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This is a list of software used to simulate the material and energy balances of chemical process plants. Applications for this include design studies, engineering studies, design audits, debottlenecking studies, control system check-out, process simulation, dynamic simulation, operator training simulators, pipeline management systems, production management systems, digital twins.
Software | Developer | Applications | Operating System | License | URL |
---|---|---|---|---|---|
Advanced Simulation Library (ASL) | Avtech Scientific | Process data validation and reconciliation, real-time optimization, virtual sensing and predictive control | Windows, Linux, FreeBSD, Mac | open-source (AGPLv3) | |
APMonitor | APMonitor | MATLAB/Python/Julia-based data reconciliation, real-time optimization, dynamic simulation and nonlinear predictive control | Windows, Linux | open-source (BSD-2-Clause) | |
Apros | Fortum and VTT Technical Research Centre of Finland | Dynamic process simulation for power plants | Windows | closed-source | |
ASCEND | ASCEND | Dynamic process simulation, general purpose language | Windows, BSD, Linux | open-source (GPLv2) | |
Aspen Custom Modeler (ACM) | Aspen Technology | Dynamic process simulation | Windows | closed-source | |
Aspen HYSYS | Aspen Technology | Process simulation and optimization | Windows | closed-source | |
Aspen Plus | Aspen Technology | Process simulation and optimization | Windows | closed-source | |
ASSETT | Kongsberg Digital | Dynamic process simulation | Windows | closed-source | |
BatchColumn | Fives ProSim | Simulation and Optimization of batch distillation columns | Windows | closed-source | |
BATCHES | Batch Process Technologies, Inc. | Simulation of recipe driven multiproduct and multipurpose batch processes for applications in design, scheduling and supply chain management | Linux | closed-source | |
BatchReactor | Fives ProSim | Simulation of reactors in batch mode | Windows | closed-source | |
BILCO | CASPEO | Software to simulate mass balances using a data reconciliation algorithm | Windows | closed-source | |
BioSTEAM | Yoel Cortes-Pena & BioSTEAM Development Group | Design, simulation, and costing of biorefineries under uncertainty | Windows, Mac, Linux | open-source (BSD-3-Clause) | |
CADSIM Plus | Aurel Systems Inc. | Dynamic process simulator with CAD front end and process stream specification flexibility | Windows | closed-source | |
ChromWorks | YPSO-FACTO | Chromatographic process design, simulation & optimization | Windows | closed-source | |
CHEMCAD | Chemstations | Software suite for process simulation | Windows | closed-source | |
CHEMPRO | EPCON | Process Flow Simulation, Fluid Flow Simulation, & Process Equipment Sizing | Windows | closed-source | |
Cycad Process | CM Solutions | Process simulation and drawing package for minerals and metallurgical fields | Windows | closed-source | |
Cycle-Tempo | Asimptote | Thermodynamic analysis and optimization of systems for the production of electricity, heat and refrigeration | Windows | closed-source | |
COCO simulator + ChemSep | AmsterCHEM | Steady state process simulation based on CAPE-OPEN Interface Standard | Windows | open-source (Coco License 3.4) | |
D-SPICE | Kongsberg Digital | Dynamic process simulation | Windows | closed-source | |
Design II for Windows | WinSim Inc. | Process simulation | Windows | closed-source | |
Distillation expert trainer | ATR | Operator training simulator for distillation process | closed-source | ||
Dymola | Dassault Systèmes | Modelica-based dynamic modelling and simulation software | Windows, Linux | closed-source | |
DynoChem | Scale-up Systems | Dynamic process simulation and optimization | Windows | closed-source | |
DYNSIM | AVEVA | Dynamic process simulation | Windows | closed-source | |
Dyssol [1] | DyssolTEC | Dynamic flowsheet simulation of solids processes | Windows, Linux | open-source (BSD-3-Clause) | |
DWSIM | Daniel Medeiros, Gustavo León and Gregor Reichert | Process simulator | Windows, Linux, macOS, Android, iOS | open-source (GPLv3), freemium | |
EMSO | ALSOC Project | Modelling, simulation and optimisation, steady state and dynamic, equation oriented with open source models | Windows, Linux | closed-source (UI), open-source (library) | |
