CN108820730B - Full-automatic aluminum product conveying system - Google Patents
Full-automatic aluminum product conveying system Download PDFInfo
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- CN108820730B CN108820730B CN201810434930.6A CN201810434930A CN108820730B CN 108820730 B CN108820730 B CN 108820730B CN 201810434930 A CN201810434930 A CN 201810434930A CN 108820730 B CN108820730 B CN 108820730B
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- frame
- ferry vehicle
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- roller way
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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Abstract
The invention discloses a full-automatic aluminum product conveying system which is characterized by comprising a full-frame conveying roller way, an empty-frame conveying roller way parallel to the full-frame conveying roller way, a first rail and a second rail which are respectively arranged at two ends of the full-frame conveying roller way and the empty-frame conveying roller way, a first ferry vehicle and a second ferry vehicle which are respectively arranged on the first rail and the second rail, a framing machine arranged on one side of the first ferry vehicle and a material storage machine arranged on one side of the second ferry vehicle. And an aging furnace is arranged on the full-frame conveying roller way. The invention has the advantages of high transfer efficiency, cost saving, reduction of the number of operators and avoidance of aluminum material bumping.
Description
Technical Field
The invention belongs to the field of aluminum processing, and particularly relates to a full-automatic aluminum conveying system.
Background
At present, aluminum materials on the market are extruded, molded, cooled and straightened by an extruder, then sawed into finished products by a finished product saw, and then transferred to the working procedures of framing, aging, sand blasting and the like. In the course of working, the transportation of aluminum product mainly adopts artifical transport and overhead traveling crane cooperation to realize, so has machining efficiency low, and the defect of long time and extravagant cost of labor.
Disclosure of Invention
In view of the above problems, it is an object of the present invention to provide a fully automatic aluminum material conveying system which is high in transfer efficiency and cost-saving, reduces the number of operators, and avoids aluminum material chipping.
In order to achieve the purpose, the invention provides a full-automatic aluminum product conveying system which comprises a full-frame conveying roller way, an empty-frame conveying roller way parallel to the full-frame conveying roller way, a first rail and a second rail which are respectively arranged at two ends of the full-frame conveying roller way and the empty-frame conveying roller way, a first ferry vehicle and a second ferry vehicle which are respectively arranged on the first rail and the second rail, a framing machine arranged on one side of the first ferry vehicle and a material storage machine arranged on one side of the second ferry vehicle. And an aging furnace is arranged on the full-frame conveying roller way. The first ferry vehicle and the second ferry vehicle comprise a vehicle frame, pulleys sliding on the first rail or the second rail are arranged on the vehicle frame, and a transmission chain driven by a motor is arranged on the vehicle frame.
In some embodiments, one side of the storing machine is provided with a discharging machine; the unloader is provided with an aluminum product rollout table.
The application of the full-automatic aluminum product conveying system comprises the following specific steps:
(1) after the finished product is sawed into a finished product, the finished product enters an automatic framing machine; (2) automatically conveying the material frame filled with the aluminum material to the first ferry vehicle by utilizing a conveying roller way of the first ferry vehicle; (3) then the first ferry vehicle sends the full frame to a full frame roller way along a first rail, and the full frame is output from the other end of the full frame roller way after coming out of the aging furnace; (4) after the first ferry vehicle finishes conveying the material frames filled with the aluminum materials, the first ferry vehicle is translated to the position where the empty frames are conveyed and is in butt joint with the empty frame conveying line; (5) automatically conveying empty material frames to the first ferry vehicle by utilizing a conveying roller way of the first ferry vehicle, and then horizontally moving the first ferry vehicle along a first path to reset to the initial position of the automatic framing machine to wait for framing; (6) the second ferry vehicle on the second track transfers the conveyed full material frames onto the second ferry vehicle on the full frame conveying roller way; (7) then conveying the materials to one side of a material storage machine along a second path rail, and unloading the full material frame; (8) after the completion, the second ferry vehicle is translated to the empty frame position of the material storage machine to transfer the empty frame to the second ferry vehicle; (9) then, the second ferry vehicle is conveyed to an empty frame conveying roller way along a second rail, and empty materials are unloaded; (10) and the process is circulated.
