent structure and Untreated, specifically when the joining fibers are heated and the joining fibers are heated to a substantially melted or activated state, the longitudinal ends, side edges and main faces of the absorbent structure can be changed. For example, in a typical molding operation During or after the bonding fibers are heated, at least one or both major surfaces of the absorbent structure or the absorbent structure are compressed against or within a mold, or the mold is compressed. The body is heated to heat the linking fibers. This type of shaping procedure forces the absorbent structure to reposition in a generally involuntary orientation, and can also be embossed in the shape or even on the main surface of the absorbent structure. Because the absorbent structure (101) is in the bond During or after fiber activation, the unformed state is maintained, so the fiber positioning within the absorbent structure, including its main face, side edges, and longitudinal ends, is generally maintained at random during and after the fiber activation to stabilize the absorbent structure. After the absorption structure (101) is stabilized, it will have approximately the same shape, profile material distribution and other characteristics as the pre-stabilized absorption structure. The stabilized absorption structure (101) ideally has sufficient strength to support the highest tension Load, where 値 is at least 100 grams (g / inch) per inch in the transverse width (γ-axis) direction of the absorbent structure. Alternatively, the strength of a stable absorbent structure (101) may be at least 200 g / mch, or At least 500 g / inch. In other respects, the strength of the absorbent structure (ioi) can be up to 10,000 g / inch, or more. Alternatively, the strength can be up to 5000 g / in. ch, or up to 2000 g / inch. When measuring the strength of a stable absorbent structure (ιοί), any pre-formed, individually provided reinforcing members should not be measured together. Such reinforcing members (not shown) can be borrowed from a cotton Hemp fabric, a continuous monofilament fiber, yarn, elastic monofilament, a tissue, a woven fabric, a nonwoven fabric, an elastic film, a polymeric film, a reinforcing substrate, etc. or a combination thereof to provide stability absorption The structure (101) can be constructed to have sufficient strength to support the highest negative tension of%, which is specifically greater than the highest tensile load that the absorbing structure can support before the connecting fibers are activated. In a specific aspect, the absorbing structure ( 101) can be constructed to have sufficient strength to support a maximum tensile load, which is at least 100% greater than the maximum tensile load that the absorbing structure can support before the connecting fibers are activated. Alternatively, the stable structure (101) can support a maximum tensile load of at least greater than 200%. Alternatively, the stability structure (101) may be constructed to support a maximum tensile load of at least greater than 300%. The percentage increase of the maximum supported load can be calculated by the following formula: ΕΛΡΑΤΕΝΤΛΡΚ-001 08 \ 0831 \ pk-001 -0831 -1 .doc2003 / 6/13 28 564172 Calculated: 100x (F2-Fl) / Fl; where

Fl=在連結纖維活化之前吸收結構所蚊撐的最高張力負荷,·而 F2=穩定性吸收結構所能支撐的最高張力負荷。 、、吸收結構_)所能支撐的最高負射利用始於娜黏的从肥測 試方法第T494 om-96號,名稱爲“紙類和紙板的張力性質,,(Tensiie Properties of paper and Paperboard)來決定(其係使用延長設備的穩定比 率)。測試樣本的寬度爲1英付(2.54 cm),長度爲6英叶(ls Μ㈣。使用 的鉗子爲INSTRON零件號碼2712-001(得自sintech,Inc·,其在美國北卡 羅菜納州的Research Triangle Park具有辦事處),且預先排置使其分隔距離 爲5英忖(12.7 cm)。通過如頭的速度爲12.7 mm/min,且利用一MTS Systems Corp· model RT/1測試機器來進行測試,此機器是由TESTW〇RKS 4 〇版 軟體來控制,此軟體可得自MTS Systems Corp·,其在美國明尼蘇達州的 Eden Prairie具有辦事處。大致同等的設備也是可以利用。 吸收結構(101)的透液性亦會被連結纖維之結合所影響而穩定吸收結 構透液性是由達西定律來界定(Darcy,s Law)且用以定義一特定量液體的吸 收飽和度。較具體地説,透液性在此是指由下列透液性測試所界定之性質。 透液性測試 一種合適的透液性測試設備示於第十五和十六圖。此測試設備包含 一圓桶(1134)和活塞,大致如(1136)所示者。活塞(1136)包含一圓筒狀 LEXAN軸(1138) ’其具有一向下穿過軸之縱向軸的同心圓柱狀孔洞 (1140)。軸(1138)兩端被處理以提供末端⑴42,1146)。一重物,如(1148)所 示’置於末端(1142)上且具有一穿過其中央至少一部份的圓柱狀孔洞 (1148a) —圓形活塞頭⑴5〇)被放在另一末端(1146)上且具有由七個孔洞 (1160)(谷孔洞直控爲〇·95 cm)所排成的同心内環,以及較外侧之由14個孔 洞(各孔洞直徑爲0.95 cm)所排成的同心外環。孔洞(1154,1160)從活塞頭 (1150)頂部穿到底部。活塞頭(115〇)亦具有一穿過其中心的圓柱狀孔洞 (1162)以接合軸(U38)的末端(1146)。活塞頭(1150)底部亦可覆蓋一雙軸拉 E:\PATENT\PK-001 08\0831 \pk-001 -0831 -1 doc2003/6/13 之9 564172 身的不銹鋼網篩(1164),此網篩具有網目爲M9微米的方形網孔。此活塞 的典型材料爲McMaster-Carr Supply之零件號碼85385T972的產品,其在 Chicago, lUin〇is,u.S.A.具有辦公室。 、 圓桶(1134)底部末端連接有一不銹鋼布料網薛⑴66),其在連接之前 可被雙軸拉緊。網筛(1廳)具有網目1〇5微米的方形網孔。此網篩的代表 性材料爲McMaster-Carr Supply零件號碼85385T976的產品,其在Chicag〇, Illin〇is,U.S.A·具有辦公室。一複合材料(116S)則被支撐於網篩(1166)上。Fl = the highest tensile load supported by the absorbent structure before the activation of the linking fibers, and F2 = the highest tensile load that the stable absorbent structure can support. 、、 Absorbing structure _) The highest negative radiation that can be supported is from the test method T494 om-96 of Nong Nian, named "Tensiie Properties of paper and Paperboard," To determine (which uses the stability ratio of the extension device). The test sample is 1 inch (2.54 cm) wide and 6 inches (ls Μ㈣) in length. The pliers used are INSTRON part number 2712-001 (available from sintech, Inc., which has an office in Research Triangle Park, North Carolina, USA), and is arranged in advance so that the separation distance is 5 inches (12.7 cm). The speed of passing through the head is 12.7 mm / min, and The test was performed using a MTS Systems Corp. model RT / 1 test machine, which is controlled by TESTWOKS version 4.0 software, which is available from MTS Systems Corp., which has services in Eden Prairie, Minnesota, USA The equivalent equipment is also available. The liquid permeability of the absorbent structure (101) will also be affected by the binding of the binding fibers. The liquid permeability of the stable absorbent structure is defined by Darcy's Law (Darcy, s Law) and To define a particular Measure the absorption saturation of liquid. More specifically, liquid permeability here refers to the property defined by the following liquid permeability test. Liquid permeability test A suitable liquid permeability test equipment is shown in the fifteenth and sixteenth. Figure. This test device contains a barrel (1134) and a piston, roughly as shown in (1136). The piston (1136) contains a cylindrical LEXAN shaft (1138) 'which has a concentric cylinder that passes down through the longitudinal axis of the shaft Hole (1140). Both ends of the shaft (1138) are processed to provide the ends ⑴42, 1146). A heavy object, as shown in (1148), 'is placed on the end (1142) and has at least a portion passing through its center Cylindrical hole (1148a)-round piston head ⑴50) is placed on the other end (1146) and has a concentricity formed by seven holes (1160) (directly controlled by the valley holes of 0.95 cm) The inner ring and the outer concentric outer ring formed by 14 holes (the diameter of each hole is 0.95 cm). The holes (1154, 1160) penetrate from the top of the piston head (1150) to the bottom. The piston head (115〇) It also has a cylindrical hole (1162) passing through its center to engage the end (1146) of the shaft (U38). The bottom of the piston head (1150) can also cover a E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 -0831 -1 doc2003 / 6/13 9 564172 stainless steel mesh (1164), this mesh has a square mesh with M9 micron mesh hole. A typical material for this piston is McMaster-Carr Supply part number 85385T972, which has an office in Chicago, Ontario, u.S.A. The bottom end of the barrel (1134) is connected with a stainless steel cloth net Xue Xuan 66), which can be tensioned by a double shaft before connection. The mesh sieve (lobby 1) has a square mesh with a mesh size of 105 microns. A representative material of this screen is McMaster-Carr Supply part number 85385T976, which has offices in Chicago, Illinois, U.S.A. A composite material (116S) is supported on a mesh screen (1166).

圓桶(1134)不是從透明LEXAN桿或其同等物穿過,就是是從一 LEXAN管或其同等物刺出,且圓桶(1134)的内徑爲6〇〇 cm而高度爲ι〇 cm。圓桶包括一組排水孔(未顯示)或其他適合用來維持圓桶中之液體,使 液體在網篩(1166)上的高度維持7.8 cm的元件。活塞頭(ι150)以一 LEXAN 桿或同等物來機械處理,使其高度16mm且具有最小側壁空隙的尺寸而能 剛好在圓桶(1134)内自由滑動。 活塞頭(1150)中央上的孔洞(1162)被用來與軸末端(1146)配合並與軸 末端(1146)貼身,不透水地連接。軸(1138)以一 LEXAN桿或同等物來處理 使其直徑2.32 cm且内徑爲〇·64 cm。末端(1146)長度2.54 cm且直徑1.52 cm,形成一環狀肩部以支撐重物(1148)。環狀重物(1148)的内徑爲i 59cm 使其犯夠滑到軸(1138)末端(1142)上並停在軸所形成的環狀肩部上。環狀重 物可由不銹鋼或其他對0.9%等滲壓食鹽溶液具有抗蝕性的材料來製成。活 塞(1136)和重物(1148)加起來的重量約596 g,其對應的壓力爲28 27 cm2 面積上有20.7達因。 當洛液泥經活塞/圓桶設備時,圓桶通常停在一 16網狀堅硬的 不銹鋼支撐網篩上(未顯示)。或者,雜/圓桶組合可以置於—與圓桶壁相 配的支撐環(未顯示)上,但不會有效地限制從圓筒底部的流動。 活塞和重物被放在一空圓桶中以測量重物底部到圓桶頂部的尺寸。 此測量是使用一最小單位〇·〇1 mm的卡鉗來量的。或者,也可使用一準確 度至0.01 mm的體積測量儀器來測量,如Mitut〇y〇 America c〇rp〇rati〇n的 Model IDF-l〇5〇E測量儀器,其在Aur〇ra,][iii〇nis,u s A具有辦公室。此測 量結果之後會被用來計算膠床的高度。測量每個圓桶空的情向並持績追縱 ΕΛΡΑΤΕΝ1ΛΡΚ-001 08\083 l\pk-001-0831-1 .doc2003/6/13 564172 使用那個活塞和重物是《的。當吸收結構樣本輕的喃,應使用相同 的活塞和重物來測量。 用來決定透液性的吸收結構樣本是藉著將—圓形樣本(如一前下來 的樣本)放在-具有G.9%(w/V)腿她_透_靖穌麟^接 觸)中6〇分鐘’使其膨脹至紐60 mm所形成。此時鹽水可放在—盤子内。 用-具有均勻網口且網目約2_15 _的粗_膠或橡膠來讓時鹽水接觸透 液杯以膨脹樣本。 在60分鐘快到時’將活塞和重物放在圓桶内已膨服的樣本上,然後 將圓桶’活塞,時鹽水和樣本完整地從食鹽水取丨。膨脹樣本的厚度是使 用-測微計測量測量重物底部至圓桶頂部的尺寸來蚊。或者,此測量可 使用-準確度至讀mm__量儀器來測量,如得自廳邮。Αιη_ C^_ion 的 Model ID㈣5〇E 測量儀器,其在 Mr〇ra,imn〇is,u s A 有 辦公室’其從細厚度峨之零點是不變的。讓吸收輯膨雌所得的厚 度値減掉從測量空_,活塞和重麟得的厚賴。祕舰是膨 的高度“H”。 吸收$構的透液性測量是從將NaC1溶液加卩内部具有膨脹樣本 (1168) ’活塞⑴50),和重物⑴48)的圓桶〇134)而開始的。㈣就㈠皮加 入使膨脹吸收賴樣本底部上的食脉高度爲χ8咖。根麟間重量地測 里;夜體通過膨脹樣本的量。一旦液體高度穩定且維持在Μ⑽時,每秒收 集,據資料’持續30秒。通過膨脹樣本(1168)的流動速率Q是以㈣卿 爲單位,其是藉由液體在單位時間(秒)通過樣本(ιΐ68)(公克)之最小平方適 當量來測量。 平方微米中的液體可透性由下列公式而得·· K=[QxHxMux 108]/[AxRh〇xP] 八中K液姐可透性(平方微米),動速率(g/sec),膨脹吸收結 構樣本的高度(cm),Mu=液體黏度(泊),入=液體流動的截面積_2),版^ 液體密度(gW),而p=流體靜力壓力(達因/cm2)。流體靜力壓力則由 來計算: P=Rh〇xgxh E:\PATENT\PK-001 08\0831 \pk-001-0831-1 doc2003/6/13 31 564172 其中Rho=液體密度(g/cm3),g=重力加速度,通常爲981 cm/sec2,而 液體高度,即上述透液性測試設備中所提及的7.8 cm。 大致上,飽和時若吸收結構的透液性越高,結構的開孔就越多。所 以,吸收結構能較容易地吸收額外的液體,因此比較不會讓液體渗漏。若 沒有連結材料,非織造吸收結構的透液性則僅根據超吸收材料和吸收纖維 的特性,所以透液性會較低,如少於20平方微米。吸收結構(1〇1)的完整 性,較具體地説爲空隙體積,可藉由穩定具有連結材料的結構來增加,更 具體地説爲多重成分連結纖維’以充分地增加吸收結構的透液性。舉例來 説,在連結纖維活化之後,穩定的吸收結構(101)藉由上述透液性測試之通 過吸收結構所測得的透液性理想上大於20平方微米,較理想爲大於4〇平 方微米,更理想爲大於60平方微米。 應瞭解到透液性在沿者吸收結構(101)寬度和長度中的至少一者可以 是不均句的,只要吸收結構本身的透液性至少大於2〇平方微米就可以了。 不想被理論所侷限,亦應相信到穩定吸收結構中的連結纖維濃度過高會負 面影響吸收結構的透液性。爲了幫助增加吸收結構的透液性,吸收結構内 的連結纖維濃度理想上介於〇.1%至10之間,較理想爲〇1%至5%之間, 以幫助吸收結構透液性的增加。 藉著在連結纖維活化之前形成吸收結構(iOi)大致上最終的形式,即 具有理想的長度,寬度,厚度和/或基重,而不需要額外的塑型,即切割。 所以’即使吸收結構的寬度是不均勻的,吸收結構(1〇1)的側緣在連結纖維 活化之後還是維持爲切割狀態。亦考慮到吸收結構(1〇1)的縱向末端也可不 切割’如同各吸收結構被直接形成分離形式,而非之後才切成分離結構的 連續織物。 先前技術的穩定性吸收結構側緣必須切割成理想的寬度輪廓,通常 具有截面邊緣輪廓,或表面輪廓,大致如第十一圖所示的凹面。不想被特 足理論所限制去相信内凹的耒面輪廓是因爲吸收結構在其側緣切割時被 擠壓’而由側緣上的纖維材料所形成的。相反地,本發明穩定性吸收結構 (101)的未切割側緣理想上具有一截面緣輪廓或表面輪廓 ,如大致呈直線且 理想上呈凸面’而不是内凹。舉例來説,穩定性吸收結構(101)之一爲切割 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 ,doc2003/6/13 32 564172 側緣的截面緣輪廓如第十二圖所示,其中側緣的表面輪廓是凸出的。 第十三和十四圖分别説明吸收結構(101)的未切割側緣和先前技 收結構之切綱緣之間纖維定位的差異。如第十三_示,吸收結 爲切割側緣上的纖維定位在整個表面輪廓上是沒有一定的。先前^彳d 定吸收結構切_緣上的纖維定朗是分裂的,尤其是在表^廊:凹急 片#又上,所以被認爲在沿著整個表面輪廓上是不隨意的。 i驗一-邊綾亮廋測詖 進行-實驗來定量傳統穩定性吸收結構側緣之截面輪廊(立中側緣 已被切割而形成-理想寬度輪廓)和根據本發明所軸之穩定吸收結構 (101)之爲切割側緣的截面輪廟之間的差#。第_組的五個樣本係對應^傳 統穩定性吸收結構,其中侧緣皆被切割。各測試樣本的基重爲现啊且 厚度爲0.25英对(約8 mm),從吸收結構的侧緣爲〇 5英叶(約12㈣。第 二組的五個樣本對應於本發_穩定性吸收結構,較具體地説係對應於第 十圖所示的吸收結構(101),其具有厚度漸增的十央區域而緩和吸收結構的 縱向末端和側緣。這些測試樣本的基重分别爲35()卿且厚度爲G Μ英叶 (8 mm) ’從吸收結構側緣爲〇 5英叶(約η mm)。 、各測試樣本被放在一片平坦,黑色,尺寸爲18x24射的薄紙上且 以8-祕八角形環狀光源來照日月,以提供入射的全方位照明。樣本和背The barrel (1134) is either passed through a transparent LEXAN rod or its equivalent, or is pierced from a LEXAN tube or its equivalent, and the inside diameter of the barrel (1134) is 600 cm and the height is ι0 cm . The drum includes a set of drainage holes (not shown) or other elements suitable for maintaining the liquid in the drum to maintain the height of the liquid on the screen (1166) to 7.8 cm. The piston head (ι150) is mechanically treated with a LEXAN rod or equivalent, so that it has a height of 16 mm and has the smallest side wall gap size and can slide freely just inside the drum (1134). A hole (1162) in the center of the piston head (1150) is used to mate with the shaft end (1146) and fit snugly with the shaft end (1146), and is watertight. The shaft (1138) was treated with a LEXAN rod or equivalent to a diameter of 2.32 cm and an inner diameter of 0.64 cm. The end (1146) is 2.54 cm in length and 1.52 cm in diameter, forming a ring-shaped shoulder to support the weight (1148). The inner weight of the ring weight (1148) is i 59cm, which makes it slip on the end (1142) of the shaft (1138) and stop on the ring-shaped shoulder formed by the shaft. The annular weight may be made of stainless steel or other materials that are resistant to 0.9% isotonic saline solution. The combined weight of the piston (1136) and the weight (1148) is about 596 g, and the corresponding pressure is 28 27 cm2. There is 20.7 dyne in the area. The drum is usually parked on a 16-mesh hardened stainless steel support screen (not shown) as the Luo liquid mud passes through the piston / drum equipment. Alternatively, the hybrid / drum combination can be placed on a support ring (not shown) that matches the drum wall, but does not effectively restrict flow from the bottom of the cylinder. The piston and weight were placed in an empty drum to measure the size from the bottom of the weight to the top of the drum. This measurement is made using a caliper with a minimum unit of 0.01 mm. Alternatively, it can also be measured using a volume measuring instrument with an accuracy of 0.01 mm, such as the Model IDF-1050E measuring instrument of Mitut〇 America 〇 〇rp〇rati〇n, which is in Aurora,] [iii〇nis, us A has an office. This measurement is then used to calculate the height of the bed. Measure the empty sentiment of each bucket and keep track of it. ΕΛΡΑΤΕΝ1ΛΡΚ-001 08 \ 083 l \ pk-001-0831-1.doc2003 / 6/13 564172 The use of the piston and weight is ". When the absorbent structure sample is murmured, the same piston and weight should be used for measurement. The sample of the absorbent structure used to determine the liquid permeability is by placing a round sample (such as a previous down sample) in-having G.9% (w / V) legs in her _permeable_Jingsulin ^ contact) 60 minutes' to make it expand to 60 mm. At this time the salt water can be placed in a plate. Coarse rubber or rubber with a uniform mesh opening and a mesh size of about 2_15 mm is used to allow the saline to contact the permeate cup to expand the sample. At the end of 60 minutes, the piston and weight are placed on the bulged sample in the drum, and then the drum is piston, and the saline and the sample are completely taken from the saline. The thickness of the expanded sample was measured using a micrometer to measure the size of the mosquito from the bottom of the weight to the top of the drum. Alternatively, this measurement can be measured using -accuracy to read mm__ instruments, such as obtained from the Office Post. Model ID㈣50E measuring instrument of Αιη_ C ^ _ion, which has an office in Mrora, imnois, us ’which is constant from the fine thickness of Eno. Let the thickness obtained by absorbing and expanding the female 値 minus the thickness obtained from the measurement empty, the piston and the weight. The secret ship is inflated "H". The measurement of the liquid permeability of the absorption structure was started by adding a NaC1 solution to a drum (1168) with a swollen sample (1168), a piston (50), and a weight (0134) of a weight (48). ㈣The skin was added so that the food vein height on the bottom of the sample was χ8. Gently measure the weight of the ground; the volume of the nocturnal body by expanding the sample. Once the liquid is highly stable