CN106444668A - Non-identification data transmission method for continuous production of materials - Google Patents
Non-identification data transmission method for continuous production of materials Download PDFInfo
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- CN106444668A CN106444668A CN201610867859.1A CN201610867859A CN106444668A CN 106444668 A CN106444668 A CN 106444668A CN 201610867859 A CN201610867859 A CN 201610867859A CN 106444668 A CN106444668 A CN 106444668A
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- workshop section
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- flag bit
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- 239000000463 material Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000005540 biological transmission Effects 0.000 title claims abstract description 22
- 238000010924 continuous production Methods 0.000 title description 2
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims description 9
- 239000011232 storage material Substances 0.000 claims description 3
- 239000000109 continuous material Substances 0.000 abstract 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
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- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
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- Human Resources & Organizations (AREA)
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Abstract
The invention discloses a method for transmitting non-identification data in continuous material production, and relates to the technical field of a continuous material processing production line. The method comprises the steps of establishing a transmission model and a structure body, wherein in the structure body, the flag bits of all sections are sequentially arranged according to the processing sequence of materials from front to back; setting a workshop section flag bit; according to the request, the data are sequentially transmitted to all the processing extension machines; the invention solves the problem of low efficiency when scanning the two-dimensional code or the bar code, and has the characteristics of simple and convenient process, accurate transmission and high production efficiency.
Description
Technical field
The present invention relates to material Continuous maching production line technology field.
Background technology
More deeply and extensive in the application of manufacture field with industry 4.0, the continuous production of pipeline system becomes all
The processing mode of multiple products such as timber, auto parts and components etc..In pipeline system production process, material information such as need to be grown,
Wide, thick etc. accurately instant be delivered in the extension set being distributed in each workshop section of streamline according to product producing process, such as saw,
Engraving machine, edge banding machine etc..The action of each extension set is with the essential information of material as foundation.For ensureing the standard of material information data transfer
Really, it is material information to be fabricated to Quick Response Code or bar code and is affixed on a certain of material using more universal method at present
Position, when material is delivered to each extension set position by rolling the conveyer such as platform or belt, by scanner to Quick Response Code or bar
Shape code is scanned to obtain material information data and to pass to corresponding extension set.
There is following Railway Project in the transmission of this kind of material information data：Firstth, affixed bar code or Quick Response Code are needed simultaneously
Ensure that bar code is excellent in the whole streamline process of material, when each surface of material is required for processing, bar
Shape code or Quick Response Code will damage；Secondth, a scanner need to be joined in addition it is also necessary to be decoded to bar code in each extension set position, increases
Addition is originally；3rd, when extension set scanner scanning material, material is likely to require and is parked in transport platform, causes material transmission
Discontinuous or pause.
Content of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, provides a kind of material continuously to produce no
Mark data transmission method, has the characteristics that operation is easy, transmission is accurate, production efficiency is high.
For solving above-mentioned technical problem, the technical solution used in the present invention is：
A kind of continuous no mark data transmission method that produces of material is it is characterised in that methods described includes：
（1）TRANSFER MODEL and the foundation of structure, in structure, the flag bit of each workshop section presses material processing sequence from front to back
Set gradually；
（2）Workshop section's flag bit set；
（3）According to request, data is passed to successively each processing extension set；
（4）Erasing of information and flag bit reset.
As further technical scheme it is characterised in that：Described step（1）Described in the foundation of structure include：
Set up a number of structure, structure stores information and the flag bit state through each workshop section of each material,
Suitable redundancy, some information datas of storage material streamline top set structure are reserved in structure.
As further technical scheme it is characterised in that：The quantity of described structure is more than each work when streamline is processed
The most quantity of material in section；Described workshop section includes workshop section and workshop section residing for transport platform residing for each processing extension set, a processing point
Machine is a workshop section, and one or several adjacent transport platform are a workshop section.
As further technical scheme it is characterised in that：Step（2）Described in workshop section's flag bit set, for conveying
Platform workshop section, material enters and leaves the signal of transport platform respectively as the charging of this workshop section and discharging signal；For processing extension set
Workshop section, material enters and leaves processing extension set signal as the charging processing extension set workshop section and discharging signal, according to processing extension set
Data exchange rule between controller and production line master controller carries out real-time data exchange.
