WO2024140201A1 - Photoresist stripping method and system for chip-on-wafer process - Google Patents
Photoresist stripping method and system for chip-on-wafer process Download PDFInfo
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- WO2024140201A1 WO2024140201A1 PCT/CN2023/138335 CN2023138335W WO2024140201A1 WO 2024140201 A1 WO2024140201 A1 WO 2024140201A1 CN 2023138335 W CN2023138335 W CN 2023138335W WO 2024140201 A1 WO2024140201 A1 WO 2024140201A1
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- 229920002120 photoresistant polymer Polymers 0.000 title claims abstract description 183
- 238000000034 method Methods 0.000 title claims abstract description 121
- 230000008569 process Effects 0.000 title claims abstract description 67
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 238000009736 wetting Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims description 30
- 238000007654 immersion Methods 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000000694 effects Effects 0.000 description 19
- 238000010586 diagram Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 5
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 230000010363 phase shift Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
Definitions
- the present application relates to the field of semiconductor manufacturing, and in particular to a photoresist stripping method and system for a chip on wafer (Chip On Wafer) process.
- Photoresist stripping refers to the process of removing photoresist from the surface of the wafer after the semiconductor manufacturing photolithography process. Its main purpose is to remove the photoresist after the definition of the pattern is completed, reduce the photoresist residue, metal and particles on the wafer surface, and is one of the important links in the advanced packaging process.
- the debonding effect has a key impact on the product yield.
- the common photoresist removal process is mainly divided into immersion stripping process and single-wafer stripping process.
- the principle is to use photoresist stripping liquid to react with the photoresist on the wafer, so as to achieve the purpose of dissolving and removing the photoresist.
- the photoresist removal process generally uses photoresist stripping liquid to strip the single wafer for 10 to 20 minutes, or soaks for 20 to 30 minutes and then uses single-wafer stripping to rinse for 5 to 10 minutes.
- the chip height is uncertain, usually ranging from 50 ⁇ m to 800 ⁇ m (or even higher).
- the wafer rotation speed is generally controlled above 500RPM. Due to the high wafer rotation speed, it is very easy to cause splashing, and the centrifugal force of the high-speed rotation of the wafer will cause the edge chip to shift or even fly out.
- the effect diagram when the wafer rotation speed is 600RPM and the single-wafer degumming time is 150s, 300s and 350s respectively. It can be seen from Figure 1 that a good degumming effect can only be achieved when the single-wafer degumming time is 350s and the rotation speed is 600RPM. However, a long degumming time will lead to a decrease in production. And when the wafer rotation speed is above 500RPM, splashing is easy to occur. The splashed liquid adheres to the inner wall of the chamber and may drip onto the surface of the wafer, affecting the next process and ultimately causing poor production. The rate is reduced.
- the embodiments of the present application provide a photoresist stripping method and system for chip-on-wafer processes, so as to at least solve the problem in the prior art of splashing liquid due to excessively high rotation speed, which causes the splashed liquid to adhere to the inner wall of the cavity and drip onto the surface of the wafer, affecting the next process and ultimately leading to low production yield.
- an embodiment of the present application provides a photoresist stripping method for a chip-on-wafer process, comprising:
- the method further comprises:
- the rotation speed of the wafer to be subjected to photoresist removal is controlled within a range of 30RPM to 200RPM, and megasonic waves are applied to the wafer to be subjected to photoresist removal for a second preset time for cleaning.
- the method before controlling the rotation speed of the wafer to be photoresist removed within the range of 30RPM to 200RPM and applying megasonic waves for a second preset time to the wafer to be photoresist removed for cleaning, the method further includes: wetting the wafer to be photoresist removed.
- the frequency of the megasonic wave is between 15 MHz and 40 MHz.
- the method before controlling the rotation speed of the wafer to be subjected to photoresist removal to be within the range of 30RPM to 200RPM and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after wetting to perform photoresist removal, the method further comprises:
- the first preset time corresponding to the preset threshold interval is matched from a first preset database based on the preset threshold interval.
- the method further comprises:
- the wafer to be subjected to photoresist removal is placed in a soaking tank and soaked for a third preset time.
- the method before placing the wafer to be subjected to photoresist removal into a soaking tank and soaking for a third preset time, the method further comprises:
- the third preset time corresponding to the preset threshold interval is matched from a second preset database based on the preset threshold interval.
- an embodiment of the present application provides a photoresist stripping system for a chip-on-wafer process, the system comprising:
- a wafer holding device used for holding a wafer to be subjected to photoresist removal
- a nozzle used for spraying a photoresist stripping liquid onto a wafer to be subjected to photoresist removal
- a megasonic wave device is used to perform megasonic wave photoresist removal on a wafer to be subjected to photoresist removal;
- a rotation driving device used for driving the wafer holding device to drive the wafer to be subjected to photoresist removal to rotate;
- the controller is used to control the nozzle to spray photoresist stripping liquid to wet the wafer to be removed from the photoresist, and control the rotation drive device to drive the wafer to be removed from the photoresist to rotate at a speed of 30RPM to 200RPM, and control the megasonic wave device to apply megasonic waves for a first preset time to the wafer to be removed from the photoresist after wetting to remove the photoresist.
- the degumming and cleaning processes must be combined with a high rotation speed of more than 500RPM to ensure the degumming capability. If the rotation speed is too low, it is difficult to strip and remove the dissolved photoresist. However, the high rotation speed and the relatively high chip thickness will cause liquid splashing in the chamber.
- the photoresist stripping method for the chip process on the wafer of the present application is used for degumming and cleaning. The degumming and cleaning are performed at a low rotation speed of 30RPM to 200RPM, and no splashing occurs. Megasonic waves are used for degumming and cleaning to ensure that all chips on the wafer are fully processed.
- the liquid film can cover the chips at the edge of the wafer, and megasonic waves are used for debonding and cleaning to ensure that all chips on the wafer are fully and effectively processed.
- FIG6 is a fourth schematic diagram of the effect of photoresist stripping using megasonic waves according to an embodiment of the present application.
- connection is not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
- the “multiple” involved in this application refers to greater than or equal to two.
- “And/or” describes the association relationship of associated objects, indicating that there can be three relationships, for example, “A and/or B” can represent: A exists alone, A and B exist at the same time, and B exists alone.
- the terms “first”, “second”, “third” and the like involved in the present application are merely used to distinguish similar objects and do not represent a specific ordering of the objects.