and maintained at Μ⑽, it is collected every second for 30 seconds according to the data '. The flow rate Q through the expanded sample (1168) is measured in units of liquid crystals, which is measured by the smallest squared equivalent of the liquid passing through the sample (ιΐ68) (g) in unit time (seconds). Permeability of liquid in square micrometer is obtained from the following formula: K = [QxHxMux 108] / [AxRh〇xP] Permeability of K liquid in Bazhong (square micrometer), moving rate (g / sec), expansion absorption Structural sample height (cm), Mu = liquid viscosity (poise), in = cross-sectional area of liquid flow _2), version ^ liquid density (gW), and p = hydrostatic pressure (dyne / cm2). Hydrostatic pressure is calculated from: P = Rh〇xgxh E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 31 564172 where Rho = liquid density (g / cm3), g = gravitational acceleration, usually 981 cm / sec2, and the liquid height, which is 7.8 cm mentioned in the liquid permeability test equipment mentioned above. In general, the higher the liquid permeability of the absorbent structure when saturated, the more open the structure. Therefore, the absorbent structure can absorb the extra liquid more easily and is less likely to leak liquid. Without a bonding material, the liquid permeability of the nonwoven absorbent structure is based only on the characteristics of the superabsorbent material and the absorbent fibers, so the liquid permeability will be lower, such as less than 20 square microns. The integrity of the absorbent structure (101), more specifically the void volume, can be increased by stabilizing the structure with the linking material, more specifically the multi-component linking fibers' to fully increase the liquid permeability of the absorbent structure Sex. For example, after the activation of the connecting fibers, the liquid permeability measured by the absorbent structure of the stable absorbent structure (101) through the liquid permeability test described above is ideally greater than 20 square microns, and more preferably greater than 40 square microns. , More preferably greater than 60 square microns. It should be understood that the liquid permeability may be uneven in at least one of the width and length of the absorbent structure (101), as long as the liquid permeability of the absorbent structure itself is at least greater than 20 square microns. Without wishing to be limited by theory, one should also believe that too high a concentration of linking fibers in a stable absorbent structure will negatively affect the liquid permeability of the absorbent structure. In order to help increase the liquid permeability of the absorbent structure, the concentration of the linking fibers in the absorbent structure is desirably between 0.1% and 10, and more preferably between 0.1% and 5%. increase. By forming the absorbent structure (iOi) before the activation of the linking fibers, it is substantially in its final form, i.e., it has the desired length, width, thickness and / or basis weight without the need for additional shaping, i.e. cutting. Therefore, even if the width of the absorbent structure is non-uniform, the side edge of the absorbent structure (101) remains in a cut state after the connecting fibers are activated. It is also considered that the longitudinal ends of the absorbent structure (101) may not be cut 'as if each absorbent structure was directly formed into a separate form, rather than a continuous fabric which was later cut into separate structures. The side edges of the prior art stability absorbent structure must be cut to an ideal width profile, usually with a profiled edge profile, or surface profile, which is roughly concave as shown in Figure 11. I do not want to be limited by special theory to believe that the concave crotch surface profile is formed by the fibrous material on the side edge because the absorbent structure is squeezed 'when its side edge is cut. On the contrary, the uncut side edge of the stability absorbing structure (101) of the present invention ideally has a cross-sectional edge profile or surface profile, such as a substantially straight line and ideally a convex surface 'instead of being concave. For example, one of the stable absorbing structures (101) is a cut E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1, doc2003 / 6/13 32 564172 The profile of the side edge of the side edge is The twelfth figure shows that the surface contour of the side edge is convex. Figures 13 and 14 illustrate the difference in fiber positioning between the uncut side edges of the absorbent structure (101) and the cut edge of the prior art structure, respectively. As shown in the thirteenth figure, there is no certainty that the fibers on the cutting edge are positioned on the entire surface contour. Previously, the fiber fixation on the cutting edge of the fixed absorption structure was split, especially on the surface corridor: 急急 片 # again, so it is considered involuntary along the entire surface contour. Test 1-Edge test is performed-Test is performed to quantify the cross section of the side edge of the traditional stable absorption structure (the middle side edge has been cut to form an ideal width profile) and the stable absorption of the shaft according to the present invention Structure (101) is the difference # between the cross-section wheel temples of the cutting side edges. The five samples in group _ correspond to the traditional stable absorption structure, in which the side edges are cut. The basis weight of each test sample is present and the thickness is 0.25 inch pairs (about 8 mm), and from the side edge of the absorption structure is 0.05 inch leaves (about 12㈣. The five samples in the second group correspond to the hair_stability The absorbent structure, more specifically, corresponds to the absorbent structure (101) shown in the tenth figure, which has a ten-centre region of increasing thickness to relax the longitudinal ends and side edges of the absorbent structure. The basis weights of these test samples are 35 (), and the thickness is G MH Ying Ye (8 mm) 'from the side edge of the absorption structure is 05 Ying Ye (about η mm). Each test sample is placed on a flat, black, 18x24 shot thin paper The 8-secret octagonal ring light source is used to illuminate the sun and the moon to provide a full range of incident illumination. Sample and back

Bannockburn, Illinois, U.S.A.的 Camblidge/Leica,商標名稱爲 97〇 ΐη^Camblidge / Leica, Bannockburn, Illinois, U.S.A., trade name is 97〇 ΐη ^

Sys㈣的透鏡下垂直棑列,使得樣本蓋滿影像系統監視勞幕的一半(右半 邵)。使用SOmmEL-Nikkor透鏡,f/2·8,來完成影像形成,其具有也到 F和F-到-C轉接器’得自NlkGn 〇EM如叫位在編γ_。透 叙和測4樣本《間的工作距離爲250 mm(約1〇英忖)。9〇〇像素的總領域 尺寸(即長度)爲57 mm(約2.25英叶)。 使用附件1的軟體程序來測定樣本侧緣上的光學亮度。較具體地説, 使用60崎瞒域來測定分射、麟反映出的光亮度,其巾各架構寬度 爲0.= mm。排列方式爲某些架構(如μ,僅反應從樣本侧緣向外的黑色 結構薄紙’而剩餘架構則反應從樣本向内直線延伸而大致上與樣本χ_γ平 Η:\ΡΑΤΕΝΊΛΡΚ-001 08\083 l\pk-00! -0831 -1 d〇c2003/6/13 33 564172 面I側緣垂直的樣本側緣。所測得的亮度係根據一 6點灰階,其中〇灰階 單位等於黑色’而64灰階單位爲白色。自色階級被設定在α75伏特,使 待一架構内大致的最大党度爲最大灰階的90至96%。 一“過渡”亮度,即對應至掃瞄架構組内之最外程度的側緣在掃瞄 I構中攸祕非零聽讀値。由被定祕過渡亮度的架構開始 ,依照從 初:^構向内且包括初始架構的各架構對數距離來描繪出從下組丨丨個架 構(從侧緣向内行進)得到的亮度讀値(例如使用的咖以喊體)。 然後’將數據化成曲線的二級多:t員式函數,以決定函數中乂2的係數“a” 和X的係數b ’,其係使用一傳統上學生所用之根據N=n的τ統計分 析來獲得95%信任範®。在各樣本的_緣位置上都要進行測試。 ^於對_賴切狀傳_纽魏輯㈣—祕本來説,用 來將π度數據轉成麟的二級多項函數中χ2項的絲“a”爲_17·79至 •81中數爲23·3〇。相反地,對應於本發明具有未切割側緣的穩定性吸 收結構樣本的係數“a”範園爲637至⑽,中數爲8 7〇。在第一組樣本 中,用來將亮度數據轉成曲線的二及多項函數之X項的雜“b”則介於 45.90至53.70,中數爲侧,而第二組的係數“b,,介於2i 7i至獅 之間,中數24.20。 所以理想上,本發明穩定性吸收結構⑽)的側緣具有一由一二級多 ^函數尋定的絲紋卿,如社桃絲娜職定者,其中 /、的係數a介於-15至20之間,而χ項的係數“ b ”介於川至初 产yiH財把例巾第十圖所示者,其巾穩定性吸收結構_的厚 ί:::中及度上是不均勻的,而在吸收結構侧緣及/或縱 。使用傳統成形技巧,而將吸收結構形成由一 屛側二二=度小於基層〈上層所組成的二分離層,且此分離層被 藉著將上層切割成财的理想寬度, 上具有—較明顯的厚度階層。然而在本發明 華丨)喊μ轉,使得吸收結構寬度方向上 的导度崎大致上少於傳统吸收結構的厚度階層。 Ε \ΡΑΤ ΗΝΤ\ΡΚ-001 08\0831 \pk-001-0831-1. doc2003/6/13 34 564172 吸收結禮睿:唐制詖 ,在此進彳T-實驗來將兩不同翻的航性吸收結構之厚度階層特徵 化。第-吸收結構爲包含—基層和—寬度和長度被切得比基看小的上層之 兩分離層_成_雌定性吸收輯,且此上層被錄基層側緣和縱向 末端的中間部份。使用三個此類吸收結構的樣本。第二吸收結構爲—根據 本發明所形成的穩定性吸收結構,較具體地縣第十麟示的吸收結構 (101),其在吸收結構侧緣和縱向末端的巾間位置的厚度增加部份具有—中 央區域。使用三個此類測試樣本。 各測試樣本被放在-片黑色平坦的建構薄紙上,其尺寸爲版24英 忖且用厂枝筆將樣本邊緣描到建構薄紙上。然後,在邊__切割出約 0·25英忖的開口,並除去切割片。之後將樣本放回建構薄紙上(即在邊緣縣 上)並將樣本和建構紙一起放在一傳統看片機上,如得自PhilipsSys㈣'s lens is lined up vertically, so that the sample covers half of the surveillance system's surveillance curtain (right half). A SOmmEL-Nikkor lens, f / 2 · 8, was used to complete the image formation, which also has the F and F-to-C adapters' from NlkGn oEM. The working distance between the 4 samples is 250 mm (about 10 inches). The total field size (ie length) of 900 pixels is 57 mm (approximately 2.25 inches). The software program in Annex 1 was used to determine the optical brightness on the side edges of the sample. More specifically, the light intensity reflected by the spectroscopic beam and the light beam was measured using the 60-Zi field, and the width of each frame of the towel was 0. = mm. The arrangement is for some structures (such as μ, which only reflects the black structure tissue paper outward from the side edge of the sample ', while the remaining structures reflect the straight line extending from the sample inward and are roughly equal to the sample χ_γ: l \ pk-00! -0831 -1 d〇c2003 / 6/13 33 564172 The edge of the sample perpendicular to the side edge of surface I. The measured brightness is based on a 6-point gray scale, where 0 gray scale units are equal to black ' The 64 gray scale units are white. The self-color class is set at α75 volts, so that the approximate maximum party degree within a frame is 90 to 96% of the maximum gray scale. A "transition" brightness corresponds to the scan frame group The innermost outer edge is a non-zero listening reading in Scanning I. Beginning with the architecture where the transitional brightness is determined, follow the logarithmic distance of each architecture from the beginning: ^ inward and including the initial architecture. Depict the brightness readings from the next group of architectures (traveling from the side edge inward) (eg, the used coffee and shouting body). Then 'turn the data into two levels of the curve: a t-member function to determine The coefficient "a" of 乂 2 and the coefficient b 'of X are used in the function. According to τ statistical analysis of N = n to obtain 95% confidence range®. Testing should be performed on the edge position of each sample. ^ For _ 赖 切 状 传 _ 新 魏 编 ㈣-secret book, used to The wire "a" of the χ2 term in the second-order polynomial function of the π-degree data is _17 · 79 to • 81, and the median is 23 · 30. Conversely, the stability with uncut side edges corresponding to the present invention is stable. The coefficient "a" of the sample of the absorption structure is 637 to ⑽, and the median is 870. In the first set of samples, the miscellaneous "b" of the X term of the two- and polynomial functions of the curve is used to convert the brightness data. "Is between 45.90 and 53.70, the median is the side, and the coefficient of the second group" b, "is between 2i 7i and the lion, the median is 24.20. So ideally, the stability absorption structure ⑽) of the present invention is on the side The margin has a silk pattern that is determined by a one-level or two-level multi- ^ function, such as the She Tao Si Na post, where the coefficient a is between -15 and 20, and the coefficient "b" of the χ term is introduced As shown in the tenth figure of the yiH Caiba towel from Yuchuan to the first production, the thickness of the absorbent structure of the towel is uneven ::: Moderate and uneven, but on the side edges and / or longitudinal of the absorbent structure. Make Traditional forming techniques, the absorption structure is formed into two separate layers consisting of one side, two two = degrees smaller than the base layer, and the upper layer, and this separation layer has an ideal width by cutting the upper layer into money. Thickness layer. However, in the present invention, the μ turn is called, so that the conductivity in the width direction of the absorption structure is substantially less than the thickness layer of the traditional absorption structure. Ε \ ΡΑΤ ΗΝΤ \ ΡΚ-001 08 \ 0831 \ pk-001 -0831-1. Doc2003 / 6/13 34 564172 Absorptive Li Rui: Tang system, here T-experiment is used to characterize the thickness of two different types of aerodynamic absorption structure. The -absorptive structure is a two-layer separation layer consisting of-the base layer and-the upper layer whose width and length are cut smaller than that of the base, and this upper layer is recorded in the middle portion of the side edges and longitudinal ends of the base layer. Three samples of such absorbent structures were used. The second absorbent structure is a stable absorbent structure formed according to the present invention, and more specifically the absorbent structure (101) shown in the tenth county, whose thickness increases at the position between the side edge of the absorbent structure and the towel between the longitudinal ends. Has-the central area. Use three such test samples. Each test sample was placed on a piece of black flat construction paper with a size of 24 inches, and the edge of the sample was traced to the construction paper with a factory pen. Then, an opening of about 0.25 inches is cut at the edge, and the cutting piece is removed. The sample is then placed back onto the construction tissue (i.e., on the edge county) and placed on a traditional viewing machine with the construction paper, as obtained from Philips