As further technical scheme it is characterised in that：Step（3）Include：Material runs to enter on streamline
When entering each processing extension set, according to request, satisfactory material information data is passed to each processing extension set in real time, each processing point
Machine carries out corresponding process operation further according to the material information data receiving to material.
As further technical scheme it is characterised in that：Described step（4）Middle erasing of information and flag bit are reset to：
When material is covered and indicated in a certain structure in all workshop sections and data buffer zone that bit quantity is certain value, output information to
Touch-screen or other industrial computer, further according to contact screen information clear command by the zeros data in this structure, and by structure
In all mark positions 0, release structure to data buffer zone；The data block of described structure composition is referred to as data buffer zone.
As further technical scheme it is characterised in that：Described mark bit quantity refers to material according to number for certain value
According to delivery rules, no matter walked which branch of whole production line, mark bit quantity is identical and is a definite value.
Have the beneficial effects that using produced by technique scheme：There is operation simplicity, transmit accurate, production efficiency height
Feature.The present invention utilizes the foundation of TRANSFER MODEL and structure, mark workshop section position position, by material processing sequence from front to back
Each workshop section position indicates successively, according to request, data is passed to successively each processing extension set, erasing of information and flag bit reset several
Individual step, to realize the continuous function of producing no mark data transmission of material, efficiency when solving scanning Quick Response Code or bar code
Low problem, is that enterprise's production brings good economic benefit.
Brief description
Fig. 1 is the flow chart of the present invention.
Specific embodiment
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
As indicated with 1, be the present invention flow chart, concrete steps include：
1st, the foundation of TRANSFER MODEL and structure, in structure, the flag bit of each workshop section presses material processing sequence from front to back
Set gradually, 2, workshop section's flag bit set, 3, according to request, data passed to successively each processing extension set, 4, erasing of information and
Flag bit resets.
The foundation of described structure refers to set up a number of structure, stores the information of each material and through each
The flag bit state of workshop section, reserves suitable redundancy, some Information Numbers of storage material streamline top set structure in structure
According to.The quantity of structure is more than the most quantity of material in streamline processing Shi Ge workshop section it is assumed that the most quantity of material on streamline
For X, then Y can be set（Y>X）Individual structure.The data block of all structures composition is referred to as data buffer zone；Each workshop section both wrapped
Include each processing extension set residing for workshop section, again include each transport platform of streamline, each processing extension set be a workshop section, each or several
Individual adjacent conveyor platform is a workshop section；In structure, by material, processing sequence sets gradually each workshop section flag bit from front to back.
It is corresponding that the flag bit set of described workshop section refers to that charging according to each workshop section and discharging opening signal complete enantiomorph
The set of the flag bit on position.For transport platform workshop section, material enters and leaves the signal of transport platform respectively as this workshop section
Charging and discharging signal；For each processing extension set workshop section, material enters and leaves processing extension set signal as processing extension set work
The charging of section and discharging signal, carry out reality according to the data exchange rule between processing extension controller and production line master controller
When data exchange.
The method of described workshop section flag bit set is：When the charging of this workshop section and discharging signal are all 1, in data buffering
Scan round in area, when the flag bit of previous workshop section of this workshop section has been 1, this workshop section flag bit is not 1 and a rear workshop section
Flag bit when being not 1, will in enantiomorph this workshop section corresponding mark position 1, then jump out data buffer zone, so search
Rope to structure be first structure meeting above-mentioned condition in data buffer zone from front to back or from top to bottom.
If this workshop section is first workshop section, the condition of set is：Corresponding first of each structure in data buffer zone
The flag bit of workshop section is not 1.If this workshop section is last workshop section, the condition of set is：Previous workshop section of this workshop section
Flag bit has been 1, and this workshop section flag bit is not 1.
If this workshop section is in the branch point position of streamline, the first situation, there are thereafter two to the left and to the right
Branch, then, in addition to the flag bit set completing this workshop section, also need to arrange rotating and reverse of conveying motor about this workshop section material
Mark, and it is stored in reserved appropriate location in the enantiomorph of data buffer zone, this mark can be alternatively Boolean type for integer；
Second situation, has three or three with top set, then according to different operating modes, reserves in structure behind branch point position
Redundant position arranges corresponding diacritics, and this traffic sign placement is integer.