- Step S201 wetting the wafer from which the photoresist is to be removed.
- Step S202 controlling the rotation speed of the wafer to be subjected to photoresist removal to be within the range of 30RPM to 200RPM, and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after being wetted to perform photoresist removal.
- the megasonic wave in the present embodiment can be a spatial alternating phase shift (SAPS) megasonic wave technology, or other megasonic wave technologies that can achieve the purpose of the present application.
- SAPS spatial alternating phase shift
- the spatial alternating phase shift megasonic wave technology is to achieve a uniform distribution of megasonic wave energy on the surface of the wafer by controlling the relative motion of the half-wavelength range between the megasonic wave generator and the wafer, so as to achieve the most optimized cleaning effect.
- the rotation speed of the wafer can also be controlled within the range of 30RPM to 200RPM, and the wafer can be cleaned by applying megasonic waves for a second preset time.
- the wafer after degumming can be cleaned at less than 200RPM, avoiding the problem of splashing liquid due to excessive rotation speed during wafer cleaning in the prior art, so that the splashed liquid adheres to the inner wall of the cavity and then drips on the surface of the wafer, affecting the next process, and ultimately leading to the problem of low production yield.
- it can also avoid the problem of the chip at the edge of the wafer being displaced and flying out under the action of centrifugal force due to excessive rotation speed of the wafer.
- the wafer after step S202 may be wetted before controlling the rotation speed of the wafer within the range of 30RPM to 200RPM and applying megasonic waves for a second preset time to the wafer for cleaning.
- the wafer after step S202 may be wetted by controlling the nozzle to spray cleaning liquid.
- the cleaning liquid may be, but is not limited to, deionized water or water dissolved with carbon dioxide.
- the frequency of the megasonic wave is between 15 MHz and 40 MHz.
- a frequency of the megasonic wave that is too high or too low may lead to a problem of low production yield. Therefore, in order to avoid the problem of production yield caused by a frequency of the megasonic wave that is too high or too low, in this embodiment, by controlling the frequency of the megasonic wave to be between 15 MHz and 40 MHz, the problem of the frequency of the megasonic wave that is too high or too low affecting the production yield can be avoided.
- the megasonic frequency in the embodiment of the present application can be used in both the degumming process and the cleaning process, and is not specifically limited here.
- the rotation speed of the wafer is controlled within a range of 30 RPM to 200 RPM, and Before applying megasonic waves for a first preset time to the wafer after wetting for debonding, the total amount of photoresist residue on the surface of the wafer to be removed can also be detected; the preset threshold range in which the total amount of photoresist residue is located is determined; and based on the preset threshold range, the first preset time corresponding to the preset threshold range is matched from the first preset database.
- the first preset time for megasonic wave stripping is accurately determined according to the preset threshold interval in which the total amount of photoresist residue is located, and adaptive adjustment of the first preset time is achieved, thereby avoiding the problem of incomplete photoresist removal due to too short stripping time when there is too much photoresist, and also avoiding the problem of increased process time due to too long stripping time when there is too little photoresist.
- the first preset database stores the first preset time corresponding to each preset threshold interval, and the first preset time corresponding to each preset threshold interval is different.
- the photoresist stripping method for the chip process on the wafer of the present application is to remove the photoresist by combining megasonic waves with a low rotation speed of 30RPM to 200RPM, which solves the defects of the existing stripping technology, improves the efficiency of stripping photoresist and improves the stripping quality, and uses megasonic wave technology to strip and clean the wafer. While improving the stripping and cleaning capabilities and increasing production capacity, the low rotation speed advantage of 30RPM to 200RPM of the present application can effectively prevent splashing, so that the chip at the edge of the wafer can be fully processed, and prevent the edge chip from being displaced or even flying out of the wafer.
- the frequency of the megasonic waves is between 15 MHz and 40 MHz.
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- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Abstract
The present application relates to a photoresist stripping method and system for a chip-on-wafer process. The photoresist stripping method for a chip-on-wafer process comprises: wetting a wafer to be subjected to photoresist removal; and controlling the rotating speed of said wafer to be within the range of 30 to 200 RPM, and applying megasonic waves to said wetted wafer for a first preset time, so as to perform photoresist removal. The present application solves the problem in the prior art of the production yield being low as a final result of the next process being affected by splashed liquid, which is generated due to an excessively high rotating speed, being attached to an inner wall of a cavity and dripping onto the surface of a wafer, thereby improving the production yield.
Description
本申请涉及半导体制造领域,特别是涉及一种针对晶圆上芯片(Chip On Wafer)工艺的光刻胶剥离方法和系统。The present application relates to the field of semiconductor manufacturing, and in particular to a photoresist stripping method and system for a chip on wafer (Chip On Wafer) process.
随着摩尔定律的发展以及2.5D/3D立体封装技术的兴起,Chip On Wafer新型封装工艺技术已经成为当今先进封装中不可缺少的一环。光刻胶剥离是指半导体制造光刻工艺后,对晶圆表面进行光刻胶去除的工艺,其主要目的是去除定义图形完成后的光刻胶,减少晶圆表面光刻胶残留、金属及颗粒,是先进封装制程的重要环节之一,去胶效果对产品良率有关键影响。With the development of Moore's Law and the rise of 2.5D/3D stereo packaging technology, the new Chip On Wafer packaging process technology has become an indispensable part of today's advanced packaging. Photoresist stripping refers to the process of removing photoresist from the surface of the wafer after the semiconductor manufacturing photolithography process. Its main purpose is to remove the photoresist after the definition of the pattern is completed, reduce the photoresist residue, metal and particles on the wafer surface, and is one of the important links in the advanced packaging process. The debonding effect has a key impact on the product yield.
在目前的先进封装制程中,常见的光刻胶去除工艺主要分为浸泡去胶工艺和单片去胶工艺,原理为用光刻胶剥离液与晶圆上的光刻胶反应,从而达到将光刻胶溶解去除的目的。光刻胶去除工艺流程一般为使用光刻胶剥离液单片去胶清洗10min至20min,或浸泡20min至30min后再采用单片去胶漂洗5min至10min。In the current advanced packaging process, the common photoresist removal process is mainly divided into immersion stripping process and single-wafer stripping process. The principle is to use photoresist stripping liquid to react with the photoresist on the wafer, so as to achieve the purpose of dissolving and removing the photoresist. The photoresist removal process generally uses photoresist stripping liquid to strip the single wafer for 10 to 20 minutes, or soaks for 20 to 30 minutes and then uses single-wafer stripping to rinse for 5 to 10 minutes.