Systems(位在 N.A” Bothell,Washington,U.S.A·)的 Pickers/Marconi 看片機。 由看片機所發出的舰穿過樣本,而其域光规顺黑色建構薄紙所阻 擋。 通過樣本的光線被合適的分析系統來影像化,如得自B_〇ckb咖, IUmois,U.S.A·的 Cambridge/Leica,其商標名稱爲 Quantimet 97〇 Image Analysis System,來決定穿過樣本光線的強度。影像成形係使用一 2〇臟 Nikon透鏡’,具有F到c轉接器)來完成,如得自編滿,N γ,u s a 的Nikon OEM Sales,其具有各種連接的中性密度過遽器(如交又極性),已 控制到達掃描器的光線強度。透鏡和測試樣本之間的工作距離爲457 mm(約18英吋)。9〇〇像素的總領域尺寸爲253 mm(約1〇英吋)。 樣本長度下方的光學壳度圖形(如,未被黑色建構薄紙所阻擒的樣本 邵份,包括厚度增加的區域)是使用附件2的軟體程序來決定。依得到樣本 讀應吸收結構_軸方向來測量待測試樣本。然而,亦應依吸收結構的 橫轴柏來戦樣本。_樣本的规亮度係在樣本長度下方的60架構 上被測疋’其中各架構的寬度爲3匪。測量的亮度係根據_ 6點灰階, 其f 〇階單位等於黑色而64階單位爲白色。樣本長度下的亮度階層(即, 對應樣本厚度的變化)係將架構測量値乘以U而決定(即增力口 10%)。若相 E:\PATENT\PK-001 08\083 l\pk-001 -0831-1 ,doc2003/6/13 35 564172 鄰的架構測量數據超過此値,則階層便開始。 各樣本長度下的亮度階層(係由傳統上學生所用之N=4或3的τ統計 分析所獲得%%信任範圍來決定)被平均,以決定各組樣本的平均階層。對 於根據傳簡植吸收、輯的樣本(财财社層被絲基層上)來説, 平均亮度階層範圍介於4·〇2至6·84灰階單位s/mm,其中數爲5 43灰階單 ,s/mm。相反地,根據本發明穩定性吸收結構的樣本(具有一體構造)平均 冗度灰階介於0.93至2.31灰階單位s/mm,其中數爲丨62灰階單位s/mm。 所以,理想上,本發明穩定性吸收結構(101)的平均亮度階層在其寬 度方向上具有不均勻的厚度,理想上爲05至3()灰階單位3/眶,而較理 ,爲0.93至2.31灰階單位s/mm,其係由吸收結構亮度測試所測定。在沿 著吸,結構長度方向上厚度不均勻的位置,在長度方向上縱向末端中間的 平均亮度階層範圍亦爲0.5纟3.0灰階單位s/mm(由吸收結構亮度測試所測 定),較理想爲0.93至2.31灰階單位s/mm。 、 在氡著將預先穩定的吸收結構(101)處以非傳導加熱(例如暴露在電 磁能量底下)而活化連結纖維的位置上,穩定性吸收結構亦具有因爲連結纖 維的存在和隨後的電磁能量活化所產生的獨特物理特性。這些特性可以使 用氧化.度和位置測量,以及吸收結構内的連結效率來定質和定量。較具 體地説’紫外線,可見光,近紅外線,紅外線和Raman光譜等技術;表面 分析;微分掃瞄比色法,層析分離;以及各種顯微鏡技術皆可證明藉由對 /瓦或紅外線輻射熱量傳送而“外部”加熱相對於使用非傳導技術的“内 部”加熱所產生的材料獨特性質。 藉著紅外線和對流加熱,輻射能在溫度快速升高的吸收結構表面被 轉化成熱能。吸收結構外部表面上的熱能最後會藉著熱傳導而朝向吸收結 構中央擴散。這個加熱程序較慢且需要較多時間來讓吸收結構中央達到能 將傾向結構中央之連結纖維融化的臨界溫度。熱傳導的緩慢程序是根據結 構的熱傳導性及其整個尺寸(如厚度)而定。所以,在此類加熱程序中,纖 維較大的氧化作用是朝向結構的外部表面來產生的(或具體來講是在外部 表面上)。這個方式的熱連結亦會在吸收結構的外部表面上產生一些變成黄 色的纖維。 E:\PATENT\PK-001 08\0831 \pk-001-0831-1 ,doc2003/6/13 564172 對於非傳導加熱而言(即使用電磁能量),吸收結構(1〇1)的最高溫度 亦在外部表面附近。然而,在吸收結構(1()1)中央升高的溫度幾乎等於外部 表面的/皿度。這是因鱗傳導加熱程序是活躍且直接的。這财接到吸收 結構中央的能量傳送比較不被熱傳導性所影響,而較受吸收材料的非傳導 性質和非傳導範圍長度所影響。換句話説,加熱效果通常是從吸收結構(ι〇ι) 的中央朝向外部表面來發生。 紅外線能量的實施時間必須比非傳導加熱的時間多3至3〇倍,讓整 個吸收結構均句加熱。較具體地説,需要這麼多的延長時間是爲了在吸^ 結構中央得到理想的溫度臨界値(如連結纖維的融化溫度)。當適當地實施 時,非傳導的加熱作財快速產生且比較均勻。快速且纳的直接加熱防 止已加熱之吸收結構内的聚合物大量熱降解。 任何特雜麟發生的氧化百分耗錄合物暴露在—升高溫度下 (如75。〇的時間成正比。紅外線加熱比微波加熱更能在整個加熱循環中維 持較高的表面溫度。Μ卜肺料加減吸收賴外絲面謂產生的氧 化百分比’比非料加録結構之外絲面上駿生的百分歧了 5至35 倍(或更多)。所以,藉由微波輻射來加熱吸收結構會產生一種結構,這種 結構在其外部表面上的氧化情形會比其中衫5倍以下,較具體地説爲多 3倍以下。 較把差異的氧化轉是因絲面加錄溶液制先前所述的分析技 術麵量。在這個應用中,_氧化降解所產生的典型化合物包括高色彩物 負(问極性吸收性)這些彩色化合物是由可辨識的未飽矛口情況所產生的。例 子包括聚合不飽和碳化合物,不飽和酉同,含有有機鍵職基,賊,以及具 有由自由幾近成形,排除反應’和任意鏈斷裂之氧化/降解機構形成共轆雙 鍵結的化合物。通常,增加的氧化作用用肉眼就可以輕易地發現,其讓使 用紅外線和對流加熱的材料看起來較黄,因此會覺得品質較差。 -種用來分析麟烴和纖維素材料±輯麟產生的化合物的快 連’非破壞性方法在此被説明。在一控制和加熱樣本上測量紫外線和可見 光谱。最終光?#被減去,且與-系列參考樣本(藉在較高溫度加熱一系列比 較樣本所製得,錄已知的Τ、畴期靖域侧)的麟作比較。光譜在 E:\PATENT\PK-001 08\0831 \pk-001-0831-1 ,doc2003/6/13 37 564172 形成聚合物和纖維素的熱降解產品之分子吸收性質和顏色上直接產生資 訊。紫外線對可見光譜之最大吸收性比例對於產生的化學物質和大略濃度 白可4疋供精確訊息。這個基礎程序可以使用紫外線和可見螢光,光 潜’以及紅外線光谱再次產生’以提供相似及互補的結果。 對較詳細的結構分析來説,聚合物和纖維素材料可溶解於適當溶 劑,以液體層析分離來處理,以及使用上述光譜技術或大量光譜來作進一 步刀析,以決足任何降解化合物的結構和分子重量。這些化合物通常具有 鬲彩度,如黄色或棕色,這是因爲熱降解氧化作用的褐色效應。有許多文 獻資料都描述了合成及天然聚合物中降解化合物的詳細分析,且大部份的 技術足以用來測量加熱結構整個橫截面上的相對氧化量。此外,使用具有 四氧化鐵耗_掃8¾電子顯微鏡可展現結構内鍵結關完整性而指出 程序期間,到達加熱結構之任何部份的最大加熱溫度。 第五圖至第十圖説明-設備實施例,其標號爲⑽),係供製造一根 據本發明及上述方法的穩定性吸收結構(101)。設備〇21)具有一指定縱長或 機器方向(123),-橫過機器方向的指定寬長錢器橫向(125),以及一紙定 厚度或z方向。對本揭示内容的目的來説,機器方向(123)爲一特定構件或 材料被縱向地’或沿著並通過設備—特定,原來位置輸送的方向。機器橫 向(125)大致上位在材料被輸送而經過程序的平面上,且與原來的機器方向 (123)垂直。z方向(127)則分别與機器方向(123)和機器橫向(125)垂直,且大 致上沿著一深度方向’厚度向量而延伸。在圖示的實施例中,機器方向(123) 對應於第-圖尿布⑼的縱向X軸,而機器橫向⑽)對應於尿布的橫向γ 幸由0 設備(m)包含-空氣成形裝置,如同第五和第六圖中的標號⑽)所 示,其具有-可移動,有孔洞且沿著鼓⑽)之圓周延伸的成形表面⑴5)(參 考號碼基本上代表它們實體)。鼓⑽)係裝在藉一軸承(M1)而連接在一支 接物(H3)上的軸(139)(第七圖。如第七圖所示,&包括一與軸(m')連接的 裱壁(I45)以與其相連旋轉。軸⑽)由一適當馬達或直線軸(未顯示)來驅策 其逆時鐘轉動,如第五和第六圖所示。環壁(⑷)讓成形表面⑽)成懸臂且 鼓(n7)的相對側是打開的。在成形表面(135)向内發射方向上置有一眞空導 E:\PATENT\PK-001 08\0831 \pk-001-0831-1 doc2003/6/13 38 564172 管(丨47),其係延伸通過鼓内部。眞空導管(147)在多孔成形表面(135)下方 具有一拱形,伸長的入口(149)(其之後將有更詳細的説明),讓液體可在眞 空導管和成形表面之間流通。眞空導管㈣)係與一連接至眞空源⑽)(在 第七圖中有概略圖示)的眞空供應導管(151)相通。舉例來説,眞空源(153) 可爲一抽風扇。 眞空導管(147)與沿著導管外部周圍表面的眞空供應導管(151)連接 且依導管圓周而延伸。眞空導管(147)從眞空供應導管(151)朝向成形表面 (135)放射狀地突出,且包括橫向相隔的侧壁(147A)和成角度相隔的端壁 (147B)。軸(137)延伸通過壁(145)且進入眞空供應導管(151),而與導管内的 軸承(155)相接。軸承(155)被眞空供應導管(151)密封,使得空氣進入導管 後’在軸(139)周圍的空氣無法被抽吸。支架(157)和整個導管是被一上頭的 支架(159)所支撐。 八 一鼓框(161)(第七圖)被裝在鼓(137)的壁(145)上且該鼓框(161)在其 絲範圍具有許純洞,讓流夠通過鼓轉度完全自由地移動,如^ 氣。鼓框(161)通常呈管狀且延伸於軸⑽)的轉動軸周圍而在壁⑽)附 近。鼓框(161)係懸離鼓壁(145)且具有-放射狀面向内的表面,該表面鄰近 眞空導管(147)的入口(149)。爲了在框架⑽)和眞空導管〇47)的入口(149) 之間4疋供一抵抗文氣的治、封因此在鼓框(161)面向内的表面上安裝了鼓框 封蓋(163)以供滑動,而與眞空導管的壁(147A)密封銜接。在眞空導管(14乃 的末端壁(1桃)上亦安裝有封蓋(未顯示)以供滑動,而與鼓框(⑹)面向内 的表面密封銜接。封蓋可用允許滑動,密封銜接的合適材料來製造。 看回去第六圖,設備(⑵)進一步包含一成形室(m),而成形表面⑽) 可=與轉動的鼓(I37)相接而移動通過成形室(m)。較具體地説,在圖示的 實施例中’成形表面(n5)在成形室(m)内以反時鐘方向移動,其大致上是 從二入口’)(成形表面會經由此入口⑽)進入本質上不含纖維材料的成 形至)至-出口(175)(成形表面會經由此出口的)離開成形室,預先穩定的 吸收結構(101)疋在该成形室中形成的)。或者,鼓⑽)可以相對於成形室 (=)而以順時鐘方向轉動。成形室㈣係被一適當的支撐骨架(未顯示)所 支樓,如果需要或想要的話,此支撐骨架可以繫在及/或連接於其他合適的 ΕΛΡΑΤΕΝΤ\ΡΚ-001 〇8\〇83 l\pk-001 -0831 -1 ,doc2003/6/13 39 構件上 "及收纖維衬料,如棉絮(Π7)(第五和六圖)形式的吸纖維,從-的i、iW(未顯㈣被輸送到_纖維化機(Μ),其可爲—傳統的轉動鐘 / :冑,的轉動清棉滾輪或其他合適的纖維化裝置。 纖維化機(197) $ $絮(^77)分離成個别,鬆散的吸收纖維,並讓這些纖維從纖維化機移送 到成开y至(171)内邵。在圖示的實施例中,纖維化機(口^係位在成形室(⑺) ^方然而’應瞭解到纖維化機(I79)也可以遠離成形室(Π1)而置,且吸收 界其他合適裝置而以其他方式輸送到成形室内部而仍屬於本發 明範圍。 +超吸收材料的纖維或粒子可以利用傳統機構如管子,渠道,散佈機, 噴嘴等以及這些物品的組合物來移送到成形室(171)中。在圖示的實施例 中’超吸收材料藉由輸送導管(181)和喷嘴系統(未顯示)被送入成形室 (171)。連結纖維材料則從合適的連結纖維供應源(183)被送到(如大包的形 式)被送到一合適的開口裝置(185),以大體將連結纖維分離成個别,鬆散 的連結纖維。例如,開口裝置(185)可用來作挑選,梳棉,鉋等動作,以及 這些動作的組合。 然後,所選擇的連結纖維量係針對一計量裝置(187),此計量裝置將 控制量的連結纖維供給一連結纖維輸送導管(189)。舉例來説,連結纖維計 量裝置(187)可爲一型號CAM_1X12裝置,其得自Fiber Controls,Inc.,在 美國北卡羅莱納州的Gastonia有辦公室。可利用一風箱(191)或其他合適的 裝置來幫助連結纖維通過輸送導管(189)。 在圖示的實施例中,連結纖維導管將連結纖維送入纖維化機(171)中 讓它可以跟吸收纖維同質混合,隨後,吸收和連結纖維的同質混合物則被 送入成形室(171)。然而,應暸解到連結纖維也可以跟吸收纖維分開而送到 成形室内部中,且處於除了吸收纖維被纖維化機(179)送到成形室之輸送點 之外的位置。 若連結纖維被送入成形室(171)的位置較接近成形的入口(173),則連 結纖維會較集中在成形表面(135)上所形成之吸收結構(1〇1)的主要面,或者 成形面側(193)或内部。若連結纖維被送到成形室(171)中較接近成形室出口 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 doc2003/6/l 3 564172 (I75)的位置’則連結纖維會較針在吸收結構(1〇1)主要面,或者自由面側 (195)(第六圖)或外部。或者,連結纖維可與吸收纖維的來源結合或併入其 中,而不要與吸收纖維分别進入空氣成形裝置(m)。舉例來説,連結纖維 在吸收纖維被送到-供應滾輪(即棉絮叩7)之前),可先與吸收纖維混合。 多孔成形表面(135)在圖示實施例中藉一系列的塑造元件,或成形構 件(201)來界定,成形構件_係在成形鼓(137)周圍端對端地排列,^單 獨與鼓連接。如第八圖所示,成形構件⑼1}各自界定出—用來收氣纖維材 料《大致相同的卿。這些圖形對應至_個體吸收結構(1Gii)的理想長 度,寬度和厚度,此個體吸收結構(101)會重複繞在鼓周緣。然而,部;^重 複或不重複的圖_狀都可用在本發針,亦應瞭解到_連續,不具花樣 的吸收結構是可以在成形表面(135)上形成的,例如減形表面是平坦,或 成形的吸收結構通常是矩形的地方,隨後再處理成理想形狀(例如用切割或 其他方法)。 參考第八至第十圖’成形構件(2〇1)包含—多孔構件⑼5),其可操作 地位在成形鼓(135)上並與其岐。成形構件(2Q5)可包括—粗眼網篩,一境 線網蒒,-硬纜線織物,—穿孔構件等等,以及這些猶的組合物。在第 十圖所示的實施例中,被製槽而形成數個開放渠道(209),其大致呈放射狀 延伸以允許空氣或其他所選的氣體能從鼓⑽)外部表面朝向鼓内部自由 地流動。渠道(2〇9)可以具有任何所欲的截面形狀,如圓形,卵形,六角形, 五角形,其他多邊形形狀等等,以及這些形狀的組成。 特别參考第十圖,㈣孔構件⑽)所界定之在放射方向上最外側的 表面可以裝配有一不均勻深度(即z方向(127))的表面輪廓,以對成形表面 (135)上所形成的預先穩定吸收結構(1〇1)提供一理想的不均勻厚度。在理想 的排列中,表面輪廓z方向上的變化可具有一選擇的圖案,此目案型態上 可爲規則或不規則。例如,可以設計表面輪廓的圖案使其沿著成形鼓⑴乃 的圓周範圍提供一所選擇的重複圖案。 、第十圖之多孔構件(205)的表面輪廓因此界定出縱向相對的末端區 域’其具有―第—平娜度;和-中央區域,其具有-大於第-平均深度 的第二平均深度。各具有第一平均深度的末端區域可對成形表面(I35)上所 E:\PATENT\PK-001 08\0831\pk-001-083M.doc2003/6/13 564172 形成的吸收結構(101)提供一較低基重的區域及/或厚度,而具有較大第二平 均深度財央_可轉吸收賴提供_較高基加或厚度區域。理相 ^ ’各具有第—平鱗度的區域大致上可與Μ較大第二深度的相鄰區域 鄰接。亦應瞭解到多孔構件(2G5)可被設計成具有—通過成形表面㈣寬度 的Z方向㈣表面輪廓,以對成形表面上所形成之吸收結構⑽ 通 過其寬度的不均勻基重及/或厚度。 在理想的排财,多孔構件(2G5)的表面輪輕定出—大致呈梯形的 形狀。或者’輪射界定一半球形或呈平坦狀。在圖示的實施例中,多孔 構件(2〇5)所界定的深度輪靡形成一口袋區域㈣,其沿著成形表面㈣ 的-部份長度依機ϋ方向㈣而延伸,域過寬度的中央部份以形成第四 圖所示的吸收結構。 L #方面’成形表面的_或更多不流動區域可藉由利用—適當阻 擋機構(未顯爾軸,雜織顧蓋或糊空氣錢獻彡純吻中 =選擇的區域。所以’阻擔機構可以使成形表面⑴5)被阻賴構所覆蓋之 範圍上的纖維偏贼減少這钱維的量。可喊雜地設雜織構以形 成吸收結構(1G1)的其他理想性質,如在已成形的吸收結構上形成—系列的 刻痕(未顯示)。·,可啸供―感麟,轉之駐將與成形表面 (135)上乙吸收結構(ι〇1)縱向相連的織物割成個别的吸收結構時,能幫忙找 出位置並放置。 仍參考第八至十圖,成形構件(2〇1)亦可包括一或更多側邊裝飾構件 (213) ’有時亦指輪廓環,用以對吸收結構(1〇1)提供一理想的形狀(即寬度 輪廓)。例如,在圖示的實施例中,側邊裝飾構件(213)是由一對橫向相對 的環構件獅成’其可彼此橫向相對地圍繞在成形鼓(137)關周上。各構 件(213)沿其長度分别具有一不均勻内部側壁(215),使得側邊裝飾構件(213) 之橫向相對内部侧壁界定出成形表面(135)上之吸收結構(1〇1)的寬度輪 廓。較具體地説,側邊裝飾構件(213)的内部側壁(215)當其以機器方向(123) 延伸時,具有一蜿蜒輪廓。所以,側邊裝飾構件(213)可提供成形構件(2〇1) 窄寬交替的區域。因此,從空氣成形裝置(1;31)輸出的吸收結構(1〇1)可具有 一寬度輪廓,其沿著結構的至少一部份長度是不均勻的。 E:\PATENT\PK-001 〇8\〇83 l\pk-001-0831-l.doc2003/6/13 42 564172 在另一方面,侧邊裝飾構件(213)的至少一者可具有一或更多主要襟 片(未顯示)。例如,個别的主要襟片可用來製造或確認成形鼓(137)圓周上 各預期吸收結構(101)的長度。在空氣成形裝置(131)被應用以產生抛棄式吸 收結構時(如尿布,兒童訓練用褲,女性看顧產品,成人失禁產品等等), 此類側邊裝飾構件(213)尤其具有優點。 應瞭解到侧邊裝飾構件(213)的内部侧壁(215)也可以是直線形的(即 與機器方向(213)平行)以提供一大致呈矩形,帶狀的吸收結構(1〇1)。亦應 瞭解到吸收結構(101)的侧緣(1〇5)也可藉由切割及去除,切割和折疊等方 式,以及這些方法的組合來提供, 在成形表面(135)在此被當作成形鼓(137)的一部份實例説明的同 時,亦瞭解到其他提供成形表面的技術也可被利用偏離本發明的範圍。例 如,成形表面(135)可由一環狀成形帶(未顯示)來形成。此類成形帶顯示於 美國專利第5466409號,標題“三度空間成形應用的成形帶”(f〇rming BELT FOR THREE-DIMENSIONAL FORMINGAPPLICATIONS),其係於 1995年11月14曰所發表。 在製造一已成形’非織造預先穩定的吸收結構操作中,即在連結纖 維活化而形成吸收結構内的内纖維連結之前,眞空源(153)(第七圖)會在眞 空導管(147)中產生相對於成形室(171)内部的眞空。當成形表面(135)進入 然後通過成形室(171)朝向成形室出口(175)時,成形室内的吸收纖維,連結 纖維和超吸收材料被一空氣攜帶氣流有效運送或傳送,且被朝向多孔成形 表面的眞空向内吸引。應瞭解到吸收纖維,超吸收材料和連結纖維也可藉 成形室(171)中的任何合適流體介質來輸送。所以,應瞭解到,在此任何作 爲輸送介質的氣體係爲一般參考,其包含了任何具有輸送作用的流體。空 氣向内通過成形表面(135),然後通過眞空供應導管(151)而離開鼓(137)。 吸收纖維,連結纖維和超吸收材料係藉成形構件(201)來收集,藉以形成預 先穩定的吸收結構(101)。 應瞭解到眞空抽吸作用的強度或程度可以選擇性地調整以控制形成 於成形表面(135)上之吸收結構(101)的密度。較大的抽吸強度可以產生較高 密度或低孔性的吸收結構(101),而較低抽吸強度可產生較低密度或較高孔 E:\PATENT\PK-001 08\083l\pk-〇〇 1 .〇g31.| doc2003/6/l3 43 564172 性的吸收結構。抽吸強度的特定程度將根據成形室(171)的特定流動特性來 決足。很明顯地,可利用已知之短暫,反覆連續的試誤法來找到理想的抽 吸強度。連結纖維活化之前的吸收結構(101)密度對於控制隨後穩定的吸收 結構的理想機能性質是很重要的。 之後,攜帶吸收結構(101)的鼓(137)經由開口(175)離開成形室(171) 而至裁切系統(271)(如第五和六圖所示),其中吸收結構的多於厚度可被剪 裁並移除至預定程度。裁切系統(271)包括一裁切室(273)和一位在裁切室内 的裁切滾輪(275)。裁切滾輪(275)會將多餘纖維材料從吸收結構(1〇1)磨 掉,且去除的材料則藉此項技術已知的合適排泄導管輸送離開裁切室 (273)。舉例來説,若期望的話,去除的纖維材料可被循環回到成形室(171) 或纖維化機(Π9)中。此外,裁切滾輪(π)可沿著吸收結構(ι〇ι的機器方向 (123)及/或機器橫向(125)重新安排並重新分配纖維材料。 士人可轉動的裁切滾輪(275)係可操作地與合示的軸構件(未顯示)連接及 結^,被由一合適的_系統(未顯示)所驅動。驅動系统可包括任何傳統 的λ備’如-專用馬達,或一聯接器,齒輪或其他傳動裝置,其可操作地 連接至用來轉動成形鼓㈣的馬達或驅動機構。裁切系統㈣可以提供一 傳統剪裁_財除或重新分配已形成於成形表面(135)上之吸收結構 (101)的多餘厚度。裁切操作可以讓吸收結構與裁切滾輪(275)接觸後,產生 -在主要表面_示實施例中的自由面側(193))上具有所欲輪廓的吸收結 構(j〇l)。例如,裁切滾輪(275)可以被設計而沿著吸收結構(1叫的裁切表 面提供-大致平坦的表面,或者可以選擇性地設計成提供—不平坦表面。 裁切撼(275)軸柄表面(丨35)娜鱗,域鼓轉 送通過裁切雜。 ^ 圖示實施例的裁切滾輪(275)係以順時鐘方向轉動而與鼓(137)的旋 轉方向相反。或者’裁切滾輪_也可與成形鼓〇37)上的成形表面⑴习 同㈣轉動:不論在·情況,應適當地選擇裁切滾輪㈣的轉動方向, 以對已成开汉吸收結構(1〇1)的接觸面提供有效的裁切作用。在類似方法 中,其他任何合適的剪裁機構皆可使用而取代裁切系統_,以藉著吸收 、”.構和所選擇〈剪裁機構之間的相對移動來對纖維吸收結構⑽)提供切 ΕΛΡΑΤΕΝΤΝΡΚ-001 〇8\〇831 \pk-001-0831 -1 doc2003/6/13 44 564172 割或磨損作用。 裁切操作之後,形成吸收結構(101)的成形表面部份會被移到成形室 (171)外側之設備(121)的釋放區。在釋放區中,吸收結構(101)會從成形表 面(135)被吸出至一如第五和第六圖所示的運輸裝置(281)上。利用鼓(137) 内部的空氣壓力可幫助此釋放作用。運輸裝置(281)接收了成形鼓(137)的已 成形吸收結構(101)並將吸收結構輸送到一收集區或一地點以供進一步處 理(未顯示)。舉例來説,合適的運輸裝置可包括運送帶,眞空鼓,傳送滾 輪,電磁懸浮運輸裝置,流體懸浮運輸裝置等,以及這些設備的組合物。 在圖示的實施例中,運輸裝置(281)包括一環繞在滾輪(285)上的環狀 運送帶(283)。一眞空抽吸箱(287)位在運送帶(283)的下方以將吸收結構(1〇1) 吸離成形表面。運送帶(283)係多孔的,而眞空箱(287)在運送帶接近成形表 面的位置形成一充滿狀態,使得眞空箱内的眞空狀態能對成形表面(135) 上的吸收結構(101)作用。將吸收結構(101)從成形表面(135)移除也藉著吸 收結構的重量,離心力,機械射出,正壓或這些方法中的組合,或其他合 適的方法來完成,而不偏離本發明的範圍。舉例來説,在圖示的實施例中, 離開成形室的吸收結構(101)係端對端地相連而形成一織物或一系列的吸 收結構,各吸收結構具有一所選擇的形狀而大致與用來形成各單獨吸收構 件的對應成形構件(201)相符。 現參考第五圖,當預先穩定的吸收結構(101)從成形表面(135)被傳送 到運輸裝置(281)後,各吸收結構隨後被輸送到一活化系統(3〇4),其中連結 纖維被活化成吸收結構内的内纖維連結。在一實施例中,連結活化系統(3〇4) 包括一各吸收結構(101)會通過其中的活化室(3〇6),以及一產生器(3〇8)以 在各吸收結構通過活化室時,輻射活化室内的電磁能量。例如,一合適的 微波產生器可提供一足夠的微波能量,且引導此能量通過一合適的波導器 (310)至活化室(306)。 在一實施例中,電磁能量可爲無線電頻率(RF)至少〇·3 RF 量。或者’此頻率至少爲300 MHz,也可選擇性地至少爲850 MHz。 在其他方面,此頻率的最大値可爲3〇⑻〇〇 MHz,或更多。或者,此頻率 可至3〇000 MHz ’也可選擇性地至2600 MHz。在一特定實施例中,無線 E:\PATENT\PK-001 08\083 l\pk-001 .〇831 -1 doc2003/6/13 45 564172 電頻率理想上爲27 MHz。在另-實施例中,電磁能量可爲微波能量,其 範圍爲 915 MHz 至 2450 MHz。 在-特足安排中,電磁能可以選擇性地加熱連結纖維使其溫度高於 連結纖維婦的融傾。紐,融⑽連結纖維可以制錢結及選擇性 地連接至吸收結構内的吸收纖維,超吸收材料及/或其他連結纖維。連結纖 維也可大致被活化而不加熱整個吸收結構(1〇1)。在一特定方面,連結纖維 可被快速活化,卻能避免吸收結構(1〇1)過度發熱。 加熱和融解活化吸收結構(1〇1)中的連結纖維可以藉由任何可得的有 效機構來達成。例如,電磁能可加熱吸收結構(1〇1)内所存在的水氣,而加 熱蒸汽可以選擇性地融化連結纖維。在另—機射,電顧可被連結纖維 吸收’而吸收的能量可選擇性地加熱和融化連結纖維。 活化室(306)内吸收結構(1〇1)的總停留時間可以提供一獨特效率活 化期。在一具體方面,活化期至少爲〇 〇〇2秒。或者,活化期可至少〇 〇〇5 秒,也可至少〇·〇1秒。在其他方面,活化期最大可到3秒。或者,活化期 可到2秒,也可至1.5秒。 活化室(304)可爲一已調好的空間,其中電磁能可產生一有效持續的 波。在一特别方面中,可將活化室(304)設計成一共振室。共振活化室系統 的合適裝置揭示於Hedrick等人於1996年7月16曰所發表的美國專利第 5536921號,標題“對薄片狀材料提供微波能量的系統,,(system FORAPPLYING MICROWAVE ENERGY IN SHEET-LIKE MATERIAL);以 及Brandon等人於年1999月6日29所發表的美國專利第59162〇3號,標 題“具有彈性區域的複合材料及其製造方法,,(c〇p〇SITE materia;l WITH ELASTICIZED PORTIONS AND A METHOD OF MAKINGTHE SAME)。這些文件以與本發明不相達背之形式於此併入參考。另一活化連 結纖維的合適活化系統揭示於2001年12月20曰所申請的美國專利申請 序號10/U37385,標題“製造線上穩定性吸收材料的設備和方法,,(Meth〇d and Apparatus for Making On-Line Stabilized Absorbent Materials) 〇 在加熱連結纖維後,離開活化室(304)的吸收結構(101)亦可被冷卻或 處理。可利用一冷卻系統來冷卻吸收結構(101),此冷卻系統包括:冷來氣 ΕΛΡΑΤΕΝΉΡΚ-ΟΟΙ 〇8\〇831、{Λ·〇〇 1-083!.ΐ £ΐ〇<;2003/6/13 46 體,冷;東空氣,輻射冷卻,空中冷卻,周圍空氣冷卻等等,以及這些方法 的組合。如第五圖所示,冷卻系統可包括一冷凍氣體供應罩(321),一眞空 運輸裝置(323),一風箱(325)和一冷來器或其他冷來元件乃。冷來元件 (327):提供_合適的冷卻劑至—熱交換機(329),而風箱可以讓空氣循環通 過熱交換機而冷卻。已冷卻的空氣可被引導至供鮮㈤)並到吸收結構 (101)上。然後,空氣被引出供應罩(321)以再次循環通過熱交換機(3四)。 、在一特别方面,吸收結構(101)可被冷卻至一設定溫度,此溫度係低 於連、,,識維材料的融化溫度。在另一方面,吸收結鄭叫在活化室(删) 所選擇的向下流設定距離内,可被冷卻至_不超過勘。c的溫度。在進一 步万面,所選擇之設定距離内的吸收結構(101)可被冷卻至不超過U叱的 溫度。所以,吸收結構(101)暴露在活化室(綱)的高鮮電磁能量中後,可 以測量設定距離。在-特定方面,設定距離可具有a5 m的最小値。或者, 設定距離可至少爲0.75 m,或者至少爲丨m。在另一方面,設定距離的最 大i«了爲30 m或者,叹足距離可不超過2〇 m,也可不超過⑺。 在另-方面,已加熱之吸收結構(1〇1)的增加部份可在一特定時間内 被冷卻至設定的理想溫度。可從趟_㈣加部份賴活化室_的時 間來決定。所以,當吸收結構暴録活化室(3G4)中的高辭電磁能中後, 可以測里設耕間。在-特别方面,設定時間的最小値爲⑽秒。或者, 設^間可至少爲_5秒,也可至少爲〇1秒。在另一方面,設定時間 的取大値不超過3秒。或者,設猶間可不超過2秒,也可不超過i秒。 吸收結構⑽)的溫度利用紅外線掃描器來決定,例如得自W 时麗d之行號LS峨⑽的產品,其在 辦公室。以此裝置,可藉由將測量探針醉結華丨财央線,並在設定 探_廠直且她12英忖而測得溫度(根據操作手册)。或者,其他類 穩疋性《、肩G1)亦可被壓縮(將_處財賴_,而提供 峽性吸收賴理躺厚度和密度。在_縣方面 結構被冷卻後才實施的。如圖所于,t f〗疋不及狀 权靜m痛千# 1^ #作可藉著一隊方向轉動的夹 ,千篇()貫仃。或者’去膨鬆操作可利用一匿禁運輸系統,指針壓盤, E:\PATENT\PK-OOI 〇8\0831 \pk-001 -0831-J doc2003/6/l3 47 564172 橢圓形滾輪等,以及這些設備的組合物來實行。 在-特别方面,去膨鬆作用後的吸收結構厚度可具有〇·5麵的最小 値。或者,去膨鬆後的厚度至少爲i mm,也可至少爲2麵。在另一方面, 去膨鬆後(厚度的最大値可A 25 mm。或者去賴作用後的厚度可至15 mm,也可直至i〇mm。 在另一方面,去膨鬆的穩定性吸收結構(1〇1)的密度最小値至 〇·〇5 gW。或者,去膨鬆後的密度至少爲gW,也可至少爲〇 ι 8/咖3 ; 進-步地,去膨鬆後密度的最大値可爲㈣咖3,或更多。或者,去膨鬆 後的密度可至0.45 g/cm3,也可至〇.4 g/cm3。 在選擇的構造中,穩定性吸收結構(1〇1)可被裁切或分割而提供一理 想橫向(即寬度方向輪雜她的結構,以及/或提供一橫向輪廊結構。舉例 來說’裁切系統包括-模具裁切器,_水力裁切器,旋轉刀具,簡讀運動 的刀具等等,以及這些設備的組合物。塑形作用可在吸收結構的連結 纖維被選擇的活化系統(304)活化之前或之後來實施。 應欣賞到前述實施例的詳細揭示,係供説明,而不應因此限制本發 明的糊。雖穌發明?、有少數實施例被詳細敘述,但熟於此項技術者可 、輪易地心、出這些貫&例的改變物,卻不偏離本發明的新穎技術和優點。 例如’ -實施例帽述的特色元件可被併人本發明的其他實施例中。 所以’所有的此類改變都被包括在本發明内,而本發明的範圍也將 由乂下專利申明範圍及所有同等物來界定。進一步地,應瞭解到許多實施 例都可以被想出來,卻無法達到某些實施例的所有優點,尤其是較佳實施 例’然而❹u定優點不應被解«這個實補是不屬於本發明範圍 的。 當介紹本發明元件或其較佳實施例時,冠詞“一,,,“此”及“該,, 是指有-或更多個元H含”,“包括,,和“具有”是指含括之=, 並表示除了所列元件以外還有其他元件。 一因爲可對上述構造作各觀變卻不偏離本發明綱,故在附加圖示中 顯喊上述内容涵蓋的所有情況應被解釋成實舰明而非限制。 E:\PATENT\PK-00! 〇8\〇83l\pk-〇〇l.〇83M.doc2003/6/!3 48 564172 圖示簡單説明 21 diaper 尿布 23 central absorbent assembly 中央吸收裝配 25 front region 前區 27 crotch region 胯下區 29 back region 後區 31 side edge 側緣 33 front waist edge(end) 前腰緣(末端) 35 rear waist edge(end) 後腰緣(末端) 37 leg opening 腿部開口 43 central waist opining 中央腰部開口 49 outer cover 外覆蓋物 51 body liner 體側襯裡 53 absorbent body 吸收體 55 outer layer 外層 57 inner layer 内層 1 59 adhesive 黏著物 i 65 I fastener tab 固定片 ! 71 hook fastener 夠固定物 72 loop fastener 環固定物 75 containment flap 阻遏邊 77 unattached end 未固定末端 79 elastic strand 彈性股線 81 lines of adhesive 黏者線 83 adhesive 黏濁物 85 waist elastic components 腰部彈性構件 87 leg elastics 腿部彈性物 101 stabilized non-woven absorbent structure 穩定性非織造吸收 結構 103 portion 部份 105 side edge 側緣 121 apparatus 設備 123 machine-direction 機器方向 125 cross-direction 機器橫向 127 z-direction z方向 131 airforming device 空氣成形裝置 135 forming surface 成形表面 E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 doc2003/6/13 564172 137 drum 鼓 139 shaft 軸 141 bearing 軸承 143 support 支撐物 145 circular wall 環壁 147 vacuum duct 眞空導管 149 entrance opining 入口 151 vacuum supply conduit 眞空導管 153 vacuum source 眞空源 155 bearing 軸承 159 overhead mount 上頭的支架 161 rim 鼓框 163 rim seal 鼓框封蓋 171 forming chamber 成形室 173 entrance 入口 175 exit 出口 177 batt 棉絮 179 fiberizer 纖維化機 181 delivery conduit 輸送導管 183 binder fiber supply 連結纖維供應源 185 opening device 開口裝置 187 metering device 計量裝置 189 binder fiber delivery conduit 連結纖維輸送導管 191 blower 風箱 193 forming surface side 成形面側 195 free surface side 自由面側 201 form member 成形構件 205 foraminous member 多孔構件 209 open channel 開放渠道 213 side-masking member 側邊裝飾構件 215 non-uniform inner side wall 不均勻内部側壁 271 scarfing system 裁切系統 273 scarfing chamber 裁切室 275 scarfing roll 裁切滾輪 281 conveyor 運輸裝置 283 endless conveyor belt 環狀運送帶 285 roller 滾輪 287 vacuum suction box 眞空抽吸箱 E:\PATENT\PK-001 08\0831 \pk-001 -0831 -1. doc2003/6/13 564172Systems (located in NA "Bothell, Washington, USA.) Pickers / Marconi camera. The ship emitted by the camera passes through the sample, and its field light is blocked by the black construction tissue. The light passing through the sample is blocked by the sample. A suitable analysis system is used for imaging, such as Cambridge / Leica from Bockbaker, IUmois, USA. Its brand name is Quanmetet 97 ° Image Analysis System to determine the intensity of light passing through the sample. The image forming system uses A 20 dirty Nikon lens', with F to c adapter) to complete, as obtained from Nikon OEM Sales of Full, N γ, usa, which has a variety of connected neutral density filters (such as alternating and polar ), The intensity of the light reaching the scanner has been controlled. The working distance between the lens and the test sample is 457 mm (approximately 18 inches). The total field size of 900 pixels is 253 mm (approximately 10 inches). Sample The optical shell pattern below the length (for example, the sample portion that is not blocked by the black construction tissue paper, including the area of increased thickness) is determined using the software program of Annex 2. According to the sample reading, the absorption structure_axis direction is used to determine Measurement pending Samples. However, samples should also be taken according to the horizontal axis of the absorption structure. _ The gauge brightness of the sample is measured on the 60 structures below the sample length. 