Described according to request, data is passed to successively each processing extension set and refers to that material runs on streamline and will enter respectively
During processing extension set, material information data is passed to each processing extension set in real time, processing extension set is further according to the material information number receiving
Operated accordingly according to material, to be substituted the method that traditional processing extension set scanner scans Quick Response Code or bar code.Institute
State transmission method and refer to when now processing extension set request data, scan round in data buffer zone, when processing extension set is located
Before workshop section, second workshop section is masked as 1, before first workshop section be masked as 0, and when first workshop section is masked as 0 below,
Show that material is now arranged in processing in first workshop section before extension set, processing extension set will be entered.The number of above-mentioned condition will be met
Give processing extension set according to data transfer in enantiomorph in buffering area, otherwise, full 0 or non-material information data transfer are given and adds
Work point machine, for judging, then jumps out data buffer zone.
When workshop section residing for processing extension set is first workshop section that whole production line removes preliminary sweep platform, then material data passes
Passing the condition that need to meet is：Preliminary sweep platform is masked as first workshop section after 1 and this processing extension set and is masked as 0.Work as processing
When extension set is in last workshop section of whole production line, then the condition that material data transmission need to meet is：Processing extension set place work
Section before second workshop section be masked as 1, before first workshop section be masked as 0.
First workshop section position after processing extension set is in the branch of whole production line, then material data transmission need to meet
Condition is：Before processing extension set place workshop section, second workshop section is masked as 1, before first workshop section be masked as 0, and below the
One workshop section is masked as the rotating mark of conveying motor or branch labels satisfaction about 0, and branch point material makes material to this
Processing extension set conveying.
Described information is removed and flag bit resets and refers to cover a certain structure in all workshop sections and data buffer zone when material
When mark bit quantity is certain value in body, outputs information to touch-screen or other industrial computer, remove further according to contact screen information
Order is by the zeros data in this structure, and by mark positions 0 all in structure, discharges structure to data buffer zone.
For certain value, described mark bit quantity refers to no matter material, according to data transfer rule, is walked which branch of whole production line, only
If being completed according to the fixed data transfer rule of this method, mark bit quantity is exactly identical and is a definite value.
Using after said method so that present invention achieves the continuous function of producing no mark data transmission of material, having
The feature that operation is easy, transmission is accurate, production efficiency is high, when solving the problems, such as to scan Quick Response Code or bar code, efficiency is low, is
Enterprise produces and brings good economic benefit.
Claims (7)
1. a kind of continuous no mark data transmission method that produces of material is it is characterised in that comprise the following steps：
（1）TRANSFER MODEL and the foundation of structure, in structure, the flag bit of each workshop section presses material processing sequence from front to back
Set gradually；
（2）Workshop section's flag bit set；
（3）According to request, data is passed to successively each processing extension set；
（4）Erasing of information and flag bit reset.
2. a kind of material according to claim 1 continuous produce no mark data transmission method it is characterised in that：Step
（1）Described in the foundation of structure include：Set up a number of structure, structure stores the data message of each material
Flag bit state with through each workshop section, reserves suitable redundancy in structure, if storage material streamline top set structure
Dry information data.
3. a kind of material according to claim 2 continuous produce no mark data transmission method it is characterised in that：Described knot
The quantity of structure body is more than the most quantity of material in streamline processing Shi Ge workshop section；Described workshop section includes work residing for each processing extension set
Section and workshop section residing for transport platform, a processing extension set is a workshop section, and one or several adjacent transport platform are a workshop section.
4. a kind of material according to claim 1 continuous produce no mark data transmission method it is characterised in that：Step
（2）Described in workshop section's flag bit set, the charging according to each workshop section and discharging signal complete on enantiomorph correspondence position
The set of flag bit；For transport platform workshop section, material enter and leave the signal of transport platform respectively as the charging of this workshop section and
Discharging signal；For processing extension set workshop section, material enter and leave processing extension set signal as processing extension set workshop section charging and
Discharging signal, carries out real-time data friendship according to the data exchange rule between processing extension controller and production line master controller
Change.
5. a kind of material according to claim 1 continuous produce no mark data transmission method it is characterised in that：Step
（3）Include：Material runs when will enter each processing extension set on streamline, according to request, by satisfactory material information
Data passes to each processing extension set in real time, and each processing extension set carries out to material adding accordingly further according to the material information data receiving
Work operates.