EQ-COMP | Amit Katyal | Vapor Liquid Equilibrium Software | Software-as-a-Service | closed-source | [59] |
FlowTran | FlowTran | Transient single phase pipeline simulation | closed-source | ||
GAMS | GAMS | General Algebraic Modeling System (GAMS) | Windows, Linux, Mac OS, Solaris | closed-source | |
gPROMS | PSE Ltd | Advanced process simulation and modelling | closed-source | ||
HSC Sim | Outotec Oyj | Advanced process simulation and modelling, Flowsheet simulation | Windows | closed-source | |
HYD-PREDIC | Amit Katyal | Multiphase flow assurance and hydrate modelling | Software-as-a-Service | closed-source | |
HYDROFLO | Tahoe Design Software | Piping System Design with Steady State Analysis | Windows | closed-source | |
Indiss Plus® | Corys | Dynamic process simulator for hydrocarbons, chemicals | Windows | closed-source | |
ICAS | KT-Consortium | Integrated Computer-Aided System | Windows | closed-source | |
IDEAS | Andritz Automation | Dynamic simulator for pulp, oil sands, potash, and hard rock mining | Windows | closed-source | |
iiSE Simulator | iiSE company | Equation oriented chemical process simulator and optimizer | Windows, Linux | closed-source | |
INOSIM | Inosim Software GmbH | Discrete-event dynamic simulation software for mixed batch-continuous processes in the chemical and pharmaceutical industry | Windows | closed-source | |
INVIDES | Rheinmetall Electronics | Visual, dynamic Process Simulation framework for power plants, pipeline systems, upstream, midstream and downstream oil & gas plants, renewable energy plants and hydrogen plants | Windows | closed-source | [91] |
IPSE GO | SimTech GmbH | Process simulation application that works in the browser, provides a visual flowsheet editor and supports online collaboration | Software-as-a-Service | closed-source | |
IPSEpro | SimTech GmbH | Visual process simulation framework with ready-to-use model libraries for power systems, desalination, flue gas cleaning etc. and option to define own model libraries | Windows | closed-source | |
ITHACA | Element Process | General purpose dynamic chemical process simulator | Windows | closed-source | |
JADE | GSE Systems | Dynamic process simulation | Windows | closed-source | |
JModelica.org | Modelon AB | Process simulation | Windows, Linux, macOS | closed-source [2] | |
K-Spice | Kongsberg Digital | Dynamic process simulation | Windows | closed-source | |
LedaFlow | Kongsberg Digital | Transient multiphase pipeline simulation | Windows | closed-source | |
LIBPF | simevo | C++ Library for process flowsheeting | Linux, Windows, macOS | closed-source | |
METSIM | Metsim International | General-purpose dynamic and steady-state process simulation system | Windows | closed-source | |
Modelon Impact | Modelon AB | General-purpose, multi-domain dynamic and steady-state process and system simulation system | Linux (SaaS, on-prem), Windows | closed-source | |
Mimic Simulation Software | MYNAH Technologies | First-principles dynamic simulator built for software acceptance testing and operator training systems | Windows | closed-source | |
Mobatec Modeller | Mobatec | Advanced Dynamic (Steady-State) Process Modelling Environment | Windows | closed-source | |
NAPCON ProsDS | Neste Engineering Solutions Oy | Dynamic process simulation | Windows | closed-source | |
OLGA | Schlumberger | Transient multiphase pipeline simulation | Windows | closed-source | |
OLI Analyzer | OLI Systems, Inc. | Chemical phase equilibrium simulation featuring electrolytes | Windows | closed-source | |
Omegaland | OMEGA Simulation | Dynamic process simulation | Windows | closed-source | |
OptiRamp | Statistics & Control, Inc. | Real-time Process Simulation and Optimization, Multi variable Predictive Control | Windows | closed-source | |
OpenModelica | Open-Source Modelica Consortium | General purpose simulation | Linux, macOS | open-source (OSMC-PL 1.2) | |
PD-PLUS | Deerhaven Technical Software | Steady-State Modeling of Chemical, Petrochemical, and Refining Processes | Windows | closed-source | |
PIPE-FLO Professional | Engineered Software Inc. | Piping System Simulation and Design | Windows | closed-source | |
PIPEFLO | Schlumberger | Steady state multiphase flowline simulation | Windows | closed-source | |
PIPESIM | Schlumberger | Steady state multiphase flowline simulation | Windows | closed-source | |
PEL Suite | PEL Software | Steady state process simulation | Windows | closed-source | |