'The width of each structure is 3 bands. The measured brightness is According to the _ 6-point gray scale, the unit of f 0 is equal to black and the unit of 64 is white. The brightness level under the sample length (that is, corresponding to the change in sample thickness) is determined by multiplying the frame measurement 値 by U (that is, boosting force)口 10%). If the phase E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831-1, doc2003 / 6/13 35 564172 next to the measured data of the architecture exceeds this threshold, the hierarchy will start. The brightness level under the sample length (determined by the %% confidence range obtained by the traditional τ statistical analysis of N = 4 or 3 used by students) is averaged to determine the average level of each group of samples. For the sample of the series (the financial and financial organization layer is on the silk base layer), the average brightness level ranges from 4.02 to 6.84 grayscale units s / mm, among which the number is 5 43 grayscale units, s / mm In contrast, the samples of the stable absorption structure (having an integrated structure) according to the present invention have an average redundancy gray scale of 0.93 to 2.31 gray. Step unit s / mm, where the number is 62 gray-scale units s / mm. Therefore, ideally, the average brightness level of the stable absorption structure (101) of the present invention has an uneven thickness in the width direction, and is ideally 05 to 3 () gray scale unit 3 / orbital, and more reasonably, 0.93 to 2.31 gray scale unit s / mm, which is determined by the absorption structure brightness test. At positions where the thickness is uneven along the length of the structure, the average brightness level range in the middle of the longitudinal ends in the length direction is also 0.5 to 3.0 gray scale units s / mm (measured by the absorption structure brightness test), which is ideal. It is 0.93 to 2.31 gray scale units s / mm. In the position where the pre-stabilized absorption structure (101) is activated by non-conductive heating (for example, exposed to electromagnetic energy), the stable absorption structure also has the effect of the existence of the connection fiber and subsequent activation of electromagnetic energy. The resulting unique physical properties. These properties can be qualitatively and quantitatively measured using oxidation degrees and position measurements, as well as the efficiency of attachment within the absorbent structure. More specifically 'ultraviolet, visible, near-infrared, infrared, and Raman spectroscopy; surface analysis; differential scanning colorimetry, chromatographic separation; and various microscopy techniques can demonstrate heat transfer by pair / watt or infrared radiation And the "external" heating has unique properties compared to the "internal" heating using non-conductive technology. By infrared and convective heating, radiant energy is converted into thermal energy on the surface of the rapidly absorbing structure. Thermal energy on the external surface of the absorbent structure will eventually diffuse toward the center of the absorbent structure through heat conduction. This heating process is slower and requires more time for the center of the absorbent structure to reach a critical temperature capable of melting the connecting fibers in the center of the prone structure. The slow process of heat transfer is based on the thermal conductivity of the structure and its overall size (e.g. thickness). Therefore, in this type of heating process, the greater oxidation of the fibers occurs towards the external surface of the structure (or specifically on the external surface). Thermal bonding in this way also produces yellow fibers on the external surface of the absorbent structure. E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1, doc2003 / 6/13 564172 For non-conductive heating (even using electromagnetic energy), the maximum temperature of the absorption structure (1〇1) is also Near the outer surface. However, the temperature rising in the center of the absorbent structure (1 () 1) is almost equal to the temperature of the outer surface. This is because the scale conduction heating program is active and direct. The energy transfer in the center of the absorbing structure is less affected by thermal conductivity, but rather by the non-conductive nature and length of the non-conductive range of the absorbing material. In other words, the heating effect usually occurs from the center of the absorption structure (ιιι) toward the external surface. The implementation time of the infrared energy must be 3 to 30 times longer than that of non-conductive heating, so that the entire absorption structure is heated uniformly. More specifically, the need for so much extension time is to obtain the ideal temperature critical threshold (such as the melting temperature of the connected fibers) in the center of the suction structure. When properly implemented, non-conductive heating is quickly generated and relatively uniform. Fast and nano-scale direct heating prevents substantial thermal degradation of the polymer in the heated absorbent structure. The percentage of oxidation-depleting compounds that occur in any particular hybrid is exposed to elevated temperatures (such as 75. 0 is proportional to the time. Infrared heating can maintain a higher surface temperature throughout the heating cycle than microwave heating. Μ The percentage of oxidation caused by the addition and subtraction of the material on the outer silk surface is 5 to 35 times (or more) than the percentage of Junsheng on the silk surface outside the non-material recording structure. Therefore, the microwave radiation is used to heat it. The absorption structure will produce a structure whose oxidation on the outer surface will be 5 times less than the shirt, more specifically 3 times less. The difference in oxidation is caused by the addition of a solution on the silk surface. The analytical technique described previously. In this application, typical compounds produced by oxidative degradation include high color negative (interrogative absorption). These color compounds are produced by recognizable unsaturated spear conditions. Examples include polymerizing unsaturated carbon compounds, unsaturated radicals, containing organic bond groups, thieves, and oxidative / degradation mechanisms with free near-formed, excluded reactions' and arbitrary chain breaks to form conjugated duplexes Condensed compounds. In general, the increased oxidation can be easily found with the naked eye, which makes materials using infrared and convective heating look yellower and therefore feel poorer.-A species used to analyze lindane and cellulose materials ± The fast-linking 'non-destructive method' of Jilin's compounds is described here. UV and visible spectra are measured on a controlled and heated sample. The final light? Is subtracted and compared with the -series reference sample (borrowed in the higher A series of comparison samples were prepared by heating at a temperature, and the known T, and the domain period (the side of the Jingyu side) were recorded for comparison. The spectrum is at E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1, doc2003 / 6/13 37 564172 Information on the molecular absorption properties and color of thermally degraded products that form polymers and cellulose is directly generated. The maximum absorption ratio of ultraviolet to the visible spectrum can be as high as 4% for the chemicals produced and the approximate concentration of white. Information. This basic program can use UV and visible fluorescence, photo-divergence, and infrared spectrum generation again to provide similar and complementary results. For more detailed structural analysis, polymers and Vitamin materials can be dissolved in a suitable solvent, processed by liquid chromatography, and further analyzed using the above-mentioned spectroscopy techniques or a large number of spectra to determine the structure and molecular weight of any degrading compounds. These compounds usually have a high degree of color , Such as yellow or brown, this is due to the brown effect of thermal degradation and oxidation. There are many literatures describing detailed analysis of degrading compounds in synthetic and natural polymers, and most of the techniques are sufficient to measure the entire cross-section of the heated structure. The relative amount of oxidation on the cross-section. In addition, the use of an iron microscope with iron tetraoxide consumption can reveal the integrity of the internal bond junctions and indicate the maximum heating temperature to reach any part of the heated structure during the procedure. Ten illustrations-an embodiment of a device, designated by 标号), for manufacturing a stable absorption structure (101) according to the present invention and the method described above. The device 021) has a designated length or machine direction (123), a designated wide-length coin transverse (125) across the machine direction, and a paper thickness or z direction. For the purposes of this disclosure, the machine direction (123) is the direction in which a particular component or material is conveyed longitudinally 'or along and through a device-specific, original location. The machine transverse direction (125) is roughly on the plane where the material is conveyed and passes through the program, and is perpendicular to the original machine direction (123). The z direction (127) is perpendicular to the machine direction (123) and the machine transverse direction (125), respectively, and extends substantially along a depth direction 'thickness vector. In the illustrated embodiment, the machine direction (123) corresponds to the longitudinal X axis of the diaper ⑼ in the figure-and the machine direction ⑽) corresponds to the transverse γ of the diaper. Fortunately, the device (m) contains an -air forming device, as In the fifth and sixth figures, reference numeral ⑽) has a shaped surface ⑴ 5) which is movable, has holes and extends along the circumference of the drum ⑽) (the reference numbers basically represent their entities). The drum is attached to a shaft (139) connected to a connection (H3) by a bearing (M1) (seventh picture. As shown in the seventh picture, & includes an AND shaft (m ') The connected mounting wall (I45) rotates in connection with it. The shaft ⑽) is driven by a suitable motor or linear shaft (not shown) to rotate counterclockwise, as shown in the fifth and sixth figures. The ring wall (⑷) cantilever the forming surface ⑽) and the opposite side of the drum (n7) is open. On the forming surface (135), an air guide E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 38 564172 tube (丨 47) is placed in the direction of inward emission. Through the drum interior. The hollow tube (147) has an arched, elongated inlet (149) below the porous forming surface (135) (described later in more detail) to allow liquid to circulate between the hollow tube and the forming surface. The empty air duct ㈣) is connected to an empty air supply duct (151) connected to the empty air source ⑽) (shown schematically in the seventh figure). For example, the empty source (153) may be a suction fan. The hollow tube (147) is connected to the hollow supply tube (151) along the outer peripheral surface of the tube and extends along the circumference of the tube. The hollow duct (147) projects radially from the hollow supply duct (151) toward the forming surface (135) and includes laterally spaced side walls (147A) and angled spaced end walls (147B). The shaft (137) extends through the wall (145) and enters the hollow supply duct (151), and is in contact with a bearing (155) inside the duct. The bearing (155) is sealed by the empty supply duct (151) so that after the air enters the duct, the air around the shaft (139) cannot be sucked. The stent (157) and the entire catheter are supported by an upper stent (159). The Bayi drum frame (161) (seventh picture) is mounted on the wall (145) of the drum (137) and the drum frame (161) has a small hole in its wire range, allowing the flow to move completely freely through the drum rotation Like ^ 气. The drum frame (161) is generally tubular and extends around the axis of rotation of the shaft ⑽) and near the alcove). The drum frame (161) is suspended from the drum wall (145) and has a -radially facing surface, which is adjacent to the entrance (149) of the hollow tube (147). A drum frame cover (163) is installed on the inward facing surface of the drum frame (161) in order to provide a tempered seal between the frame ⑽) and the entrance (149) of the air duct 〇47). For sliding, and sealingly engages the wall (147A) of the hollow catheter. A cover (not shown) is also installed on the end wall (1 peach) of the hollow tube (14) for sliding, and is sealedly engaged with the surface of the drum frame (⑹) facing inward. The cover can be sealed and allowed to slide. Made of suitable materials. Looking back at the sixth figure, the equipment (⑵) further includes a forming chamber (m), and the forming surface (⑽) can be connected to the rotating drum (I37) to move through the forming chamber (m). More specifically, in the embodiment shown in the figure, 'the molding surface (n5) moves counterclockwise in the molding chamber (m), which is roughly from the two entrances') (the molding surface enters through this entrance ⑽) Forming to fiber-free material) to-exit (175) through which the forming surface exits the forming chamber, and a pre-stabilized absorption structure (101) is formed in the forming chamber). Alternatively, the drum cymbal) may be rotated clockwise with respect to the forming chamber (=). The forming room is supported by a suitable support frame (not shown). This support frame can be tied to and / or connected to other suitable ΕΛΡΑΤΕΝΤ \ ΡΚ-001 〇8 \ 〇83 l if needed or desired \ pk-001 -0831 -1, doc2003 / 6/13 39 On the component " and collecting fiber lining, such as cotton wool (Π7) (fifth and sixth figures) in the form of absorbent fiber, from -i, iW (not显 ㈣ is transported to the _ fiberizing machine (Μ), which can be-a traditional rotating clock /: 的, a rotating cotton cleaning roller or other suitable fiberizing device. Fiberizing machine (197) $ $ 絮 (^ 77 ) Is separated into individual, loosely absorbed fibers, and these fibers are transferred from the fiberizing machine to the openings y to (171). In the illustrated embodiment, the fiberizing machine (located at the forming chamber) (⑺) ^ Fang However, 'it should be understood that the fiberizing machine (I79) can also be located away from the forming room (Π1), and other suitable devices in the absorption industry are transported to the inside of the forming room in other ways, which still belongs to the scope of the present invention. + The fibers or particles of the superabsorbent material can be removed using traditional mechanisms such as pipes, channels, spreaders, nozzles, etc., and combinations of these items Into the forming chamber (171). In the illustrated embodiment, the 'superabsorbent material is fed into the forming chamber (171) through a delivery duct (181) and a nozzle system (not shown). The fiber material is connected from a suitable connection. The fiber supply source (183) is sent (in the form of a bale) to a suitable opening device (185) to roughly separate the connecting fibers into individual, loose connecting fibers. For example, the opening device (185) Can be used for selection, carding, planing, etc., and combinations of these actions. Then, the selected amount of connected fiber is directed to a metering device (187), which supplies a controlled amount of connected fiber to a connected fiber delivery catheter (189). For example, the linked fiber metering device (187) may be a model CAM_1X12 device, available from Fiber Controls, Inc., with an office in Gastonia, North Carolina, U.S. A bellows ( 191) or other suitable device to help the connecting