芯片高度不确定,通常有50μm至800μm(甚至更高)不等。在研究过程中发现,在单片去胶工艺中,过高的高度会使芯片与芯片之间形成的沟道导致边缘芯片无法得到充分制程,难以对整个晶圆进行充分的工艺。并且为了达到去胶效果以及去胶之后的清洗效果,一般会把晶圆的转速控制在500RPM以上。由于晶圆转速过高,极易导致溅液,而且晶圆高速旋转的离心力会导致边缘芯片位移甚至飞出。如图1所示为晶圆的转速在600RPM,单片去胶时间分别为150s、300s和350s时的效果图。由图1可得,大概在单片去胶时间为350s以及转速为600RPM的情况下,才能达到一个很好的去胶效果。但是去胶时间长,会导致生产量降低。且晶圆转速在500RPM以上时,容易产生溅液。飞溅的液体附着在腔体内壁并可能滴落在晶圆表面而影响下一道工艺,最终导致生产良
率降低。The chip height is uncertain, usually ranging from 50μm to 800μm (or even higher). During the research process, it was found that in the single-wafer degumming process, the excessively high height will cause the channel formed between the chips to cause the edge chips to be unable to be fully processed, and it is difficult to fully process the entire wafer. In order to achieve the degumming effect and the cleaning effect after degumming, the wafer rotation speed is generally controlled above 500RPM. Due to the high wafer rotation speed, it is very easy to cause splashing, and the centrifugal force of the high-speed rotation of the wafer will cause the edge chip to shift or even fly out. As shown in Figure 1, the effect diagram when the wafer rotation speed is 600RPM and the single-wafer degumming time is 150s, 300s and 350s respectively. It can be seen from Figure 1 that a good degumming effect can only be achieved when the single-wafer degumming time is 350s and the rotation speed is 600RPM. However, a long degumming time will lead to a decrease in production. And when the wafer rotation speed is above 500RPM, splashing is easy to occur. The splashed liquid adheres to the inner wall of the chamber and may drip onto the surface of the wafer, affecting the next process and ultimately causing poor production. The rate is reduced.
发明内容Summary of the invention
本申请实施例提供了一种针对晶圆上芯片工艺的光刻胶剥离方法和系统,以至少解决现有技术中因转速过高而产生溅液,进而使得飞溅的液体附着在腔体内壁滴落在晶圆表面而影响下一道工艺,最终导致生产良率低的问题。The embodiments of the present application provide a photoresist stripping method and system for chip-on-wafer processes, so as to at least solve the problem in the prior art of splashing liquid due to excessively high rotation speed, which causes the splashed liquid to adhere to the inner wall of the cavity and drip onto the surface of the wafer, affecting the next process and ultimately leading to low production yield.
第一方面,本申请实施例提供了一种针对晶圆上芯片工艺的光刻胶剥离方法,包括:In a first aspect, an embodiment of the present application provides a photoresist stripping method for a chip-on-wafer process, comprising:
对待进行光刻胶去除的晶圆进行润湿;Wetting the wafer to be subjected to photoresist removal;
控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶。The rotation speed of the wafer to be subjected to photoresist removal is controlled within a range of 30RPM to 200RPM, and megasonic waves are applied to the wafer to be subjected to photoresist removal for a first preset time after being wetted to perform photoresist removal.
在其中的一些实施例中,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶之后,所述方法还包括:In some embodiments, after controlling the rotation speed of the wafer to be subjected to photoresist removal within a range of 30RPM to 200RPM and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after wetting to perform photoresist removal, the method further comprises:
控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对所述待进行光刻胶去除的晶圆施加第二预设时间的兆声波进行清洗。The rotation speed of the wafer to be subjected to photoresist removal is controlled within a range of 30RPM to 200RPM, and megasonic waves are applied to the wafer to be subjected to photoresist removal for a second preset time for cleaning.
在其中的一些实施例中,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对所述待进行光刻胶去除的晶圆施加第二预设时间的兆声波进行清洗之前,所述方法还包括:对所述待进行光刻胶去除的晶圆进行润湿。In some of the embodiments, before controlling the rotation speed of the wafer to be photoresist removed within the range of 30RPM to 200RPM and applying megasonic waves for a second preset time to the wafer to be photoresist removed for cleaning, the method further includes: wetting the wafer to be photoresist removed.
在其中的一些实施例中,所述兆声波的频率在15MHz至40MHz之间。In some embodiments, the frequency of the megasonic wave is between 15 MHz and 40 MHz.
在其中的一些实施例中,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶之前,所述方法还包括:In some embodiments, before controlling the rotation speed of the wafer to be subjected to photoresist removal to be within the range of 30RPM to 200RPM and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after wetting to perform photoresist removal, the method further comprises:
检测所述待进行光刻胶去除的晶圆表面的光刻胶总残留量;Detecting the total amount of photoresist residue on the surface of the wafer to be subjected to photoresist removal;
确定所述光刻胶总残留量所在预设阈值区间;Determine the preset threshold range where the total amount of photoresist residue falls;
基于所述预设阈值区间从第一预设数据库中匹配与所述预设阈值区间对应的所述第一预设时间。
The first preset time corresponding to the preset threshold interval is matched from a first preset database based on the preset threshold interval.
在其中的一些实施例中,在检测所述待进行光刻胶去除的晶圆表面的光刻胶总残留量之后,所述方法还包括:In some embodiments, after detecting the total amount of photoresist residue on the surface of the wafer to be subjected to photoresist removal, the method further comprises:
在所述光刻胶总残留量大于预设总残留量的情况下,将所述待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间。When the total amount of photoresist residue is greater than a preset total amount of photoresist residue, the wafer to be subjected to photoresist removal is placed in a soaking tank and soaked for a third preset time.
在其中的一些实施例中,在将所述待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间之前,所述方法还包括:In some embodiments, before placing the wafer to be subjected to photoresist removal into a soaking tank and soaking for a third preset time, the method further comprises:
基于所述预设阈值区间从第二预设数据库中匹配与所述预设阈值区间对应的所述第三预设时间。The third preset time corresponding to the preset threshold interval is matched from a second preset database based on the preset threshold interval.