The invention has the advantages of high transfer efficiency, cost saving and avoidance of aluminum material bumping. After the full material frame coming out of the automatic framing machine is transferred by the first ferry vehicle, the full material frame is conveyed to the full frame conveying roller way and is butted with the second ferry vehicle after passing through the aging furnace. Before the second ferry vehicle is butted with the full material frames, the empty material frames are transferred to an empty frame conveying roller way, and then the empty material frames are translated forwards to a full frame conveying roller way to be butted with the full material frames. Meanwhile, the first ferry vehicle also translates forwards to an empty frame conveying roller way to transfer empty frames. The first ferry vehicle returns to the initial position in preparation for filling the empty frames. And the second ferry vehicle is conveyed to the material storage machine, and then the full material frame is unloaded by the unloading machine. And after the material is unloaded, conveying the empty material frame to an empty frame conveying roller way, and repeating the steps. Therefore, the full-material frame and the empty-material frame in the whole process are transported without manual participation and a crown block, the potential safety hazard and the defect of collision in the aluminum material transporting process are avoided, and the cost is saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the first ferry vehicle shown in FIG. 1;
FIG. 3 is a schematic structural view of an empty material loading frame on the first ferry vehicle;
fig. 4 is a schematic structural view of a material filling frame on the first ferry vehicle.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 4, a full-automatic aluminum material conveying system includes a full-frame rollgang 1, an empty-frame rollgang 2 parallel to the full-frame rollgang 1, a first rail 3 and a second rail 4 respectively provided at both ends of the full-frame rollgang 1 and the empty-frame rollgang 2, a first ferry vehicle 5 and a second ferry vehicle 6 respectively provided on the first rail 3 and the second rail 4, a framing machine provided at one side of the first ferry vehicle 5, and a storage machine 11 provided at one side of the second ferry vehicle 6. And an aging furnace 7 is arranged on the full-frame conveying roller way 1. The first ferry vehicle 5 and the second ferry vehicle 6 both comprise a vehicle frame 01, pulleys 02 sliding on the first rail 3 or the second rail 4 are arranged on the vehicle frame 01, and a transmission chain driven by a motor is arranged on the vehicle frame 01. One side of the material storage machine 11 is provided with a discharging machine 8; the unloader 8 is provided with an aluminum material output roller way 9.
The application of the full-automatic aluminum product conveying system comprises the following specific steps: (1) after the finished product is sawed into finished products, the finished products enter an automatic framing machine 10; (2) automatically conveying the material frame filled with the aluminum material to the first ferry vehicle 5 by utilizing a conveying roller way of the first ferry vehicle 5; (3) then the first ferry vehicle 5 sends the full frame 12 to the full frame roller conveyor 1 along the first rail 3, and outputs the full frame from the other end of the full frame roller conveyor 1 after coming out of the aging furnace 7; (4) after the first ferry vehicle 5 finishes conveying the material frames filled with the aluminum materials, the material frames are translated to the position for conveying the empty frames and are butted with an empty frame conveying line; (5) automatically conveying empty material frames to the first ferry vehicle 5 by utilizing a conveying roller way of the first ferry vehicle 5, then horizontally moving the first ferry vehicle 5 along the first path rail 3 to reset to the initial position of the automatic framing machine, and waiting for framing; (6) the second ferry vehicle 6 on the second track 4 transfers the conveyed full material frame 12 to the second ferry vehicle 6 on the full frame conveying roller way 1; (7) then conveyed to one side of the material storage machine 11 along the second track 4, and the full material frame 12 is unloaded; (8) after the completion, the second ferry vehicle 6 is translated to the empty frame position of the material storage machine to transfer the material frame to the second ferry vehicle 6; (9) then, the second ferry vehicle 6 is conveyed to an empty frame conveying roller way along the second road rail 4, and the empty frame 13 is unloaded; (10) and the process is circulated.
The working principle is as follows: after the full material frame 12 coming out of the automatic framing machine is transferred by the first ferry vehicle 5, the full material frame 12 is conveyed to the full frame conveying roller way 1, passes through the aging furnace 7 and is butted with the second ferry vehicle 6. Before the second ferry vehicle 6 is butted with the full material frames 12, the empty material frames 13 are transferred to the empty frame conveying roller way 2, and then the empty frame conveying roller way is translated forwards to the full frame conveying roller way 1 to be butted with the full material frames 12. At the same time, the first ferry vehicle 5 is also translated forward to the empty frame rollgang 2 to transfer the empty frame 13. The first shuttle 5 returns to the initial position ready to fill the empty basket 13. The second shuttle 6 is transported to the storage 11 and the full frame 12 is unloaded by the unloader 8. After the material is unloaded, the empty material frame 13 is sent to the empty frame conveying roller table 2, and the process is repeated. Therefore, the full material frame 12 and the empty material frame 13 are transferred in the whole process without manual participation, the working efficiency is very high, and the labor cost is saved.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept herein, and it is intended to cover all such modifications and variations as fall within the scope of the invention.