fibers pass through the delivery catheter (189). In the illustrated embodiment, the connecting fiber catheter sends the connecting fiber into the fiberizing machine (171) so that it can be homogeneously mixed with the absorbent fiber, Then absorbed The homogeneous mixture with the linking fibers is sent to the forming chamber (171). However, it should be understood that the linking fibers can also be sent to the interior of the forming chamber separately from the absorbent fibers, and is sent by the fiberizing machine (179) in addition to the absorbent fibers. To a position other than the conveying point of the forming chamber. If the connecting fibers are fed into the forming chamber (171) closer to the forming entrance (173), the connecting fibers will concentrate on the absorption formed on the forming surface (135). The main surface of the structure (101), or the molding surface side (193) or the inside. If the connecting fiber is sent to the forming chamber (171), which is closer to the exit of the forming chamber E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1 doc2003 / 6 / l 3 564172 (I75) ' Then the connecting fiber will be on the main surface of the absorbent structure (101), or on the free surface side (195) (sixth figure) or outside than the needle. Alternatively, the linking fibers may be combined with or incorporated into the source of the absorbent fibers, rather than entering the air forming device (m) separately from the absorbent fibers. For example, the binding fibers can be mixed with the absorbent fibers before the absorbent fibers are sent to a supply roller (i.e., cotton batt 7). The porous forming surface (135) is defined by a series of forming elements or forming members (201) in the illustrated embodiment. The forming members are arranged end-to-end around the forming drum (137), and are separately connected to the drum. . As shown in the eighth figure, the forming members ⑼1} are respectively defined—for receiving air-fiber material “roughly the same”. These figures correspond to the ideal length, width, and thickness of the individual absorbent structure (1Gii), and the individual absorbent structure (101) will repeat around the periphery of the drum. However, ^ repeated or non-repeated patterns can be used in the hairpin. It should also be understood that continuous, non-patterned absorption structures can be formed on the forming surface (135). For example, the reduced surface is flat. , Or shaped absorbent structure is usually rectangular, and then processed into the desired shape (such as cutting or other methods). Referring to the eighth to tenth drawings, the forming member (2101) includes a porous member (5), which is operable on the forming drum (135) and is different from it. The forming member (2Q5) may include-coarse mesh screen, a mesh gauze,-hard cable fabric,-perforated member, etc., and these still compositions. In the embodiment shown in the tenth figure, a plurality of open channels (209) are formed to be grooved, which extend approximately radially to allow air or other selected gases to be free from the outer surface of the drum to the inside of the drum. Ground flow. The channel (209) can have any desired cross-sectional shape, such as circular, oval, hexagonal, pentagonal, other polygonal shapes, etc., as well as the composition of these shapes. With particular reference to the tenth figure, the outermost surface defined by the countersink member ⑽) in the radial direction may be equipped with a surface profile of uneven depth (i.e., the z-direction (127)) to form the formed surface (135) The pre-stabilized absorbent structure (101) provides an ideal uneven thickness. In an ideal arrangement, the variation in the z-direction of the surface profile may have a selected pattern, and the pattern of the project may be regular or irregular. For example, the pattern of the surface contour can be designed to provide a selected repeating pattern along the circumference of the shaped drum. The surface profile of the porous member (205) of Fig. 10 thus defines a longitudinally opposite end region 'which has a first-pina degree; and a central region which has a second average depth which is greater than the first average depth. Each of the end regions having the first average depth can be provided to the absorbing structure (101) formed by E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-083M.doc2003 / 6/13 564172 on the forming surface (I35) A lower basis weight area and / or thickness, and a financial center with a larger second average depth _ can be transferred to provide higher base area or thickness area. The phases ^ 'may each have a first-level flatness scale which may be substantially adjacent to an adjacent area having a larger second depth. It should also be understood that the porous member (2G5) can be designed to have—through the forming surface, the Z direction of the width, the surface profile, to the absorbent structure formed on the forming surface, and through the uneven basis weight and / or thickness of its width. . In an ideal bank, the surface of the porous member (2G5) is lightly fixed—roughly trapezoidal. Or 'round shot' defines hemispherical or flat. In the illustrated embodiment, the depth defined by the porous member (205) is turned into a pocket area ㈣, which extends along the-part of the length of the forming surface 依 in the direction ϋ of the machine, and the domain crosses the width. The central part forms the absorption structure shown in the fourth figure. L # aspect 'formed surface _ or more non-flowing area can be used by-appropriate blocking mechanism (not visible axis, miscellaneous weaving cover or paste air money offering 彡 pure kiss = selected area. So' resistance The mechanism can make the forming surface 维 5) the fiber partial thief covered by the blocking structure to reduce this amount of money. Miscellaneous textures can be set up to form other desirable properties of the absorbent structure (1G1), such as forming a series of notches on a formed absorbent structure (not shown). ·, Can provide confession-Sense Lin, turn to the station to cut the fabric that is longitudinally connected to the absorbing structure (ι〇1) on the forming surface (135) into individual absorbing structures, which can help find the place and place it. Still referring to the eighth to tenth drawings, the forming member (201) may also include one or more side decorative members (213) 'sometimes also referred to as a contour ring to provide an ideal for the absorbent structure (101). Shape (i.e. width outline). For example, in the illustrated embodiment, the side decorative member (213) is made of a pair of laterally opposed ring members lion 'which can be laterally opposed to each other around the forming drum (137). Each member (213) has a non-uniform inner side wall (215) along its length, so that the lateral decoration member (213) laterally opposite the inner side wall defines the absorption structure (101) on the forming surface (135). Width outline. More specifically, the inner side wall (215) of the side decoration member (213) has a meandering outline when it extends in the machine direction (123). Therefore, the side decorative member (213) can provide a narrow and wide area of the forming member (201). Therefore, the absorbent structure (101) output from the air forming device (1; 31) may have a width profile which is non-uniform in length along at least a part of the structure. E: \ PATENT \ PK-001 〇8 \ 〇83 l \ pk-001-0831-l.doc2003 / 6/13 42 564172 In another aspect, at least one of the side decorative members (213) may have one or More main flaps (not shown). For example, individual main flaps can be used to make or verify the length of each intended absorbent structure (101) on the circumference of the forming drum (137). Such side decorative members (213) are particularly advantageous when air-forming devices (131) are used to produce disposable absorbent structures (e.g., diapers, child training pants, feminine care products, adult incontinence products, etc.). It should be understood that the inner sidewall (215) of the side decorative member (213) may also be linear (i.e., parallel to the machine direction (213)) to provide a generally rectangular, band-shaped absorbent structure (101). . It should also be understood that the side edges (105) of the absorbent structure (101) can also be provided by cutting and removing, cutting and folding, and a combination of these methods. The forming surface (135) is considered here as While explaining a part of the example of the drum (137), it is understood that other techniques for providing a forming surface can also be utilized and deviate from the scope of the present invention. For example, the forming surface (135) may be formed by an endless forming belt (not shown). Such forming belts are shown in U.S. Pat. No. 5,466,409, entitled "FORming BELT FOR THREE-DIMENSIONAL FORMING APPLICATIONS", which was published on November 14, 1995. In the operation of manufacturing a formed 'non-woven pre-stabilized absorbent structure, that is, before the connecting fibers are activated to form the inner fiber connection within the absorbent structure, the hollow source (153) (seventh figure) will be in the hollow tube (147) Hollowing is generated relative to the interior of the forming chamber (171). When the molding surface (135) enters and then passes through the molding chamber (171) toward the molding chamber exit (175), the absorption fibers, bonding fibers and superabsorbent materials in the molding chamber are effectively transported or conveyed by an air-carrying air stream, and are oriented toward the porous molding. The emptiness of the surface attracts inward. It should be understood that the absorbent fibers, superabsorbent materials and bonding fibers may also be delivered by any suitable fluid medium in the forming chamber (171). Therefore, it should be understood that any gas system used as a conveying medium is a general reference, and it includes any fluid having a conveying effect. Air passes inwardly through the forming surface (135) and exits the drum (137) through the air supply duct (151). Absorbent fibers, connecting fibers and superabsorbent materials are collected by forming members (201) to form a pre-stable absorbent structure (101). It should be understood that the intensity or extent of the hollow suction effect can be selectively adjusted to control the density of the absorbent structure (101) formed on the forming surface (135). Higher suction strength can result in higher density or low porosity absorbent structure (101), while lower suction strength can result in lower density or higher porosity E: \ PATENT \ PK-001 08 \ 083l \ pk -〇〇1.〇g31. | Doc2003 / 6 / l3 43 564172 absorption structure. The specific degree of suction intensity will depend on the specific flow characteristics of the forming chamber (171). Obviously, the known short and repeated trial and error method can be used to find the ideal suction intensity. The density of the absorbent structure (101) before activation of the linking fibers is important for controlling the desired functional properties of the subsequently stabilized absorbent structure. Thereafter, the drum (137) carrying the absorbent structure (101) leaves the forming chamber (171) through the opening (175) to the cutting system (271) (as shown in figures 5 and 6), where the absorbent structure has more thickness than the thickness Can be trimmed and removed to a predetermined level. The cutting system (271) includes a cutting room (273) and a cutting roller (275) in the cutting room. The cutting roller (275) grinds away excess fibrous material from the absorbent structure (101), and the removed material is conveyed away from the cutting chamber (273) by a suitable drainage duct known in the art. For example, if desired, the removed fibrous material can be recycled back to the forming chamber (171) or the fiberizing machine (Π9). In addition, the cutting rollers (π) can be rearranged and redistributed in the machine direction (123) and / or the machine direction (125) of the absorbent structure (125). The cutting wheels (275) can be rotated The system is operatively connected and coupled with a shaft member (not shown) as shown, and is driven by a suitable system (not shown). The drive system may include any conventional lambda device such as a dedicated motor, or a Couplings, gears, or other transmissions that are operatively connected to a motor or drive mechanism used to rotate the forming cymbal. The cutting system 提供 can provide a traditional tailoring_removal or redistribution that has been formed on the forming surface (135) The excess thickness of the absorbent structure (101) above. The cutting operation can cause the absorbent structure to contact the cutting roller (275) to produce-the main surface-the free surface side (193) in the embodiment shown has the desired Contoured absorption structure (jOl). For example, the cutting roller (275) can be designed to provide a substantially flat surface along the absorbent structure (a cutting surface called 1), or can optionally be designed to provide an uneven surface. The cutting shaft (275) The handle surface (丨 35) is scaled, and the drum is forwarded by cutting. ^ The cutting roller (275) of the illustrated embodiment rotates clockwise and opposite to the direction of rotation of the drum (137). Or 'Cut Roller _ can also rotate with the forming surface of the forming drum 〇37): Regardless of the situation, the rotation direction of the cutting roller 应 should be selected appropriately to form a Kaihan absorption structure (1〇1) The contact surface provides effective cutting. In a similar method, any other suitable cutting mechanism can be used instead of the cutting system _ to provide fiber absorptive structures by absorbing, ". And the relative movement between the cutting mechanism ⑽) to provide cutting ΕΛΡΑΤΕΝΤΝPK -001 〇8 \ 〇831 \ pk-001-0831 -1 doc2003 / 6/13 44 564172 cutting or abrasion effect. After the cutting operation, the forming surface portion forming the absorbent structure (101) will be moved to the forming chamber ( 171) The release area of the outer device (121). In the release area, the absorbent structure (101) is sucked from the forming surface (135) onto a transport device (281) as shown in the fifth and sixth figures. This release can be assisted by using the air pressure inside the drum (137). The transport device (281) receives the formed absorption structure (101) of the forming drum (137) and transports the absorption structure to a collection area or a location for further Processing (not shown). For example, suitable transportation devices may include conveyor belts, air drums, transfer rollers, electromagnetic suspension transportation devices, fluid suspension transportation devices, etc., and combinations of these devices. In the illustrated embodiment, , Transportation equipment (281) Includes an endless conveyor belt (283) surrounding a roller (285). An empty suction box (287) is positioned under the conveyor belt (283) to suck the absorbent structure (101) off the forming surface. Transport The belt (283) is porous, and the hollow box (287) forms a full state at the position of the conveyor belt near the forming surface, so that the hollow state in the empty box can act on the absorbing structure (101) on the forming surface (135). The removal of the absorbent structure (101) from the forming surface (135) is also accomplished by the weight of the absorbent structure, centrifugal force, mechanical injection, positive pressure or a combination of these methods, or other suitable methods without departing from the present invention. For example, in the illustrated embodiment, the absorption structures (101) leaving the forming chamber are connected end-to-end to form a fabric or a series of absorption structures, each of which has a selected shape and It roughly corresponds to the corresponding forming member (201) used to form each individual absorbing member. Referring now to the fifth figure, when the pre-stabilized absorbing structure (101) is transferred from the forming surface (135) to the transport device (281), each Absorbent structure (304), wherein the connecting fibers are activated to form internal fiber connections within the absorption structure. In one embodiment, the connection activation system (304) includes an activation chamber (3) through which each absorption structure (101) passes. 