Petro-SIM | KBC Advanced Technologies | Dynamic process simulation | Windows | closed-source | |
PETROX | Petrobras | In-house steady state refining process simulator [3] | Windows | closed-source | N/A |
Power Plant Simulator & Designer | KED GmbH | Basic Engineering and Dynamic process simulation for power plants | Windows | closed-source | |
Process Engineering ToolS (PETS) | Stratus Engineering, Inc. | Process Engineering Software | Windows | closed-source | |
Process Studio | Stamicarbon | Simulation Suite for Modeling, Engineering & Training | Windows | closed-source | |
Prode Properties | Prode Software | Thermodynamic Library, Properties of pure fluids and mixtures, Multi phase Equilibria + process simulation | Windows, Linux, Android | closed-source | |
Prode Process Interface | Prode Software | Process simulation, optimization realtime control | Windows | closed-source | |
ProMax | Bryan Research & Engineering | Process simulator capable of modeling oil & gas plants, refineries, and many chemical plants | Windows | closed-source | |
ProPhyPlus | Fives ProSim | Thermodynamic calculation software | Windows | closed-source | |
ProSec | Fives ProSim | Simulation of brazed plate fin heat exchangers | Windows | closed-source | |
ProSim DAC | Fives ProSim | Dynamic adsorption column simulation | Windows | closed-source | |
ProSim HEX | Fives ProSim | Heat Exchangers Simulation | Windows | closed-source | |
ProSimPlus | Fives ProSim | Steady-state simulation and optimization of processes | Windows | closed-source | |
ProSimulator | Sim Infosystems | Process and Power plant simulation | Windows | closed-source | |
ProTreat / SulphurPro | Optimized Gas Treating | Steady state simulation of amine gas sweetening, glycol dehydration, modified Claus SRUs, tail gas clean-up, and post-combustion carbon capture processes | Windows | closed-source | |
PRO/II | AVEVA | Steady state process simulation | Windows | closed-source | |
Pyomo | Sandia and UC Davis | Steady state and dynamic process simulation | All Platforms | open-source | |
ROMeo | AVEVA | Process optimization | Windows | closed-source | |
Reaction Lab | Scale-up Systems | Chemist-oriented kinetic modeling and reaction optimization | Windows | closed-source | |
RecoVR | VRTech | Industrial wastewater management | Windows | closed-source | |
REX | Optience | Reactor Optimization and Kinetic Estimation | Windows | closed-source | |
AVEVA Process Simulation (former SimCentral) | AVEVA | Steady state, Fluid flow and Dynamic process simulator. | Windows | closed-source | |
SimCreate | TSC Simulation | Real time, first principle and generic operator training simulations, plant specific emulations and OPC for live plant connections. | Windows | closed-source | |
Simulis Thermodynamics | Fives ProSim | Mixture properties and fluid phase equilibria calculations | Windows | closed-source | |
SolidSim (Now in Aspen Plus [4] [5] ) | SolidSim Engineering GmbH | Flowsheet simulation of solids processes | Windows | closed-source | |
SPEEDUP | Aspen Technology | Dynamic process simulation | Unix, Windows | closed-source | |
SuperPro Designer | Intelligen | Batch and continuous process simulation. | Windows | closed-source | |
SysCAD | KWA Kenwalt Australia | Steady-state and dynamic process simulation | Windows | closed-source | |
UniSim Design Suite | Honeywell | Process simulation and optimization | Windows | closed-source | |
UniSim Competency Suite | Honeywell | Operator Competency Management and Training | Windows | closed-source | |
USIM PAC | CASPEO | Steady-state simulation and optimization of processes | Windows | closed-source | |
Virtuoso | Wood PLC | Multiphase dynamic process simulator for oil & gas production | Windows | closed-source | |
VMG Symmetry | Schlumberger | Steady state simulation, dynamic process simulation, transient multiphase flowline simulation | Windows | closed-source | |
Wolfram SystemModeler | Wolfram Research | Modelica-based Dynamic multidomain modelling (mechanical, electrical, chemical) | Windows, Mac, Linux | closed-source | |
XPSIM | Process Simulation Services | Steady state and dynamic process simulation, transient multiphase pipeline simulator | Windows | closed-source |