Claims (1)
1. A conveying method of an aluminum material conveying system comprises the following specific steps:
(1) after the finished product is sawed into a finished product, the finished product enters an automatic framing machine;
(2) automatically conveying the material frame filled with the aluminum material to the first ferry vehicle by utilizing a conveying roller way of the first ferry vehicle;
(3) then the first ferry vehicle sends the full frame to a full frame roller way along a first rail, and the full frame is output from the other end of the full frame roller way after coming out of the aging furnace;
(4) after the first ferry vehicle finishes conveying the material frames filled with the aluminum materials, the first ferry vehicle is translated to the position where the empty frames are conveyed and is in butt joint with the empty frame conveying line;
(5) automatically conveying empty material frames to the first ferry vehicle by utilizing a conveying roller way of the first ferry vehicle, and then horizontally moving the first ferry vehicle along a first path to reset to the initial position of the automatic framing machine to wait for framing;
(6) the second ferry vehicle on the second track transfers the conveyed full material frames onto the second ferry vehicle on the full frame conveying roller way;
(7) then conveying the materials to one side of a material storage machine along a second path rail, and unloading the full material frame;
(8) after the completion, the second ferry vehicle is translated to the empty frame position of the material storage machine to transfer the empty frame to the second ferry vehicle;
(9) then, the second ferry vehicle is conveyed to an empty frame conveying roller way along a second rail, and an empty material frame is unloaded;
(10) and the process is circulated.
Priority Applications (1)
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CN201810434930.6A CN108820730B (en) | 2018-05-09 | 2018-05-09 | Full-automatic aluminum product conveying system |
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CN201810434930.6A CN108820730B (en) | 2018-05-09 | 2018-05-09 | Full-automatic aluminum product conveying system |
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CN108820730A CN108820730A (en) | 2018-11-16 |
CN108820730B true CN108820730B (en) | 2020-03-17 |
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CN110356795B (en) * | 2019-07-29 | 2023-10-24 | 浙江圣奥家具制造有限公司 | Material transfer system |
CN112758648A (en) * | 2020-12-03 | 2021-05-07 | 佛山市法比澳挤压机械科技有限公司 | Aluminum profile storage device |
CN112846946A (en) * | 2020-12-31 | 2021-05-28 | 佛山市法比澳挤压机械科技有限公司 | Logistics method for aluminum profile production |
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DE9301545U1 (en) * | 1993-02-04 | 1993-04-22 | Witron Logistik + Informatik GmbH, 8481 Parkstein | Channel storage for storing and retrieving box-shaped or plate-shaped goods, especially stacks of corrugated cardboard of any size |
CN1201882C (en) * | 2002-09-28 | 2005-05-18 | 张修基 | Oil pressure double action aluminium section pressing production system |
CN1317211C (en) * | 2005-02-25 | 2007-05-23 | 友达光电股份有限公司 | Transporting equipment |
CN201343552Y (en) * | 2009-03-02 | 2009-11-11 | 郑东海 | Rolling rod type conveying structure in heat treatment equipment |
CN202607223U (en) * | 2012-03-27 | 2012-12-19 | 佛山市通润热能科技有限公司 | Full-automatic production line of aluminum materials |
CN104709656B (en) * | 2015-03-11 | 2017-01-11 | 杭萧钢构股份有限公司 | Automatic-distributing conveyor line system for steel tube bundles |
CN104773432B (en) * | 2015-04-20 | 2017-05-10 | 南京我乐家居股份有限公司 | Automatic warehouse output and input device and method of plate production line |
CN205169501U (en) * | 2015-11-25 | 2016-04-20 | 深圳市格雷柏智能装备股份有限公司 | Shuttle type mould turnover feeding machine and automatic warehouse entry system |
CN206068649U (en) * | 2016-06-21 | 2017-04-05 | 美克国际家私(天津)制造有限公司 | A kind of layout structure in electronic material opening saw caching storehouse |
CN108004578A (en) * | 2017-11-22 | 2018-05-08 | 佛山市嘉荣智能机械有限公司 | For aluminium automatic feed, plated film, the filming equipment of discharging and its operating method |
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