第二方面,本申请实施例提供了一种针对晶圆上芯片工艺的光刻胶剥离系统,所述系统包括:In a second aspect, an embodiment of the present application provides a photoresist stripping system for a chip-on-wafer process, the system comprising:
晶圆保持装置,用于保持待进行光刻胶去除的晶圆;A wafer holding device, used for holding a wafer to be subjected to photoresist removal;
喷嘴,用于向待进行光刻胶去除的晶圆喷出光刻胶剥离液;A nozzle, used for spraying a photoresist stripping liquid onto a wafer to be subjected to photoresist removal;
兆声波装置,用于对待进行光刻胶去除的晶圆进行兆声波去胶;A megasonic wave device is used to perform megasonic wave photoresist removal on a wafer to be subjected to photoresist removal;
旋转驱动装置,用于驱动所述晶圆保持装置带动所述待进行光刻胶去除的晶圆旋转;A rotation driving device, used for driving the wafer holding device to drive the wafer to be subjected to photoresist removal to rotate;
控制器,用于控制喷嘴喷出光刻胶剥离液对待进行光刻胶去除的晶圆进行润湿,并控制所述旋转驱动装置驱动所述待进行光刻胶去除的晶圆以30RPM至200RPM的转速旋转,以及控制兆声波装置对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶。The controller is used to control the nozzle to spray photoresist stripping liquid to wet the wafer to be removed from the photoresist, and control the rotation drive device to drive the wafer to be removed from the photoresist to rotate at a speed of 30RPM to 200RPM, and control the megasonic wave device to apply megasonic waves for a first preset time to the wafer to be removed from the photoresist after wetting to remove the photoresist.
在传统的单片去胶方式中,去胶及清洗制程须搭配500RPM以上的高转速以确保去胶能力,转速过低难以让溶解的光刻胶剥离去除,但是高转速及较高的芯片厚度会导致腔室内液体飞溅,而采用本申请的针对晶圆上芯片工艺的光刻胶剥离方式进行去胶和清洗,在30RPM至200RPM的低转速下进行去胶及清洗,不会发生溅液,且采用兆声波进行去胶及清洗,保证晶圆上所有芯片得到充分制程。In the traditional single-chip degumming method, the degumming and cleaning processes must be combined with a high rotation speed of more than 500RPM to ensure the degumming capability. If the rotation speed is too low, it is difficult to strip and remove the dissolved photoresist. However, the high rotation speed and the relatively high chip thickness will cause liquid splashing in the chamber. The photoresist stripping method for the chip process on the wafer of the present application is used for degumming and cleaning. The degumming and cleaning are performed at a low rotation speed of 30RPM to 200RPM, and no splashing occurs. Megasonic waves are used for degumming and cleaning to ensure that all chips on the wafer are fully processed.
在传统的单片去胶方式中,因其去胶和清洗制程须搭配500RPM以上的高转速以确保去胶能力,因此芯片之间存在的沟道可能会导致非Nozzle Scan区域(即光刻胶剥离液未喷到区域)去胶液及清洗液的液膜高度小于300μm,当晶圆上的芯片为高于300μm的芯片时,晶圆无法形成足以覆盖整个边缘的液
膜,导致边缘芯片无法得到充分制程,而采用本申请的针对晶圆上芯片工艺的光刻胶剥离方式进行去胶和清洗,在30RPM至200RPM的低转速下的去胶及清洗制程中,液膜可以覆盖晶圆边缘的芯片,并且采用兆声波去胶及清洗,保证晶圆上所有芯片得到充分有效的制程。In the traditional single-chip degumming method, the degumming and cleaning processes must be carried out at a high speed of more than 500RPM to ensure the degumming ability. Therefore, the channels between the chips may cause the liquid film height of the degumming liquid and the cleaning liquid in the non-Nozzle Scan area (that is, the area where the photoresist stripping liquid is not sprayed) to be less than 300μm. When the chip on the wafer is higher than 300μm, the wafer cannot form a liquid film sufficient to cover the entire edge. The film causes the edge chips to be unable to be fully processed, and the photoresist stripping method for the chip process on the wafer of the present application is used for debonding and cleaning. In the debonding and cleaning process at a low speed of 30RPM to 200RPM, the liquid film can cover the chips at the edge of the wafer, and megasonic waves are used for debonding and cleaning to ensure that all chips on the wafer are fully and effectively processed.
在传统的单片去胶方式中,因其去胶和清洗制程须搭配500RPM以上的高转速以确保去胶能力,500RPM以上的高转速及较高的芯片高度会导致芯片容易因离心力造成位移甚至飞出晶圆,而采用本申请的针对晶圆上芯片工艺的光刻胶剥离方式进行去胶和清洗,在30RPM至200RPM的低转速下完成去胶及清洗制程,可使去胶和清洗制程都在相对低转速下完成,极大降低了该缺陷的风险。In the traditional single-wafer degumming method, the degumming and cleaning processes must be combined with a high speed of more than 500RPM to ensure the degumming capability. The high speed of more than 500RPM and the relatively high chip height can cause the chip to be easily displaced or even fly out of the wafer due to centrifugal force. The photoresist stripping method for chip-on-wafer process of the present application is used for degumming and cleaning, and the degumming and cleaning processes are completed at a low speed of 30RPM to 200RPM, so that the degumming and cleaning processes can be completed at a relatively low speed, greatly reducing the risk of the defect.
本申请的一个或多个实施例的细节在以下附图和描述中提出,以使本申请的其他特征、目的和优点更加简明易懂。Details of one or more embodiments of the present application are set forth in the following drawings and description to make other features, objects, and advantages of the present application more readily apparent.
附图概述BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1是现有技术中的单片去胶的效果示意图;FIG1 is a schematic diagram of the effect of single-chip debonding in the prior art;
图2是根据本申请实施例的针对晶圆上芯片工艺的光刻胶剥离方法的流程图;FIG2 is a flow chart of a photoresist stripping method for a chip-on-wafer process according to an embodiment of the present application;
图3是根据本申请实施例的采用兆声波进行光刻胶剥离的效果示意图一;FIG3 is a schematic diagram of the effect of photoresist stripping using megasonic waves according to an embodiment of the present application;
图4是根据本申请实施例的采用兆声波进行光刻胶剥离的效果示意图二;FIG4 is a second schematic diagram of the effect of photoresist stripping using megasonic waves according to an embodiment of the present application;
图5是根据本申请实施例的采用兆声波进行光刻胶剥离的效果示意图三;FIG5 is a third schematic diagram of the effect of photoresist stripping using megasonic waves according to an embodiment of the present application;
图6是根据本申请实施例的采用兆声波进行光刻胶剥离的效果示意图四;FIG6 is a fourth schematic diagram of the effect of photoresist stripping using megasonic waves according to an embodiment of the present application;
图7是根据本申请实施例的针对晶圆上芯片工艺的光刻胶剥离系统的结构框图。FIG. 7 is a structural block diagram of a photoresist stripping system for a chip-on-wafer process according to an embodiment of the present application.