〇6), and a generator (308) to radiate electromagnetic energy in the activation chamber when each absorption structure passes through the activation chamber. For example, a suitable microwave generator can provide a sufficient microwave energy and guide this energy Via a suitable waveguide (310) to the activation chamber (306). In one embodiment, the electromagnetic energy may be at least 0.3 RF amount of radio frequency (RF). Alternatively, the frequency is at least 300 MHz, and optionally at least 850 MHz. In other respects, the maximum chirp of this frequency may be 300 MHz, or more. Alternatively, the frequency can be up to 30,000 MHz 'or optionally up to 2600 MHz. In a specific embodiment, the wireless E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 .00831 -1 doc2003 / 6/13 45 564172 is ideally 27 MHz. In another embodiment, the electromagnetic energy may be microwave energy, which ranges from 915 MHz to 2450 MHz. In the special-foot arrangement, electromagnetic energy can selectively heat the bonding fibers to a temperature higher than the melting temperature of the bonding fibers. Buttons, fusion bonding fibers can be made into knots and selectively connected to absorbent fibers, superabsorbent materials and / or other bonding fibers within the absorbent structure. The linking fibers can also be substantially activated without heating the entire absorbent structure (101). In a particular aspect, the linking fibers can be activated quickly, but can avoid excessive heating of the absorbent structure (101). Heating and thawing the binding fibers in the activated absorbent structure (101) can be achieved by any available effective mechanism. For example, electromagnetic energy can heat water vapor present in the absorption structure (101), and heated steam can selectively melt the connecting fibers. In another aspect, the machine can be absorbed by the linking fiber 'and the absorbed energy can selectively heat and melt the linking fiber. The total residence time of the absorbent structure (101) in the activation chamber (306) can provide a unique efficient activation period. In a specific aspect, the activation period is at least 2000 seconds. Alternatively, the activation period may be at least 0.05 seconds, and may also be at least 0.001 seconds. In other aspects, the activation period can be up to 3 seconds. Alternatively, the activation period can be 2 seconds or 1.5 seconds. The activation chamber (304) may be a conditioned space in which electromagnetic energy can generate an effective and continuous wave. In a particular aspect, the activation chamber (304) can be designed as a resonance chamber. A suitable device for a resonant activation chamber system is disclosed in U.S. Patent No. 5,536,921, issued by Hedrick et al. On July 16, 1996, entitled "System for Providing Microwave Energy to Sheet Materials," (system FORAPPLYING MICROWAVE ENERGY IN SHEET-LIKE MATERIAL); and U.S. Patent No. 59162403 issued by Brandon et al. On June 6, 1999, entitled "Composite Materials with Elastic Regions and Methods of Making them," (coppsite materia; l WITH ELASTICIZED PORTIONS AND A METHOD OF MAKINGTHE SAME). These documents are incorporated herein by reference in a form incompatible with the present invention. Another suitable activation system for activating binding fibers is disclosed in U.S. Patent Application Serial No. 10 / U37385, filed December 20, 2001, entitled "Apparatus and Method for Manufacturing Stable Absorbent Materials on the Line," (MethOd and Apparatus for Making On-Line Stabilized Absorbent Materials) 〇 After heating the bonding fibers, the absorption structure (101) leaving the activation chamber (304) can also be cooled or treated. A cooling system can be used to cool the absorption structure (101). The cooling system includes : Cold gas ΕΛΡΑΤΕΝΉΡΚ-ΟΟΙ 〇8 \ 〇831, {Λ · 〇〇1-083! .Ϊ́ £ ΐ〇 <; 2003/6/13 46 body, cold; east air, radiation cooling, air cooling, ambient air cooling, etc., and a combination of these methods. As shown in the fifth figure, the cooling system may include a refrigerated gas supply hood (321), an air transport device (323), an air box (325), and a cooler or other cooler element. Cooler element (327): Provides the appropriate coolant to the heat exchanger (329), and the bellows allows air to circulate through the heat exchanger to cool it. The cooled air can be directed to the fresh air supply) and onto the absorption structure (101). The air is then drawn out of the supply hood (321) to circulate through the heat exchanger (34) again. In a special aspect, the absorption structure (101) can be cooled to a set temperature, which is lower than the melting temperature of the material. On the other hand, the absorption junction is called to be within the selected downflow setting distance of the activation chamber (deletion), and can be cooled to no more than 勘. c temperature. In a further step, the absorption structure (101) within the selected set distance can be cooled to a temperature not exceeding U 叱. Therefore, after the absorption structure (101) is exposed to the high-fresh electromagnetic energy of the activation chamber (gang), the set distance can be measured. In a specific aspect, the set distance may have a minimum 値 of a5 m. Alternatively, the set distance may be at least 0.75 m, or at least 丨 m. On the other hand, the maximum distance i is set to 30 m or the distance between sighs may not exceed 20 m or ,. On the other hand, the increased portion of the heated absorption structure (101) can be cooled to a set desired temperature within a specific time. It can be determined by the time of the trip plus the activation room. Therefore, when the high-frequency electromagnetic energy in the activation structure (3G4) of the absorption structure is recorded, the farm can be measured. In particular, the minimum time for setting the time is a leap second. Alternatively, the interval may be at least _5 seconds, and may be at least 0 seconds. On the other hand, the set time should not exceed 3 seconds. Alternatively, it may be set to no more than 2 seconds or no more than i seconds. The temperature of the absorbing structure ii) is determined using an infrared scanner, such as the product from W Shili, line number LS Emei, which is in the office. With this device, the temperature can be measured by drunk the measuring probe to the financial center line and setting the probe at the factory with her 12 inches (according to the operation manual). Alternatively, other types of stability ("Shoulder G1") can also be compressed (will be _attributes _, and provide isthmus absorption lyric thickness and density. The structure is implemented after cooling in the county. Figure Therefore, tf〗 疋 不等 状 权 静 m 痛 千 # 1 ^ # Make a clip that can be turned by a team direction, thousands of articles () run through. Or 'debulking operation can use a forbidden transportation system, pointer Platen, E: \ PATENT \ PK-OOI 〇8 \ 0831 \ pk-001 -0831-J doc2003 / 6 / l3 47 564172 oval rollers, etc., as well as the combination of these devices to implement. In-special aspect, go The thickness of the absorbent structure after bulking can have a minimum thickness of 0.5 sides. Alternatively, the thickness after debulking can be at least 1 mm or at least 2 sides. On the other hand, after bulking (thickness of The maximum thickness can be A 25 mm. Or the thickness after delamination can be up to 15 mm, or up to 10 mm. On the other hand, the density of the debulking stable absorption structure (101) is at least 値. 〇5 gW. Alternatively, the density after debulking is at least gW, or at least 〇8 / Ca 3; further, the maximum density after debulking may be ㈣ 3 or more. Alternatively, the density after debulking can reach 0.45 g / cm3 or 0.4 g / cm3. In the selected configuration, the stable absorption structure (101) can be cut Or split to provide an ideal lateral (ie width direction wheel structure), and / or provide a horizontal wheel structure. For example, 'cutting system includes-die cutter, hydraulic cutter, rotary cutter, Briefly read the moving knives, etc., and the composition of these devices. The shaping effect can be performed before or after the binding fibers of the absorbent structure are activated by the selected activation system (304). The detailed disclosure of the foregoing embodiments should be appreciated It is for explanation, and should not be used to limit the paste of the present invention. Although there are a few examples of the invention, but those skilled in the art can easily and easily make changes to these examples. Without departing from the novel technology and advantages of the present invention. For example, the characteristic elements described in the embodiments may be incorporated in other embodiments of the present invention. Therefore, 'all such changes are included in the present invention, and The scope of the invention will also be determined by His Majesty The scope of the declaration and all equivalents are used to define it. Further, it should be understood that many embodiments can be conceived, but not all the advantages of certain embodiments can be achieved, especially the preferred embodiments. «This actual supplement is outside the scope of the present invention. When introducing elements of the present invention or its preferred embodiments, the articles" a ,,, "this" and "this," refer to having-or more elements containing "," Including, "and" having "refer to inclusive = and indicate that there are other elements in addition to the listed elements. One can make various changes to the above structure without departing from the outline of the present invention, so in the attached drawings It is stated in the instructions that all the circumstances covered by the above content should be interpreted as actual and not restrictive. E: \ PATENT \ PK-00! 〇8 \ 〇83l \ pk-〇〇l.〇83M.doc2003 / 6 /! 3 48 564172 Brief description of the diagram 21 diaper diaper 23 central absorbent assembly 25 front region front Area 27 crotch region 胯下 29 29 back region 31 side edge side edge 33 front waist edge (end) 35 rear waist edge (end) 37 leg opening central waist opining central waist opening 49 outer cover outer cover 51 body liner 53 absorbent body absorbing body 55 outer layer outer layer 57 inner layer 1 59 adhesive i 65 I fastener tab 72 loop fasteners 75 containment flap 77 unattached end 79 elastic strand elastic strand 81 lines of adhesive 83 adhesive viscose 85 waist elastic components 87 leg elastics leg elastics 101 stabilized non-woven absorbent structure 103 portion 105 side edge 121 apparatus 121 machine-direction 125 cross-direction 127 z-direction z 131 airforming device 135 forming surface E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1 doc2003 / 6/13 564172 137 drum 139 shaft 141 bearing 143 support 145 circular wall 147 vacuum duct emptiness duct 149 entrance opining 151 vacuum supply conduit 153 vacuum source Source 155 bearing 159 overhead mount bracket 161 rim drum frame 163 rim seal drum frame cover 171 forming chamber forming chamber 173 entrance entrance 175 exit exit 177 batt cotton 179 fiberizer fiberizing machine 181 delivery conduit 183 binder fiber supply 185 opening device 187 metering device 189 binder fiber delivery conduit 191 blower bellows 193 forming surface side 195 free surface side free surface side 201 form member forming member 205 foraminous member porous member 209 open channel open channel 213 side-masking member 215 non-uniform inner side wall uneven inner side wall 271 scarfing system cutting system 273 scarfing chamber cutting Room 275 scarfing roll Cutting roller 281 conveyor 283 endless conveyor belt 285 roller 287 vacuum suction box E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 -0831 -1. doc2003 / 6/13 564172

【圖式簡單説明】 爲本發明吸收物件的平關,熟尿布被解_平的狀態 圖爲根據第-圖之線2·2所得的截面圖。 第二圖爲尿布呈穿戴狀態的立體圖。 =32第—圖所示之尿布吸收結構縱轴而得的截面圖。 〜圖爲喊本發明吸收結構的設備概要圖。 :七口^五圖叹備中空氣成形裝置的放大側視圖。 =f 裝置的部份截面圖 圖 <邵份縱向截面概要圖 第十圖爲细鼓和成形表面$ E:\PATENT\PK-001 08\083 !\pk-00! -083 J -1 doc2003/6/l 3 564172 弟十圖爲先如技術之穩定性吸收結構切割侧緣的概要截面於廊 第十二圖爲本發明穩定性吸收結構之未切割側緣的概要截面輪廊。 第十二圖爲第十二圖截面輪廓的圖片。 第十四圖爲第十一圖截面輪廓的圖片。 第十五圖爲可透性測試設備的截面圖。 第十六圖爲根據第十五圖之線16-16所得的截面圖。 對應的參考數字是表示在整個圖示中各種視圖上的對應元件。 E:\PATENT\PK-00! 08\083 l\pk-00l -0831 -1 .doc2003/6/l3[Brief Description of the Drawings] This is the level of the absorbent article of the present invention. The cooked diaper is unfolded. The figure is a sectional view according to the line 2 · 2 of the figure. The second figure is a perspective view of the diaper in a worn state. = 32 The first section of the diaper absorbent structure shown in the cross-sectional view. ~ The figure is a schematic diagram of a device absorbing the absorption structure of the present invention. : Seven mouths ^ five pictures. Enlarged side view of the air forming device. = f Partial cross-sectional view of the device < Shao Fen's longitudinal cross-sectional outline view The tenth figure is the thin drum and the forming surface $ E: \ PATENT \ PK-001 08 \ 083! \ pk-00! -083 J -1 doc2003 / 6 / l 3 564172 Figure 10 is a schematic cross section of the cutting edge of the prior art stability absorption structure. Figure 12 is a schematic cross section of the uncut side edge of the stability absorbing structure of the present invention. The twelfth figure is a picture of the sectional outline of the twelfth figure. The fourteenth figure is a picture of the cross-sectional outline of the eleventh figure. The fifteenth figure is a sectional view of the permeability testing equipment. The sixteenth figure is a sectional view taken on line 16-16 of the fifteenth figure. Corresponding reference numerals indicate corresponding elements on various views throughout the illustration. E: \ PATENT \ PK-00! 08 \ 083 l \ pk-00l -0831 -1 .doc2003 / 6 / l3

Claims (1)