6. a kind of material according to claim 1 continuous produce no mark data transmission method it is characterised in that：Described step
Suddenly（4）Middle erasing of information and flag bit are reset to：When a certain structure acceptance of the bid in all workshop sections and data buffer zone covered by material
When will bit quantity is certain value, output information to touch-screen or other industrial computer, will further according to contact screen information clear command
Zeros data in this structure, and by mark positions 0 all in structure, discharge structure to data buffer zone；Described knot
The data block of structure body composition is referred to as data buffer zone.
7. a kind of material according to claim 6 continuous produce no mark data transmission method it is characterised in that：Described mark
For certain value, will bit quantity refers to no matter material, according to data transfer rule, is walked which branch of whole production line, is indicated digit
Amount is identical and is a definite value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610867859.1A CN106444668B (en) | 2016-09-30 | 2016-09-30 | Non-identification data transmission method for continuous production of materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610867859.1A CN106444668B (en) | 2016-09-30 | 2016-09-30 | Non-identification data transmission method for continuous production of materials |
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| Publication Number | Publication Date |
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| CN106444668A true CN106444668A (en) | 2017-02-22 |
| CN106444668B CN106444668B (en) | 2018-11-30 |
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| CN201610867859.1A Active CN106444668B (en) | 2016-09-30 | 2016-09-30 | Non-identification data transmission method for continuous production of materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112114568A (en) * | 2020-08-06 | 2020-12-22 | 上海吉翔汽车车顶饰件有限责任公司 | Design method of multi-station personalized product processing program taking data as center |
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| US6018688A (en) * | 1995-06-06 | 2000-01-25 | Sony Corporation | Apparatus and method for determining whether to load a workpiece into a working device using stored and updated status flags |
| CN102968100A (en) * | 2012-11-07 | 2013-03-13 | 上海意利信息科技有限公司 | System and method for controlling automatic production line |
| CN103869784A (en) * | 2014-03-19 | 2014-06-18 | 江南大学 | Holographic mold workshop based on RFID active tags and mold production control method |
| CN204116915U (en) * | 2014-08-28 | 2015-01-21 | 梯梯电子集成制造服务(苏州)有限公司 | Row control in industrial production line and manufacturing execution system |
-
2016
- 2016-09-30 CN CN201610867859.1A patent/CN106444668B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5237510A (en) * | 1990-03-20 | 1993-08-17 | Fujitsu Limited | Transportation system for products operated on by manufacturing on testing units |
| US6018688A (en) * | 1995-06-06 | 2000-01-25 | Sony Corporation | Apparatus and method for determining whether to load a workpiece into a working device using stored and updated status flags |
| CN102968100A (en) * | 2012-11-07 | 2013-03-13 | 上海意利信息科技有限公司 | System and method for controlling automatic production line |
| CN103869784A (en) * | 2014-03-19 | 2014-06-18 | 江南大学 | Holographic mold workshop based on RFID active tags and mold production control method |
| CN204116915U (en) * | 2014-08-28 | 2015-01-21 | 梯梯电子集成制造服务(苏州)有限公司 | Row control in industrial production line and manufacturing execution system |
Non-Patent Citations (1)
| Title |
|---|
| 谈慧: "RFID 系统在制造业生产控制中的应用", 《中国制造业信息化》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112114568A (en) * | 2020-08-06 | 2020-12-22 | 上海吉翔汽车车顶饰件有限责任公司 | Design method of multi-station personalized product processing program taking data as center |
| CN112114568B (en) * | 2020-08-06 | 2022-03-08 | 上海吉翔汽车车顶饰件有限责任公司 | Design method of multi-station personalized product processing program taking data as center |
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| CN106444668B (en) | 2018-11-30 |
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Application publication date: 20170222 Assignee: Hebei Sheng Hua that biologic medical Science and Technology Ltd. Assignor: HEIBEI AGRICULTURAL UNIVERSITY Contract record no.: X2023980041740 Denomination of invention: A Method for Transferring Unmarked Data in Continuous Production of Materials Granted publication date: 20181130 License type: Common License Record date: 20230913 |
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Application publication date: 20170222 Assignee: GUZHICHAN ZHANGJIAKOU FOOD CO.,LTD. Assignor: HEIBEI AGRICULTURAL UNIVERSITY Contract record no.: X2024980020425 Denomination of invention: A method for continuous production of materials without identification data transmission Granted publication date: 20181130 License type: Common License Record date: 20241024 |