本发明的较佳实施方式Preferred embodiments of the present invention
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实
施例,对本申请进行描述和说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。基于本申请提供的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。此外,还可以理解的是,虽然这种开发过程中所作出的努力可能是复杂并且冗长的,然而对于与本申请公开的内容相关的本领域的普通技术人员而言,在本申请揭露的技术内容的基础上进行的一些设计,制造或者生产等变更只是常规的技术手段,不应当理解为本申请公开的内容不充分。In order to make the purpose, technical solutions and advantages of this application more clear, the following is a The present application is described and illustrated by way of examples. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application. In addition, it can also be understood that although the efforts made in this development process may be complex and lengthy, for ordinary technicians in the field related to the contents disclosed in the present application, some changes such as design, manufacturing or production based on the technical contents disclosed in the present application are only conventional technical means, and should not be understood as the contents disclosed in the present application are insufficient.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域普通技术人员显式地和隐式地理解的是,本申请所描述的实施例在不冲突的情况下,可以与其它实施例相结合。Reference to "embodiments" in this application means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those of ordinary skill in the art that the embodiments described in this application may be combined with other embodiments without conflict.
除非另作定义,本申请所涉及的技术术语或者科学术语应当为本申请所属技术领域内具有一般技能的人士所理解的通常意义。本申请所涉及的“一”、“一个”、“一种”、“该”等类似词语并不表示数量限制,可表示单数或复数。本申请所涉及的术语“包括”、“包含”、“具有”以及它们任何变形,意图在于覆盖不排他的包含;例如包含了一系列步骤或模块(单元)的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可以还包括没有列出的步骤或单元,或可以还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。本申请所涉及的“连接”、“相连”、“耦接”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电气的连接,不管是直接的还是间接的。本申请所涉及的“多个”是指大于或者等于两个。“和/或”描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。本申请所涉及的术语“第一”、“第二”、“第三”等仅仅是区别类似的对象,不代表针对对象的特定排序。Unless otherwise defined, the technical terms or scientific terms involved in this application should be understood by people with ordinary skills in the technical field to which this application belongs. The words "one", "a", "a", "the" and the like involved in this application do not indicate a quantitative limitation, and may represent the singular or plural. The terms "include", "comprise", "have" and any of their variations involved in this application are intended to cover non-exclusive inclusions; for example, a process, method, system, product or device that includes a series of steps or modules (units) is not limited to the listed steps or units, but may also include steps or units that are not listed, or may also include other steps or units inherent to these processes, methods, products or devices. The words "connect", "connected", "coupled" and the like involved in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "multiple" involved in this application refers to greater than or equal to two. "And/or" describes the association relationship of associated objects, indicating that there can be three relationships, for example, "A and/or B" can represent: A exists alone, A and B exist at the same time, and B exists alone. The terms "first", "second", "third" and the like involved in the present application are merely used to distinguish similar objects and do not represent a specific ordering of the objects.
本申请实施例提供了一种针对晶圆上芯片工艺的光刻胶剥离方法,图2是根据本申请实施例的针对晶圆上芯片工艺的光刻胶剥离方法的流程图。如图2所示,该方法包括如下步骤:
The embodiment of the present application provides a photoresist stripping method for a chip-on-wafer process, and FIG2 is a flow chart of the photoresist stripping method for a chip-on-wafer process according to the embodiment of the present application. As shown in FIG2, the method comprises the following steps:
步骤S201,对待进行光刻胶去除的晶圆进行润湿。Step S201, wetting the wafer from which the photoresist is to be removed.
在本步骤中,可以通过控制喷嘴喷出光刻胶剥离液对将要进行光刻胶去除的晶圆进行润湿,以便于后续对晶圆上的光刻胶进行去除。In this step, the nozzle may be controlled to spray photoresist stripping liquid to wet the wafer from which the photoresist is to be removed, so as to facilitate the subsequent removal of the photoresist on the wafer.
需要说明的是,对将要进行光刻胶去除的晶圆进行润湿的时间以及喷嘴喷光刻胶剥离液的流速均可以根据具体的工艺要求进行设定。It should be noted that the time for wetting the wafer from which the photoresist is to be removed and the flow rate of the photoresist stripping liquid sprayed from the nozzle can be set according to specific process requirements.
步骤S202,控制待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶。Step S202, controlling the rotation speed of the wafer to be subjected to photoresist removal to be within the range of 30RPM to 200RPM, and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after being wetted to perform photoresist removal.
图3至图6展示了去胶时间对应的效果图。参见图3和图6,图3和图6中晶圆的转速均在150RPM,图3中兆声波进行去胶的时间分别为150s、300s和350s,图6中兆声波进行去胶的时间分别为62s、124s和186s。由图1和图3可以得到,在相同时间的情况下,本申请实施例通过采用兆声波并结合150RPM的转速进行去胶的方式,在150s的去胶效果以及300s的去胶效果均比现有技术中的去胶效果优。其次,由图3和图6可得,本申请实施例通过采用兆声波并结合150RPM的转速进行去胶的方式,在时间为186s以及转速为150RPM的情况下,可以达到很好的去胶效果。因此,综上所述,相比现有技术中的单片去胶,本实施例节省了去胶时间,且可以在降低晶圆转速的同时达到很好的去胶效果。Figures 3 to 6 show the effect diagrams corresponding to the degumming time. Referring to Figures 3 and 6, the rotation speed of the wafer in Figures 3 and 6 is 150RPM, the time for degumming by megasonic waves in Figure 3 is 150s, 300s and 350s respectively, and the time for degumming by megasonic waves in Figure 6 is 62s, 124s and 186s respectively. It can be obtained from Figures 1 and 3 that, under the same time, the embodiment of the present application uses megasonic waves and combines the degumming method of 150RPM to degumming, and the degumming effect of 150s and the degumming effect of 300s are both better than the degumming effect in the prior art. Secondly, it can be obtained from Figures 3 and 6 that the embodiment of the present application uses megasonic waves and combines the degumming method of 150RPM to degumming, and can achieve a good degumming effect when the time is 186s and the rotation speed is 150RPM. Therefore, in summary, compared with the single-wafer debonding in the prior art, this embodiment saves debonding time and can achieve a good debonding effect while reducing the wafer rotation speed.