564172 拾、申請專利範固: 1 · 一種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一厚度,一寬 度和界定出結構寬度的相對側緣,吸收結構的厚度沿著吸 收結構長度和寬度的至少一者是不一致的,吸收結構的相 對侧緣在吸收結構的長度方向上未被裁切,該吸收結構爲 一體構造且包含吸收纖維和可被活化以在吸收結構内形成 内纖維連結的連結纖維。 2·依申請專利範圍第1項所述之吸收性物件,其中該吸 收結構係空氣成形者。 3·依申請專利範圍第丨項所述之吸收性物件,其中吸收 、’、"構中連結纖維的濃度沿著吸收結構的長度,寬度和厚度 的至少一者是不一致的。 4·依申請專利範圍第1項所述之吸收性物件,其中吸收 〜構具有依密度,該密度沿著吸收結構的長度,寬度和厚 度的至少一者是不一致的。 5.依申請專利範圍第1項所述之吸收性物件,其中連結 纖維爲多成分纖維,其中至少一連結纖維成分的融化溫度 低於至少依其他連結纖維成分的融化溫度。 6·依申請專利範圍第1項所述之吸收性物件,其中吸收 結構的寬度沿著非織造結構的長度是不一致的。 7 · 一種吸收性物件,其包含: 一觀被,係與穿戴者身體呈接觸關係; 外覆蓋物,係與襯裡呈相對關係;以及 收姐’係位在觀裡和外覆盖物之間且包含^一非織造 么士 4- rt 。霉’该非織造吸收結構包含吸收纖維和可被活化以 E:\PATEN^PK-00,〇8N〇83hpk.〇〇1.〇83M_d〇c2〇〇3/6m 53 564172 在吸收結構内形成内纖維連結的連結纖維,連結纖維爲多 成分纖維,其中至少一連結纖維成分的融化溫度低於至少 依其他連結纖維成分的融化溫度,該吸收結構具有一長 度,一厚度,一寬度和界定出結構寬度的相對側緣,吸收 結構的寬度沿著吸收結構長度方向上是不一致的,吸收結 構的相對側緣在吸收結構的長度方向上未被裁切。 8. 依申請專利範圍第7項所述之吸收性物件,其中非織 造結構是一體構造。 ' 9. 依申請專利範圍第7項所述之吸收性物件,其中飛織 造結構是空氣成形者。 1 0. —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一厚度,和一 寬度,吸收結構的厚度沿著吸收結構長度和寬度的至少一 者是不一致的,該吸收結構爲一體構造且包含吸收纖維和 可被活化以在吸收結構内形成内纖維連結的連結纖維,該 吸收結構在連結纖維活化期間和活化後係未被塑形。 1 1 ·依申請專利範圍第1 0項所述之吸收性物件,其中吸 收結構的寬度沿非織造結構的長度方項式不一致的。 12 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一寬度和一基 重,吸收結構的寬度沿吸收結構之長度方向是不一致的, 吸收結構的基重沿著吸收結構的長度和寬度的至少一者是 不一致的,該吸收結構爲一體構造且包含吸收纖維和可被 54 E:\PATENT\PK-001 〇8\〇83 l\pk-001.0831.1 doc2003/6/13 564172 活化以在吸收結構内形成内纖維連結的連結纖維,吸收結 構具有相對主要面,該相對主要面在連結纖維活化期間和 活化之後是未被塑形的。 13. —種吸收性物件,其包含: 一觀裡’係與穿戴者身體呈接觸關係; 一外覆盍物’係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構包含吸收纖維和可被活化以 在吸收結構内形成内纖維連結的連結纖維,該連結纖維爲 多成分纖維,其中至少一連結纖維成分的融化溫度低於至 少一其他連結纖維成分的融化溫度,該吸收結構具有一長 度’ 一厚度,一寬度和界定出結構寬度的相對側緣,吸收 結構的寬度沿吸收結構之長度方向是不一致的,側緣各具 有一沒有凹面部份的表面輪廓。 I4·依申請專利範圍第13項所述之吸收性物件,其中非 織造結構的各側緣具有一呈凸面狀的表面輪廓。 1 5 · —種吸收性物件,其包含; 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非 織造吸收結構,該非織造吸收結構具有一長度,一厚度, -寬度,界定結構寬度的相對側緣,#口相對主要面,通過 吸收結構寬度的結構厚度沿著該結構長度的至少一部份是 不-致的,該吸收結構在該部份上具有_通過其寬度的亮 度階層,由-吸收結構亮度測試所測得的該亮度階層 爲(J.5至3.0灰階單位/mm。 1 6 · —種吸收性物件,其包含·· 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 E\PATENT\PK.〇〇i 08\083I\pk-00|-083M.doc2003/6/13 35 564172 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 包含一非織造吸收結構,該非織造吸收結構具有一長度, 一厚度,一寬度,和界定出結構寬度的相對側緣,吸收結 構的寬度沿吸收結構的長度方向是不一致的,吸收結構的 側緣具有一邊緣亮度輪廓,其是由一邊緣亮度測試所決定 的二級多項式函數界定而得的,該函數中χ2項的係數 a ’’範圍介於-1 5至20之間,而Χ項的係數“ b,,範圍介 於10至40之間。 17 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆盍物,係與襯裡呈相對關係;以及 一吸收體’係位在該襯裡和該外覆蓋物之間,該吸收體 包含 體構造的非織造吸收結構,且該非織造吸收結構 包含吸收纖維和可被活化以在吸收結構内形成内纖維連結 的連結纖維,該吸收結構並具有一長度,一寬度,一厚度 和一可透性,該可透性在整個吸收結構中的値大於2()平方 微米’該吸收結構的厚度沿著吸收結構結構之長度和寬度 中的至少一者是不一致的。 1 8 ·依申請專利範圍第17項所述之吸收性物件,其中該 連結纖維是多成分纖維,而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 19.依申請專利範圍第17項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 20·依申請專利範圍第I?項所述之吸收性物件,其中至 少一部份吸收結構的可透性大於或等於40平方微米。 2 1 ·依申請專利範圍第2〇項所述之吸收性物件,其中該 部份吸收結構的可透性大於或等於60平方微米。 22 ·依申請專利範圍第17項所述之吸收性物件,其中該 E:\PATENT\PK-001 〇8\〇83 l\pk-〇〇 i .〇g31. i .doc2003/6/l 3 56 564172 吸收結構具有一密度,其沿著吸收結構的長度,寬度和厚 度中的至少一者是不一致的。 23·依申請專利範園第17項所述之吸收性物件,其中連 結纖維在吸收結構内的濃度沿著吸收結構的長度,寬度和 厚度中的至少一者是不一致的。 2 4 · —種吸收性物件,其包含: 一襯裡’係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體’係位在該襯裡和該外覆蓋物之間,該吸收體 包含一 一體構造的非織造吸收結構,且該吸收體包含吸收 纖維和被活化形成吸收結構内之内纖維連結的連結纖維, 該吸收結構具有一長度,一寬度,一厚度和一可透性,該 可透性在整個吸收結構中皆大於2〇平方微米,以及一密 度’該密度沿著吸收結構長度和寬度的至少一者是不均勻 的。 25.依申請專利範圍第24項所述之吸收性物件,其中該 連結纖維是多成分纖維,而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 26·依申請專利範圍第24項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 27·依申請專利範圍第24項所述之吸收性物件,其中至 少σ卩伤吸收結構的可透性大於或等於40平方微米。 28.依申請專利範圍第27項所述之吸收性物件,其中該 部份吸收結構的可透性大於或等於6〇平方微米。 29·依申請專利範園第24項所述之吸收性物件,其中連 結纖維在吸收結構中的濃度沿著吸收結構之長度,寬度和 厚度的至少一者是不一致的。 30· —種吸收性物件,其包含: E:\PATENT\PK-001 08\0831\pk-001 -0831-1 ,doc2003/6/13 57 564172 一觀裡’係與穿戴者身體呈接觸關係; 一外覆盖物’係與襯裡呈相對關係;以及 及收姐’係位在該襯裡和該外覆蓋物之間,該吸收體 包含一 一體構造的非織造吸收結構,該吸收結構包含吸收 纖維和被活化形成吸收結構内之内纖維連結的連結纖維, 且吸收結構具有一長度,一寬度,一厚度和一可透性,該 可透性在整個吸收結構中皆大於20平方微米,該連結纖維 在吸收結構内的濃度沿著吸收結構的長度,寬度和厚度中 的至少一者是不均句的。 3 1 ·依申請專利範圍第3 〇項所述之吸收性物件,其中該 連結纖維是多成分纖維,而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 3 2 ·依申請專利範圍第3 0項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 33·依申請專利範圍第3〇項所述之吸收性物件,其中至 少一部份吸收結構的可透性大於或等於40平方微米。 34·依申請專利範圍第33項所述之吸收性物件,其中該 部份吸收結構的可透性大於或等於60平方微米。 3 5 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 包含 體構造的非織造吸收結構,該吸收結構包含吸收 纖維和被活化形成吸收結構内之内纖維連結的連結纖維, 該吸收結構具有一長度,一寬度,和一厚度,該連結纖維 在吸收結構内的濃度沿著吸收結構的長度,寬度和厚度中 的至少一者是不均勻的。 36·依申請專利範圍第35項所述之吸收性物件,其中該 E:\PATENT\PK-001 〇8\083l\pk-〇〇].〇83).j doc2003/6/l3 564172 吸收結構係空氣成形者。 3 7 ·依申請專利範圍第3 5項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度中的至少一者是不 一致的。 3 8.依申請專利範圍第35項所述之吸收性物件,其中該 吸收結構具有依密度,該密度沿著吸收結構中之長度,寬 度和厚度的至少一者是不一致的。 3 9.依申請專利範圍第35項所述之吸收性物件,其中該 吸收結構的連結纖維係被電磁能活化。 40.依申請專利範圍第39項所述之吸收性物件,其中電 磁能是微波輕射者。 41 ·依申請專利範圍第35項所述之吸收性物件,其中吸 收體具有一長度,一寬度和一厚度’其分别等於吸收結構 之長度,寬度和厚度。 42·依申請專利範圍第37項所述之吸收性物件,其中吸 收結構具有界定出吸收結構長度的縱向相對末端,和界定 出吸收結構寬度的橫向相對側緣,吸收結構的_部份具有 一厚度’該厚度係大於吸收結構其餘部份的厚度,該部份 具有一寬度’ S寬度少於吸收結構其餘邵份的寬度。 43.依申請專利範圍第42項所述之吸收性物件,其中該 部份係位在吸收結構側緣之間的橫向中央。 44·依申請專利範圍第42項所述之吸收性物件,其中該 部份具有一長度,該長度少於吸收結構的長度,且該部2 係位在吸收結構末端縱向向内的位置上。 45.依申請專利範圍第35項所述之吸收性物件,立中吸 收結構包含吸收纖維’連結纖維和超吸收材料的混合物。 4 6 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 ΕΑΡΑΤΕΝΤΛΡΚ-ΟΟΙ 〇8\〇831\pk-〇〇i.〇83i.i.d〇c2003/6/13 564172 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 包含一非織造吸收結構,該非織造吸收結構具有一長度, 一厚度’一寬度,一厚度和相對主要面,該吸收結構包含 吸收纖維和連結纖維,該連結纖維爲多成分纖維,其中至 少一連結纖維成分的融化溫度低於至少一其他連結纖維成 分的融化溫度,連結纖維在該主要面上具有一隨意定位。 47·依申請專利範圍第46項所述之吸收性物件,其中該 吸收結構是一體構造。 48.依申請專利範園第47項所述之吸收性物件,其中該 吸收結構是空氣成形者。 49·依申請專利範圍第46項所述之吸收性物件,其中該 連結纖維在吸收結構中的濃度沿著吸收結構的長度,寬度 和厚度的至少一者是不一致的。 50·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構的連結纖維係可被電磁能活化。 5 1 ·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構的主要面在連結纖維活化期間和活化之後是未被塑 形的’以在吸收結構内形成内纖維連結。 52 ·依申凊專利範圍第46項所述之吸收性物件,其中連 結纖維在吸收結構中的濃度大於〇%而少於5〇/〇。 53 ·依申请專利範圍第46項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度的至少一者是不一 致的。 54.依申請專利範圍第46項所述之吸收性物件,其中吸 收結構具有一基重,該基重沿著吸收結構長度和寬度的至 少一者是不一致的。 55·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 隱TE,議嶋3 丨扯個 _C)83M.dQe2()_3 60 56· —種吸收結構,其包含: 一槪裡’係與穿戴者身體呈接觸關係; 外覆蓋物’係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一寬度,和一 厚度’該吸收結構包含包含吸收纖維和可被活化以在吸收 結構内形成内纖維連結的連結纖維,該連結纖維爲多成分 纖維’其中至少一連結纖維成分的融化溫度低於至少一其 他連結纖維成分的融化溫度,該吸收結構的寬度在連結纖 維被活化之前,沿著該吸收結構之長度方向是不一致的。 57·依申請專利範圍第56項所述之吸收性物件,其中該 吸收結構是一體構造。 58·依申請專利範圍第57項所述之吸收性物件,其中該 吸收結構是空氣成形者。 59·依申請專利範園第56項所述之吸收性物件,其中該 連結纖維在吸收結構中的濃度沿著吸收結構的長度,寬度 和厚度的至少一者是不一致的。 6〇·依申請專利範圍第56項所述之吸收性物件,其中連 結纖維在吸收結構中的濃度大於0%而少於5%。 61 ·依申請專利範圍第56項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度的至少一者是不一 致的。 62. 依申請專利範圍第56項所述之吸收性物件,其中吸 收結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 63. 依申請專利範園第56項所述之吸收性物件,其中吸 收體具有一長度,一寬度和一厚度,其分别等於吸收結構 之長度,寬度和厚度。 64·依申請專利範圍第56項所述之吸收性物件,其中吸 ΕΛΡΑΤΕΝ1ΛΡΚ-001 08^31^.00,.083,.,^^,3 61 564172 收結構具有一基重,該基重沿著吸收結構長度和寬度的至 少一者是不一致的。 65. —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構’該非織造吸收結構具有一長度,一寬度,和一 厚度,該吸收結構包含吸收纖維,超吸收材料和可被活化 以在吸收結構内形成内纖維連結的連結纖維,該超吸收材 料係通過吸收結構的整個寬度而分佈,而吸收結構的寬度 在連結纖維被活化之前,沿著該吸收結構之長度方向是不 —致的〇 66·依申請專利範圍第65項所述之吸收性物件,其中吸 收纖維,超吸收材料和連結纖維在整個吸收結構中是同質 混合的。 6 7 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一寬度,一厚 度和相對主要面,該吸收結構包含吸收纖維和被活化而在 吸收結構内形成内纖維連結的連結纖維,超吸收結構的厚 度沿著吸收結構的長度和寬度的至少一者是不一致的,連 結纖維在該主要面上是隨意定位的。 68.依申請專利範園第67項所述之吸收性物件,其中該 吸收結構是一體構造。 69·依申請專利範圍第67項所述之吸收性物件,其中該 吸收結構是空氣成形者。 70·依申請專利範圍第67項所述之吸收性物件,其中連 &\隱仰_丨 _3Upk__83ii d__ 62 564172 結纖維在吸收結構中的濃度沿著吸收結構中長度,寬度和 厚度中至少一者的至少一部份是不一致的。 71·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構的連結纖維係被電磁能熱活化。 72·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構的主要面在連結纖維活化期間和活化之後是未被塑 形的。 73·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構具有一基重,該基重沿著吸收結構長度和寬度中的 至少一者是不一致的。 74·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 7 5 · —種吸收性物件,其包含: 一觀裡’係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 及收體’係位在襯裡和外覆蓋物之間,該吸收體包含 一一體構造的非織造吸收結構,且該吸收體包含吸收纖維 和被活化而在吸收結構内形成内纖維連結的連結纖維,吸 收結構具有一長度,一寬度和一厚度,連結纖維在吸收結 構中的重量比例係大於0%而小於5%。 么 依申叫專利範圍第7 5項所述之吸收性物件,其中連 結纖維爲多成分纖維,纟中至少—連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 E:\PATENT\PK-001 〇8\〇83 l\pk-001 -0831 -1 .doc2〇〇3/6/13564172 Patent and patent application: 1. An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorber, which is located at A non-woven absorbent structure is included between the liner and the outer cover. The non-woven absorbent structure has a length, a thickness, a width, and opposite side edges that define the width of the structure. The thickness of the absorbent structure follows the length and width of the absorbent structure. At least one is inconsistent, the opposite side edges of the absorbent structure are not cut in the length direction of the absorbent structure, the absorbent structure is an integral structure and contains absorbent fibers and can be activated to form an internal fiber link within the absorbent structure fiber. 2. The absorbent article according to item 1 of the scope of patent application, wherein the absorbent structure is an air former. 3. The absorbent article according to item 丨 in the scope of the patent application, wherein the concentration of the linking fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 4. The absorbent article according to item 1 of the scope of patent application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 5. The absorbent article according to item 1 of the scope of the patent application, wherein the linking fibers are multi-component fibers, and the melting temperature of at least one of the linking fiber components is lower than that of at least other linking fiber components. 6. The absorbent article according to item 1 of the scope of patent application, wherein the width of the absorbent structure is inconsistent along the length of the nonwoven structure. 7 · An absorbent article comprising: a quilt, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and a retractor ', which is located between the view and the outer cover and Contains a non-woven mozilla 4-rt. Mildew's non-woven absorbent structure contains absorbent fibers and can be activated with E: \ PATEN ^ PK-00, 〇8N〇83hpk.〇〇1.〇83M_d〇c2〇〇3 / 6m 53 564172 Fiber-linked connecting fibers. The connecting fibers are multi-component fibers. The melting temperature of at least one of the connecting fiber components is lower than at least the melting temperature of other connecting fiber components. The absorption structure has a length, a thickness, a width, and a defined structure. On the opposite side edges of the width, the width of the absorption structure is inconsistent along the length direction of the absorption structure, and the opposite side edges of the absorption structure are not cut in the length direction of the absorption structure. 8. The absorbent article according to item 7 in the scope of the patent application, wherein the non-woven structure is a unitary structure. '9. The absorbent article according to item 7 of the patent application scope, wherein the fly-woven structure is an air former. 1 0. An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorbent, which is positioned between the lining and the outer covering It also includes a nonwoven absorbent structure having a length, a thickness, and a width. The thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. The absorbent structure is an integral structure and Containing absorbent fibers and linking fibers that can be activated to form internal fiber bonds within the absorbent structure, the absorbent structure is not shaped during and after activation of the linking fibers. 1 1 · The absorbent article according to item 10 of the scope of patent application, wherein the width of the absorbent structure is inconsistent along the length of the nonwoven structure. 12-An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer covering A non-woven absorbent structure is included. The non-woven absorbent structure has a length, a width, and a basis weight. The width of the absorbent structure is inconsistent along the length of the absorbent structure. The basis weight of the absorbent structure is along the length and width of the absorbent structure. At least one of them is inconsistent, the absorbent structure is an integral structure and contains absorbent fibers and can be activated by 54 E: \ PATENT \ PK-001 〇8 \ 〇83 l \ pk-001.0831.1 doc2003 / 6/13 564172 Internal fiber-linked connecting fibers are formed within the absorbent structure, and the absorbent structure has a relatively major surface that is unshaped during and after activation of the connecting fiber. 13. An absorbent article, comprising: a view of the 'in contact with the wearer's body; an outer cover' is in a relative relationship with the lining; and an absorbent, located in the lining and the outer cover A non-woven absorbent structure is included therebetween. The non-woven absorbent structure includes absorbent fibers and link fibers that can be activated to form internal fiber links within the absorbent structure. The link fibers are multicomponent fibers, and at least one of the link fiber components melts The temperature is lower than the melting temperature of at least one other connecting fiber component. The absorbent structure has a length 'a thickness, a width and an opposite side edge defining the structure width. The width of the absorbent structure is inconsistent along the length of the absorbent structure. The edges each have a surface profile without a concave portion. I4. The absorbent article according to item 13 of the scope of patent application, wherein each side edge of the nonwoven structure has a convex surface profile. 1 5 · An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer covering And contains a nonwoven absorbent structure, the nonwoven absorbent structure has a length, a thickness, -width, opposite side edges defining the width of the structure, #ports relative to the major surface, and the thickness of the structure through the width of the absorbent structure along the length of the structure At least a part is inconsistent. The absorption structure has a brightness level of _ through its width. The brightness level measured by the brightness measurement of the absorption structure is (J.5 to 3.0 gray scale units. / mm. 1 6-An absorbent article, including: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and E \ PATENT \ PK.〇〇i 08 \ 083I \ pk-00 | -083M.doc2003 / 6/13 35 564172 An absorbent body is located between the lining and the outer cover. The absorbent body includes a nonwoven absorbent structure. The nonwoven absorbent structure has One length, one thick , A width, and the opposite side edge that defines the structure width. The width of the absorption structure is inconsistent along the length direction of the absorption structure. The side edge of the absorption structure has an edge brightness profile, which is determined by an edge brightness test. A polynomial function defined by the order, in which the coefficient a ″ of the χ2 term ranges from -15 to 20, and the coefficient of the χ term “b” ranges from 10 to 40. 17 · — An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorber, which is positioned between the lining and the outer covering The absorbent body includes a nonwoven absorbent structure with a body structure, and the nonwoven absorbent structure includes absorbent fibers and connecting fibers that can be activated to form internal fiber links within the absorbent structure. The absorbent structure has a length, a width, a Thickness and a permeability, the permeability in the entire absorbent structure is greater than 2 () square microns' the thickness of the absorbent structure along the length and width of the absorbent structure to One is inconsistent. 1 8 · The absorbent article according to item 17 of the scope of patent application, wherein the linking fiber is a multi-component fiber and the melting temperature of at least one linking fiber component is lower than that of at least one other linking fiber component. Melting temperature. 19. The absorbent article according to item 17 of the scope of the patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 20 · The absorbent article according to item I? Of the scope of patent application, the permeability of at least a part of the absorbent structure is greater than or equal to 40 square microns. 