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A dowel is a cylindrical shape made of wood, plastic, or metal. In its original manufactured form, a dowel is long and called a dowel rod, which are often cut into shorter dowel pins.[ citation needed ] Dowels are commonly used as structural reinforcements in cabinet making and in numerous other applications, including:
The traditional tool for making dowels is a dowel plate, an iron (or better, hardened tool steel) plate with a hole having the size of the desired dowel. To make a dowel, a piece of wood is split or whittled to a size slightly bigger than desired and then driven through the hole in the dowel plate. The sharp edges of the hole shear off the excess wood. [1] [2] [3]
A second approach to cutting dowels is to rotate a piece of oversized stock past a fixed knife, or alternatively, to rotate the knife around the stock. Machines based on this principle emerged in the 19th century. [4] [5] Frequently, these are small bench-mounted tools. [6] [7]
For modest manufacturing volumes, wood dowels are typically manufactured on industrial dowel machines based on the same principles as the rotary cutters described above. Such machines may employ interchangeable cutting heads of varying diameters, thus enabling the machines to be quickly changed to manufacture different dowel diameters. Typically, the mechanism is open-ended, with material guides at the machine's entry and exit to enable fabrication of continuous dowel rods of unlimited length. Since the 19th century, some of these dowel machines have had power feed mechanisms to move the stock past the cutting mechanism. [8] [9]
When dowels are glued into blind holes, a very common case in dowel-based joinery, there must be a path for air and excess glue to escape when the dowel is pressed into place. If no provision is made to relieve the hydraulic pressure of air and glue, hammering the dowel home or clamping the joint can split the wood. An old solution to this problem is to plane a flat on the side of the dowel; some sources suggest planing the flat on the rough stock before the final shaping of the round dowel. [2] Some dowel plates solve the problem by cutting a groove in the side of the dowel as it is forced through; this is done by a groove screw, a pointed screw intruding from the side into the dowel cutting opening. [3]
When two pieces of wood are to be joined by dowels embedded in blind holes, there are numerous methods for aligning the holes. For example, pieces of shot may be placed between the wood pieces to produce indentations when the pieces are clamped together; after the clamp is released, the indentations indicate the center points for drilling. [1]
The word dowel was used in Middle English; it appears in Wycliffe's Bible translation (circa 1382–1395) in a list of the parts of a wheel: "...and the spokis, and dowlis of tho wheelis..." [10]
A knife is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced by the Oldowan tools. Originally made of wood, bone, and stone, over the centuries, in step with improvements in both metallurgy and manufacturing, knife blades have been made from copper, bronze, iron, steel, ceramic, and titanium. Most modern knives have either fixed or folding blades; blade patterns and styles vary by maker and country of origin.
The router is a power tool with a flat base and a rotating blade extending past the base. The spindle may be driven by an electric motor or by a pneumatic motor. It routs an area in hard material, such as wood or plastic. Routers are used most often in woodworking, especially cabinetry. They may be handheld or affixed to router tables. Some woodworkers consider the router one of the most versatile power tools.
Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes, to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives, while others use only wood elements.
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.
A radial arm saw is a cutting machine consisting of a circular saw mounted on a sliding horizontal arm. Invented by Raymond DeWalt in 1922, the radial arm saw was the primary tool used for cutting long pieces of stock to length until the introduction of the power miter saw in the 1970s.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.
A corkscrew is a tool for drawing corks from wine bottles and other household bottles that may be sealed with corks. In its traditional form, a corkscrew simply consists of a pointed metallic helix attached to a handle, which the user screws into the cork and pulls to extract it. Corkscrews are necessary because corks themselves, being small and smooth, are difficult to grip and remove, particularly when inserted fully into an inflexible glass bottle. More recent styles of corkscrew incorporate various systems of levers that further increase the amount of force that can be applied outwards upon the cork, making the extraction of difficult corks easier.
Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional lumber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed laminating stock or lamstock.
A biscuit joiner or biscuit jointer is a woodworking tool used to join two pieces of wood together. A biscuit joiner uses a small circular saw blade to cut a crescent-shaped hole in the opposite edges of two pieces of wood or wood composite panels. An oval-shaped, highly dried and compressed wooden biscuit is covered with glue, or glue is applied in the slot. The biscuit is immediately placed in the slot, and the two boards are clamped together. The wet glue expands the biscuit, further improving the bond.
A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool but has other mechanical applications.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
Frame and panel construction, also called rail and stile, is a woodworking technique often used in the making of doors, wainscoting, and other decorative features for cabinets, furniture, and homes. The basic idea is to capture a 'floating' panel within a sturdy frame, as opposed to techniques used in making a slab solid wood cabinet door or drawer front, the door is constructed of several solid wood pieces running in a vertical or horizontal direction with exposed endgrains. Usually, the panel is not glued to the frame but is left to 'float' within it so that seasonal movement of the wood comprising the panel does not distort the frame.
A butt joint is a wood joint in which the end of a piece of material is simply placed against another piece. The butt joint is the simplest joint. An unreinforced butt joint is also the weakest joint, as it provides a limited surface area for gluing and lacks any mechanical interlocking to resist external forces.
A C-clamp or G-clamp or G-cramp is a type of clamp device typically used to hold a wood or metal workpiece, and often used in, but are not limited to, carpentry and welding. Often believed that these clamps are called "C" clamps because of their C-shaped frame, or also often called C-clamps or G-clamps because including the screw part, they are shaped like an uppercase letter G. However, in fact, they were originally called a carriage maker's clamp, or Carriage Clamp.
Pocket-hole joinery, or pocket-screw joinery, involves drilling a hole at an angle — usually 15 degrees — into one work piece, and then joining it to a second work piece with a self-tapping screw.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
A screw and a bolt are similar types of fastener typically made of metal and characterized by a helical ridge, called a male thread.
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods ; deformative or transformative methods ; additive methods ; or combinations thereof.