继续参考图3至图5可知,晶圆的转速在30RPM、150RPM以及200RPM下均能实现对晶圆的去胶且均比现有技术中的去胶效果优。Continuing to refer to FIG. 3 to FIG. 5 , it can be seen that the wafer can be debonded at a rotation speed of 30 RPM, 150 RPM, and 200 RPM, and the debonding effect is better than that in the prior art.
当晶圆的转速在30RPM以下时,会存在离心力不够而导致无法将晶圆上洗掉的胶通过离心力甩出去的问题。因此为了更好达到去胶效果,在本步骤中,通过控制待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶的方式,实现了在200RPM以下对光刻胶的去除,避免了现有技术中因转速过高而产生溅液,进而使得飞溅的液体附着在腔体内壁滴落在晶圆表面而影响下一道工艺,最终导致生产良率低的问题,同时,还能够避免转速过高而造成晶圆边缘的芯片因离心力造成位移而飞出的问题。When the rotation speed of the wafer is below 30RPM, there will be a problem that the glue washed off the wafer cannot be thrown out by centrifugal force due to insufficient centrifugal force. Therefore, in order to achieve a better degumming effect, in this step, by controlling the rotation speed of the wafer to be removed from the photoresist within the range of 30RPM to 200RPM, and applying megasonic waves for a first preset time to the wafer to be removed from the photoresist after wetting, the degumming is achieved below 200RPM to remove the photoresist, avoiding the splashing liquid caused by the high rotation speed in the prior art, and then causing the splashing liquid to adhere to the inner wall of the cavity and drip on the surface of the wafer to affect the next process, and finally leading to the problem of low production yield, and at the same time, it can also avoid the problem that the chip at the edge of the wafer is displaced and flies out due to the centrifugal force caused by the high rotation speed.
需要说明的是,第一预设时间可以根据具体的工艺需求进行设定。步骤201
和步骤S202可以同时进行不分先后。It should be noted that the first preset time can be set according to specific process requirements. Step 201 The step S202 and step S203 may be performed simultaneously in any order.
在本实施例中的兆声波可以是空间交变相位移(SAPS)兆声波技术,也可以是其他能够实现本申请目的的兆声波技术。空间交变相位移兆声波技术是通过控制兆声波发生器与晶圆之间的半波长范围的相对运动,以实现兆声波能量在晶圆表面的均匀分布,以达到最优化的清洗效果。在本实施例中,通过采用上述空间交变相位移(SAPS)兆声波技术并结合30RPM-200RPM的低转速来实现对光刻胶的去除的方式,实现了在30RPM至200RPM范围内对光刻胶的有效去除,不仅保证了晶圆光刻胶的有效去除,还可以避免晶圆转速过高而导致溅液的问题。The megasonic wave in the present embodiment can be a spatial alternating phase shift (SAPS) megasonic wave technology, or other megasonic wave technologies that can achieve the purpose of the present application. The spatial alternating phase shift megasonic wave technology is to achieve a uniform distribution of megasonic wave energy on the surface of the wafer by controlling the relative motion of the half-wavelength range between the megasonic wave generator and the wafer, so as to achieve the most optimized cleaning effect. In the present embodiment, the removal of the photoresist is achieved by adopting the above-mentioned spatial alternating phase shift (SAPS) megasonic wave technology and combining the low rotation speed of 30RPM-200RPM, and the effective removal of the photoresist is achieved within the range of 30RPM to 200RPM, which not only ensures the effective removal of the wafer photoresist, but also avoids the problem of splashing caused by the wafer rotation speed being too high.
在一些实施例中,在步骤S202之后,还可以控制晶圆的转速在30RPM至200RPM范围内,并对晶圆施加第二预设时间的兆声波进行清洗。通过控制晶圆的转速在30RPM至200RPM范围内,并对执行步骤S202之后的晶圆施加第二预设时间的兆声波进行清洗的方式,实现了在200RPM以下对去胶之后的晶圆的清洗,避免了现有技术中在对晶圆清洗过程中因转速过高而产生溅液,使得飞溅的液体附着在腔体内壁进而滴落在晶圆表面而影响下一道工艺,最终导致生产良率低的问题。同时,在低转速的情况下,还能够避免晶圆转速过高而造成晶圆边缘的芯片在离心力作用下位移而飞出的问题。In some embodiments, after step S202, the rotation speed of the wafer can also be controlled within the range of 30RPM to 200RPM, and the wafer can be cleaned by applying megasonic waves for a second preset time. By controlling the rotation speed of the wafer within the range of 30RPM to 200RPM, and applying megasonic waves for a second preset time to the wafer after executing step S202, the wafer after degumming can be cleaned at less than 200RPM, avoiding the problem of splashing liquid due to excessive rotation speed during wafer cleaning in the prior art, so that the splashed liquid adheres to the inner wall of the cavity and then drips on the surface of the wafer, affecting the next process, and ultimately leading to the problem of low production yield. At the same time, in the case of low rotation speed, it can also avoid the problem of the chip at the edge of the wafer being displaced and flying out under the action of centrifugal force due to excessive rotation speed of the wafer.
基于上述实施例,在其他一些实施例中,在控制晶圆的转速在30RPM至200RPM范围内,并对晶圆施加第二预设时间的兆声波进行清洗之前,还可以对执行步骤S202之后的晶圆进行润湿。可以通过控制喷嘴喷出清洗液对执行步骤S202之后的晶圆进行润湿。Based on the above embodiment, in some other embodiments, before controlling the rotation speed of the wafer within the range of 30RPM to 200RPM and applying megasonic waves for a second preset time to the wafer for cleaning, the wafer after step S202 may be wetted. The wafer after step S202 may be wetted by controlling the nozzle to spray cleaning liquid.
需要说明的是,清洗液可以是但不限于去离子水、二氧化碳溶解水。It should be noted that the cleaning liquid may be, but is not limited to, deionized water or water dissolved with carbon dioxide.