2 1 · The absorbent article according to item 20 of the scope of patent application Where the permeability of the partially absorbing structure is greater than or equal to 60 square microns. 22. The absorbent article according to item 17 of the scope of patent application, wherein the E: \ PATENT \ PK-001 〇8 \ 〇83 l \ pk-〇〇i .〇g31. I.doc2003 / 6 / l 3 56 564172 The absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 23. The absorbent article according to item 17 of the patent application park, wherein the concentration of the connecting fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 2 4 · An absorbent article comprising: a lining 'in contact with the wearer's body; an outer cover in relative relation to the lining; and an absorber' in the lining and the outer cover Between objects, the absorbent body includes a non-woven nonwoven absorbent structure, and the absorbent body includes absorbent fibers and connecting fibers that are activated to form inner fibers within the absorbent structure. The absorbent structure has a length, a width, A thickness and a permeability that is greater than 20 square microns throughout the absorbent structure, and a density that is not uniform along at least one of the length and width of the absorbent structure. 25. The absorbent article according to item 24 of the scope of the patent application, wherein the linking fibers are multi-component fibers, and the melting temperature of at least one linking fiber component is lower than the melting temperature of at least one other linking fiber component. 26. The absorbent article according to item 24 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 27. The absorbent article according to item 24 of the scope of patent application, wherein the permeability of at least the sigma-absorbent structure is greater than or equal to 40 square microns. 28. The absorbent article according to item 27 of the scope of patent application, wherein the permeability of the partial absorbent structure is greater than or equal to 60 square microns. 29. The absorbent article according to item 24 of the patent application park, wherein the concentration of the connecting fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 30 · —A kind of absorbent article, including: E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 -0831-1, doc2003 / 6/13 57 564172 Yiguanli is in contact with the body of the wearer An outer cover 'is in a relative relationship with the lining; and a retractor' is located between the lining and the outer cover, the absorbent body includes a non-woven absorbent structure with an integral structure, and the absorbent structure includes an absorbent The fibers and activated fibers form interlinked fibers connected within the absorbent structure, and the absorbent structure has a length, a width, a thickness, and a permeability that is greater than 20 square microns in the entire absorbent structure. The concentration of the connecting fibers in the absorbent structure is uneven along at least one of the length, width, and thickness of the absorbent structure. 31. The absorbent article according to item 30 of the scope of the patent application, wherein the linking fibers are multi-component fibers, and the melting temperature of at least one linking fiber component is lower than the melting temperature of at least one other linking fiber component. 32. The absorbent article according to item 30 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 33. According to the absorbent article described in item 30 of the scope of patent application, at least a part of the absorbent structure has a permeability of greater than or equal to 40 square micrometers. 34. The absorbent article according to item 33 of the scope of patent application, wherein the permeability of the part of the absorbent structure is greater than or equal to 60 square microns. 3 5 ·-An absorbent article, comprising: a lining in contact with the wearer's body; an outer cover in a relative relationship with the lining; and an absorbent in the lining and the outer cover Between objects, the absorbent body includes a non-woven absorbent structure of a body structure. The absorbent structure includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The absorbent structure has a length, a width, and a thickness. The concentration of the connecting fibers in the absorbent structure is uneven along at least one of the length, width and thickness of the absorbent structure. 36. The absorbent article according to item 35 of the scope of patent application, wherein the E: \ PATENT \ PK-001 〇8 \ 083l \ pk-〇〇] .〇83) .j doc2003 / 6 / l3 564172 absorbent structure Department of air forming. 37. The absorbent article according to item 35 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 38. The absorbent article according to item 35 of the scope of the patent application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width and thickness in the absorbent structure. 3 9. The absorbent article according to item 35 of the scope of patent application, wherein the connecting fibers of the absorbing structure are activated by electromagnetic energy. 40. The absorptive article according to item 39 of the scope of patent application, wherein the electromagnetic energy is a microwave radiant. 41. The absorbent article according to item 35 of the scope of the patent application, wherein the absorbent body has a length, a width and a thickness' which are equal to the length, width and thickness of the absorbent structure, respectively. 42. The absorbent article according to item 37 of the scope of patent application, wherein the absorbent structure has longitudinally opposite ends that define the length of the absorbent structure and laterally opposite side edges that define the width of the absorbent structure. The thickness 'is greater than the thickness of the rest of the absorbent structure, and the portion has a width' S width is less than the width of the rest of the absorbent structure. 43. The absorbent article according to item 42 of the scope of patent application, wherein the portion is located at the lateral center between the side edges of the absorbent structure. 44. The absorbent article according to item 42 of the scope of patent application, wherein the portion has a length that is less than the length of the absorbent structure, and the portion 2 is located longitudinally inward of the end of the absorbent structure. 45. According to the absorbent article described in item 35 of the scope of the patent application, the central absorbent structure comprises a mixture of absorbent fibers' connecting fibers and a superabsorbent material. 4 6 · An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and ΕΑΡΑΤΕΝΤΛΡΚ-ΟΟΙ 〇8 \ 〇831 \ pk-〇〇 i.〇83i.id〇c2003 / 6/13 564172 An absorbent body is located between the liner and the outer cover. The absorbent body includes a nonwoven absorbent structure, the nonwoven absorbent structure has a length, a thickness 'A width, a thickness and a relatively major surface, the absorbent structure includes absorbent fibers and link fibers, the link fibers are multi-component fibers, wherein the melting temperature of at least one link fiber component is lower than the melting temperature of at least one other link fiber component, The connecting fibers have a random positioning on the main surface. 47. The absorbent article according to item 46 of the scope of patent application, wherein the absorbent structure is a unitary structure. 48. The absorbent article according to item 47 of the patent application park, wherein the absorbent structure is an air former. 49. The absorbent article according to item 46 of the scope of patent application, wherein the concentration of the linking fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 50. The absorbent article according to item 46 of the scope of patent application, wherein the connecting fiber of the absorbent structure can be activated by electromagnetic energy. 5 1 · The absorbent article according to item 46 of the scope of patent application, wherein the main surface of the absorbent structure is unshaped during and after activation of the linking fibers to form an inner fiber link within the absorbent structure. 52. The absorbent article according to item 46 of the patent application, wherein the concentration of the connecting fibers in the absorbent structure is greater than 0% and less than 50/0. 53. The absorbent article according to item 46 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 54. The absorbent article according to item 46 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 55. The absorbent article according to item 46 of the scope of patent application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. Hidden TE, Negotiation 3 丨 C_83) 83M.dQe2 () _ 3 60 56 · —A kind of absorption structure, which includes: a 'line' is in contact with the wearer's body; an outer cover 'is in line with the lining Relative relationship; and an absorbent body, located between the liner and the outer cover, and comprising a nonwoven absorbent structure having a length, a width, and a thickness, the absorbent structure comprising Activated to form internal fiber-linked connecting fibers within the absorbent structure, the connecting fibers are multi-component fibers' where the melting temperature of at least one of the connecting fiber components is lower than the melting temperature of at least one other connecting fiber component, and the width of the absorbent structure is between Before the connecting fibers are activated, they are not uniform along the length of the absorbent structure. 57. The absorbent article according to item 56 of the scope of patent application, wherein the absorbent structure is a unitary structure. 58. The absorbent article according to item 57 of the scope of patent application, wherein the absorbent structure is an air former. 59. The absorbent article according to item 56 of the patent application park, wherein the concentration of the linking fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 60. The absorbent article according to item 56 of the scope of the patent application, wherein the concentration of the connecting fibers in the absorbent structure is greater than 0% and less than 5%. 61. The absorbent article according to item 56 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 62. The absorbent article according to item 56 of the application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 63. The absorbent article according to item 56 of the patent application park, wherein the absorbent body has a length, a width, and a thickness, which are respectively equal to the length, width, and thickness of the absorbent structure. 64. The absorbent article according to item 56 of the scope of patent application, in which ΕΛΡΑΤΕΝ1ΛΡΚ-001 08 ^ 31 ^ .00, .083,., ^^, 3 61 564172 The receiving structure has a basis weight, and the basis weight follows At least one of the length and width of the absorbent structure is inconsistent. 65. An absorbent article comprising: a lining, which is in contact with the body of the wearer; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer cover And includes a non-woven absorbent structure. The non-woven absorbent structure has a length, a width, and a thickness. The absorbent structure includes absorbent fibers, a superabsorbent material, and connecting fibers that can be activated to form internal fiber links within the absorbent structure. The superabsorbent material is distributed through the entire width of the absorbent structure, and the width of the absorbent structure is inconsistent along the length of the absorbent structure before the connecting fibers are activated. The absorbent article, wherein the absorbent fiber, the superabsorbent material and the connecting fiber are homogeneously mixed throughout the absorbent structure. 6 7 · An absorbent article, comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer cover It also contains a non-woven absorbent structure having a length, a width, a thickness and a relative major surface. The absorbent structure includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of the length and the width of the absorbent structure, and the connecting fibers are randomly positioned on the main surface. 68. The absorbent article according to item 67 of the patent application park, wherein the absorbent structure is a unitary structure. 69. The absorbent article according to item 67 of the application, wherein the absorbent structure is an air former. 70. The absorbent article according to item 67 of the scope of the patent application, in which & \ 隐 仰 _ 丨 _3Upk__83ii d__ 62 564172 The concentration of knot fibers in the absorbent structure is at least along the length, width and thickness of the absorbent structure. At least part of one is inconsistent. 71. The absorbent article according to item 67 of the scope of patent application, wherein the connecting fibers of the absorbent structure are thermally activated by electromagnetic energy. 72. The absorbent article according to item 67 of the scope of patent application, wherein the main surface of the absorbent structure is unshaped during and after activation of the linking fibers. 73. The absorbent article according to item 67 of the scope of patent application, wherein the absorbent structure has a basis weight which is inconsistent along at least one of the length and width of the absorbent structure. 74. The absorbent article according to item 67 of the scope of the patent application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 7 5 ·-An absorbent article, comprising: Yiguanli 'is in contact with the wearer's body; an outer cover is in a relative relationship with the lining; and a receiver' is in the lining and the outer cover In between, the absorbent body includes a non-woven absorbent structure of integrated construction, and the absorbent body includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The absorbent structure has a length, a width and a Thickness, the weight ratio of connecting fibers in the absorbent structure is greater than 0% and less than 5%. According to the application, the absorbent article described in item 75 of the patent scope, wherein the ligating fibers are multi-component fibers, and the melting temperature of at least-the connecting fiber components is lower than the melting temperature of at least one other connecting fiber component. E: \ PATENT \ PK-001 〇8 \ 〇83 l \ pk-001 -0831 -1 .doc2〇〇3 / 6/13
TW91136252A 2001-12-20 2002-12-16 Absorbent article with stabilized absorbent structure TW564172B (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US10/037,385 US6846448B2 (en) 2001-12-20 2001-12-20 Method and apparatus for making on-line stabilized absorbent materials
US10/034,021 US20030118814A1 (en) 2001-12-20 2001-12-20 Absorbent structures having low melting fibers
US10/033,860 US20030119406A1 (en) 2001-12-20 2001-12-20 Targeted on-line stabilized absorbent structures
US10/034,079 US20030129392A1 (en) 2001-12-20 2001-12-20 Targeted bonding fibers for stabilized absorbent structures
US10/306,097 US20030119400A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure
US10/306,201 US20030119405A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure
US10/306,095 US20030119413A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure

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