Chemical engineering is an engineering field which deals with the study of the operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials into useful products. Chemical engineering uses principles of chemistry, physics, mathematics, biology, and economics to efficiently use, produce, design, transport and transform energy and materials. The work of chemical engineers can range from the utilization of nanotechnology and nanomaterials in the laboratory to large-scale industrial processes that convert chemicals, raw materials, living cells, microorganisms, and energy into useful forms and products. Chemical engineers are involved in many aspects of plant design and operation, including safety and hazard assessments, process design and analysis, modeling, control engineering, chemical reaction engineering, nuclear engineering, biological engineering, construction specification, and operating instructions.
A simulation is an imitative representation of a process or system that could exist in the real world. In this broad sense, simulation can often be used interchangeably with model. Sometimes a clear distinction between the two terms is made, in which simulations require the use of models; the model represents the key characteristics or behaviors of the selected system or process, whereas the simulation represents the evolution of the model over time. Another way to distinguish between the terms is to define simulation as experimentation with the help of a model. This definition includes time-independent simulations. Often, computers are used to execute the simulation.
Computer simulation is the running of a mathematical model on a computer, the model being designed to represent the behaviour of, or the outcome of, a real-world or physical system. The reliability of some mathematical models can be determined by comparing their results to the real-world outcomes they aim to predict. Computer simulations have become a useful tool for the mathematical modeling of many natural systems in physics, astrophysics, climatology, chemistry, biology and manufacturing, as well as human systems in economics, psychology, social science, health care and engineering. Simulation of a system is represented as the running of the system's model. It can be used to explore and gain new insights into new technology and to estimate the performance of systems too complex for analytical solutions.
Simulation video games are a diverse super-category of video games, generally designed to closely simulate real world activities. A simulation game attempts to copy various activities from real life in the form of a game for various purposes such as training, analysis, prediction, or entertainment. Usually there are no strictly defined goals in the game, and the player is allowed to control a character or environment freely. Well-known examples are war games, business games, and role play simulation. From three basic types of strategic, planning, and learning exercises: games, simulations, and case studies, a number of hybrids may be considered, including simulation games that are used as case studies. Comparisons of the merits of simulation games versus other teaching techniques have been carried out by many researchers and a number of comprehensive reviews have been published.
A train simulator is a computer-based simulation of rail transport operations. They are generally large complicated software packages modeling a 3D virtual reality world implemented both as commercial trainers, and consumer computer game software with 'play modes' which lets the user interact by stepping inside the virtual world. Because of the near view modeling, often at speed, train simulator software is generally far more complicated software to write and implement than flight simulator programs.
In chemical engineering, process design is the choice and sequencing of units for desired physical and/or chemical transformation of materials. Process design is central to chemical engineering, and it can be considered to be the summit of that field, bringing together all of the field's components.
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is processflowsheet. It is the key document in process design.
Reservoir simulation is an area of reservoir engineering in which computer models are used to predict the flow of fluids through porous media.
Process integration is a term in chemical engineering which has two possible meanings.