在一些实施例中,兆声波的频率在15MHz至40MHz。兆声波的频率过大或者过小均可能导致生产良率低的问题。因此为了避免兆声波的频率过大或者过小而导致生产良率的问题,在本实施例中,通过控制兆声波的频率在15MHz至40MHz,可以避免兆声波的频率过大或者过小而影响生产良率的问题。In some embodiments, the frequency of the megasonic wave is between 15 MHz and 40 MHz. A frequency of the megasonic wave that is too high or too low may lead to a problem of low production yield. Therefore, in order to avoid the problem of production yield caused by a frequency of the megasonic wave that is too high or too low, in this embodiment, by controlling the frequency of the megasonic wave to be between 15 MHz and 40 MHz, the problem of the frequency of the megasonic wave that is too high or too low affecting the production yield can be avoided.
需要说明的是,本申请实施例中的兆声波频率既可用于去胶过程,也可以适用于清洗过程,此处不做具体限定。It should be noted that the megasonic frequency in the embodiment of the present application can be used in both the degumming process and the cleaning process, and is not specifically limited here.
在一些实施例中,在控制晶圆的转速在30RPM至200RPM范围内,并对
润湿之后的晶圆施加第一预设时间的兆声波进行去胶之前,还可以检测待进行光刻胶去除的晶圆表面的光刻胶总残留量;确定光刻胶总残留量所在预设阈值区间;基于预设阈值区间从第一预设数据库中匹配与预设阈值区间对应的第一预设时间。In some embodiments, the rotation speed of the wafer is controlled within a range of 30 RPM to 200 RPM, and Before applying megasonic waves for a first preset time to the wafer after wetting for debonding, the total amount of photoresist residue on the surface of the wafer to be removed can also be detected; the preset threshold range in which the total amount of photoresist residue is located is determined; and based on the preset threshold range, the first preset time corresponding to the preset threshold range is matched from the first preset database.
在本实施例中,通过确定光刻胶总残留量所在预设阈值区间;基于预设阈值区间从第一预设数据库中匹配与预设阈值区间对应的第一预设时间的方式,实现根据光刻胶总残留量所在预设阈值区间来精确的确定兆声波进行去胶的第一预设时间,实现了第一预设时间的适应性调整,避免了光刻胶过多情况下,因去胶时间过短而导致光刻胶去除不完全的问题,同时还避免光刻胶过少情况下,因去胶时间过长而导致工艺时间增加的问题。In this embodiment, by determining the preset threshold interval in which the total amount of photoresist residue is located; and matching the first preset time corresponding to the preset threshold interval from the first preset database based on the preset threshold interval, the first preset time for megasonic wave stripping is accurately determined according to the preset threshold interval in which the total amount of photoresist residue is located, and adaptive adjustment of the first preset time is achieved, thereby avoiding the problem of incomplete photoresist removal due to too short stripping time when there is too much photoresist, and also avoiding the problem of increased process time due to too long stripping time when there is too little photoresist.
需要说明的是,第一预设数据库中存储有各个预设阈值区间对应的第一预设时间,且每个预设阈值区间所对应第一预设时间不同。It should be noted that the first preset database stores the first preset time corresponding to each preset threshold interval, and the first preset time corresponding to each preset threshold interval is different.
在本实施例中,确定光刻胶总残留量的方式可以是但不限于通过对待进行光刻胶去除的晶圆进行拍照,然后再基于拍摄的照片量测各残留区域的尺寸并计算各残留区域的面积及相应残留区域中的残留光刻胶厚度,最后再根据残留光刻胶厚度计算出光刻胶残留总量。除了上述方式之外,还可以是其他能够实现对光刻胶总残留量计算的方式,本申请实施例不做限定。In this embodiment, the method for determining the total amount of photoresist residues may be, but is not limited to, taking a photo of the wafer to be subjected to photoresist removal, then measuring the size of each residual region based on the photographed photo and calculating the area of each residual region and the residual photoresist thickness in the corresponding residual region, and finally calculating the total amount of photoresist residues according to the residual photoresist thickness. In addition to the above method, other methods that can realize the calculation of the total amount of photoresist residues may also be used, and the embodiments of the present application are not limited thereto.
在其中的一些实施例中,在检测待进行光刻胶去除的晶圆表面的光刻胶总残留量之后,还可以在光刻胶总残留量大于预设总残留量的情况下,将待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间。In some of the embodiments, after detecting the total amount of photoresist residue on the surface of the wafer to be removed from the photoresist, if the total amount of photoresist residue is greater than the preset total amount of residue, the wafer to be removed from the photoresist can be placed in an immersion tank and immersed for a third preset time.
为了便于后续对光刻胶的去除,在本实施例中,通过在光刻胶总残留量大于预设总残留量的情况下,先控制夹持机构将待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间,以实现对光刻胶的初步去除,有利于提高后续采用兆声波进行去胶的效率。In order to facilitate the subsequent removal of the photoresist, in this embodiment, when the total residual amount of the photoresist is greater than the preset total residual amount, the clamping mechanism is first controlled to place the wafer to be subjected to photoresist removal into the immersion tank for a third preset time to achieve preliminary removal of the photoresist, which is beneficial to improving the efficiency of subsequent photoresist removal using megasonic waves.
因此,在其中的一些实施例中,在控制夹持机构将待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间之前,还可以基于预设阈值区间从第二预设数据库中匹配与预设阈值区间对应的第三预设时间。通过基于预设阈值区间从第二预设数据库中匹配与预设阈值区间对应的第三预设时间的方式,实现了根据光刻胶总残留量所在预设阈值区间来精确的确定浸泡槽浸入的第三预设时
间,进而实现了第三预设时间的适应性调整,以便于后续兆声波进行去胶的效率更高。Therefore, in some of the embodiments, before controlling the clamping mechanism to place the wafer to be subjected to photoresist removal into the immersion tank for immersion for the third preset time, the third preset time corresponding to the preset threshold interval can be matched from the second preset database based on the preset threshold interval. By matching the third preset time corresponding to the preset threshold interval from the second preset database based on the preset threshold interval, the third preset time for immersion in the immersion tank can be accurately determined according to the preset threshold interval where the total amount of photoresist residue is located. time, thereby achieving adaptive adjustment of the third preset time, so that the subsequent megasonic wave debonding is more efficient.