The COCO Simulator is a free-of-charge, non-commercial, graphical, modular and CAPE-OPEN compliant, steady-state, sequential simulation process modeling environment. It was originally intended as a test environment for CAPE-OPEN modeling tools but now provides free chemical process simulation for students. It is an open flowsheet modeling environment allowing anyone to add new unit operations or thermodynamics packages.
ProMax is a chemical process simulator for process troubleshooting and design, developed and sold by Bryan Research and Engineering, Inc. Initially released in late 2005, ProMax is a continuance of two previous process simulators, PROSIM and TSWEET. ProMax is considered the industry standard for designing amine gas treating and glycol dehydration units.
Process simulation is used for the design, development, analysis, and optimization of technical process of simulation of processes such as: chemical plant s, chemical processes, environmental systems, power stations, complex manufacturing operations, biological processes, and similar technical functions.
FlexSim is a discrete-event simulation software package developed by FlexSim Software Products, Inc. The FlexSim product family currently includes the general purpose FlexSim product and healthcare systems modeling environment.
Lanner Group Ltd is a software company specialising in simulation software such as discrete event simulation and predictive simulation, headquartered in Birmingham, UK. The business develops, markets and supports business process simulation and optimisation systems. The company has subsidiaries in the US, China, France and Germany and a distributor network selling the company's products in 20 different countries. Lanner Group was formed following a Management Buyout of AT&T Istel, a spin-off from the operational research department of British Leyland where, in 1978, the world's first visual interactive simulation tool was developed. Lanner Group services automotive, aviation, criminal justice, defence and aerospace, financial services and contact centres, food and beverage, health, logistics and supply chain, manufacturing, nuclear, oil and gas, pharmaceutical, and consumer health industries.
DWSIM is an open-source CAPE-OPEN compliant chemical process simulator for Windows, Linux and macOS. DWSIM is built on top of the Microsoft .NET and Mono Platforms and features a Graphical User Interface (GUI), advanced thermodynamics calculations, reactions support and petroleum characterization / hypothetical component generation tools.
Aspen Plus, Aspen HYSYS, ChemCad and MATLAB, PRO are the commonly used process simulators for modeling, simulation and optimization of a distillation process in the chemical industries. Distillation is the technique of preferential separation of the more volatile components from the less volatile ones in a feed followed by condensation. The vapor produced is richer in the more volatile components. The distribution of the component in the two phase is governed by the vapour-liquid equilibrium relationship. In practice, distillation may be carried out by either two principal methods. The first method is based on the production of vapor boiling the liquid mixture to be separated and condensing the vapors without allowing any liquid to return to the still. There is no reflux. The second method is based on the return of part of the condensate to still under such conditions that this returning liquid is brought into intimate contact with the vapors on their way to condenser.
The CAPE-OPEN Interface Standard consists of a series of specifications to expand the range of application of process simulation technologies. The CAPE-OPEN specifications define a set of software interfaces that allow plug and play inter-operability between a given Process Modelling Environment and a third-party Process Modelling Component.
Aspen HYSYS is a chemical process simulator currently developed by AspenTech used to mathematically model chemical processes, from unit operations to full chemical plants and refineries. HYSYS is able to perform many of the core calculations of chemical engineering, including those concerned with mass balance, energy balance, vapor-liquid equilibrium, heat transfer, mass transfer, chemical kinetics, fractionation, and pressure drop. HYSYS is used extensively in industry and academia for steady-state and dynamic simulation, process design, performance modeling, and optimization.
Techno-economic assessment or techno-economic analysis is a method of analyzing the economic performance of an industrial process, product, or service. The methodology originates from earlier work on combining technical, economic and risk assessments for chemical production processes. It typically uses software modeling to estimate capital cost, operating cost, and revenue based on technical and financial input parameters. One desired outcome is to summarize results in a concise and visually coherent form, using visualization tools such as tornado diagrams and sensitivity analysis graphs.
SolidSim Engineering was absorbed by Aspen Technology Inc. with the unit operations of SolidSim made available in Aspen Plus.