在一些实施例中,本申请中的针对晶圆上芯片工艺的光刻胶剥离方法也可以结合现有技术中的去胶方法一起使用,方式如下:In some embodiments, the photoresist stripping method for chip-on-wafer process in the present application can also be used in combination with the photoresist stripping method in the prior art, in the following manner:
方式一,可以先经过现有的单片去胶,对晶圆初步的去胶、漂洗及干燥制程,在该过程可以不对晶圆进行甩干;然后将晶圆取出,再执行本申请中的针对晶圆上芯片工艺的光刻胶剥离方法,在该过程中,去胶以及清洗过程采用兆声波并在30RPM至200RPM的转速下进行。Method 1 is to first undergo the existing single-wafer degumming, preliminary degumming, rinsing and drying processes for the wafer, during which the wafer does not need to be spun dry; then the wafer is taken out, and the photoresist stripping method for the chip process on the wafer in this application is executed. During this process, the degumming and cleaning processes use megasonic waves and are carried out at a rotation speed of 30RPM to 200RPM.
方式二,可以先经过现有的槽式去胶,使用浸泡方式进行光刻胶的剥落去除;然后将晶圆取出,再执行本申请中的针对晶圆上芯片工艺的光刻胶剥离方法,在该过程中,去胶以及清洗过程采用兆声波并在30RPM至200RPM的转速下进行。Method 2 is to first use the existing trough stripping method to remove the photoresist by immersion; then take out the wafer and perform the photoresist stripping method for the chip process on the wafer in this application. In this process, the stripping and cleaning process uses megasonic waves and is carried out at a rotation speed of 30RPM to 200RPM.
方式三,可以先经过现有的槽式去胶,使用浸泡方式进行光刻胶的剥落去除;然后再经过现有的单片去胶;然后再执行本申请中的针对晶圆上芯片工艺的光刻胶剥离方法,在该过程中,去胶以及清洗过程采用兆声波并在30RPM至200RPM的转速下进行。Method three, you can first go through the existing tank stripping, use the immersion method to peel off the photoresist; then go through the existing single-chip stripping; and then perform the photoresist stripping method for the chip-on-wafer process in this application. In this process, the stripping and cleaning process uses megasonic waves and is carried out at a rotation speed of 30RPM to 200RPM.
通过上述方式,本申请的针对晶圆上芯片工艺的光刻胶剥离方法是通过兆声波结合30RPM至200RPM的低转速的方式来去胶,解决了现有去胶技术的缺陷,提升剥离光刻胶效率及提高剥离质量,并且用兆声波技术对晶圆进行去胶及清洗,在提高去胶及清洗能力和提升产能的同时,本申请的30RPM至200RPM的低转速优势可以有效防止溅液,使晶圆边缘芯片得到充分制程,防止边缘芯片位移甚至飞出晶圆。Through the above-mentioned method, the photoresist stripping method for the chip process on the wafer of the present application is to remove the photoresist by combining megasonic waves with a low rotation speed of 30RPM to 200RPM, which solves the defects of the existing stripping technology, improves the efficiency of stripping photoresist and improves the stripping quality, and uses megasonic wave technology to strip and clean the wafer. While improving the stripping and cleaning capabilities and increasing production capacity, the low rotation speed advantage of 30RPM to 200RPM of the present application can effectively prevent splashing, so that the chip at the edge of the wafer can be fully processed, and prevent the edge chip from being displaced or even flying out of the wafer.
本申请实施例还提供了一种针对晶圆上芯片工艺的光刻胶剥离系统,该系统用于实现上述实施例及优选实施方式,已经进行过说明的不再赘述。如以下所使用的术语“模块”、“单元”、“子单元”等可以是实现预定功能的软件和/或硬件的组合。尽管以下实施例所描述的系统较佳地以软件来实现,但是硬件,或者软件和硬件的组合的实现也是可能并被构想的。The present application embodiment also provides a kind of photoresist stripping system for chip process on wafer, and this system is used to realize above-mentioned embodiment and preferred implementation mode, and has been described no more.Term " module ", " unit ", " subunit " etc. as used below can be the combination of software and/or hardware realizing predetermined function.Although the system described in the following embodiment is preferably realized with software, hardware, or the realization of the combination of software and hardware is also possible and conceived.
图7是根据本申请实施例的针对晶圆上芯片工艺的光刻胶剥离系统的结构框图,如图7所示,该系统包括:
FIG. 7 is a structural block diagram of a photoresist stripping system for a chip-on-wafer process according to an embodiment of the present application. As shown in FIG. 7 , the system includes:
晶圆保持装置76,用于保持待进行光刻胶去除的晶圆75;A wafer holding device 76, used to hold a wafer 75 to be subjected to photoresist removal;
喷嘴71,设于晶圆保持装置76上方,用于向待进行光刻胶去除的晶圆75喷出光刻胶剥离液;The nozzle 71 is disposed above the wafer holding device 76 and is used to spray the photoresist stripping liquid toward the wafer 75 to be subjected to photoresist removal;
兆声波装置72,用于对待进行光刻胶去除的晶圆75进行兆声波去胶;A megasonic wave device 72 is used to perform megasonic wave photoresist removal on a wafer 75 to be subjected to photoresist removal;
旋转驱动装置73,连接晶圆保持装置76,用于驱动晶圆保持装置76旋转,进而带动待进行光刻胶去除的晶圆75旋转;A rotation driving device 73, connected to the wafer holding device 76, for driving the wafer holding device 76 to rotate, thereby driving the wafer 75 to be subjected to photoresist removal to rotate;
控制器74,电连接喷嘴71、兆声波装置72和旋转驱动装置73,用于控制喷嘴71喷出光刻胶剥离液对待进行光刻胶去除的晶圆75进行润湿,以及控制旋转驱动装置73驱动待进行光刻胶去除的晶圆75以30RPM至200RPM的转速旋转,并控制兆声波装置72对润湿之后的待进行光刻胶去除的晶圆75施加第一预设时间的兆声波进行去胶。The controller 74 is electrically connected to the nozzle 71, the megasonic wave device 72 and the rotation drive device 73, and is used to control the nozzle 71 to spray photoresist stripping liquid to wet the wafer 75 to be removed from the photoresist, and to control the rotation drive device 73 to drive the wafer 75 to be removed from the photoresist to rotate at a speed of 30RPM to 200RPM, and to control the megasonic wave device 72 to apply megasonic waves for a first preset time to the wafer 75 to be removed from the photoresist after wetting to remove the photoresist.
在本实施例中,基于该针对晶圆上芯片工艺的光刻胶剥离系统,可以实现在200RPM以下对光刻胶的去除,避免了现有技术中因晶圆转速过高而产生溅液,进而使得飞溅的液体附着在腔体内壁并滴落在晶圆表面而影响下一道工艺,最终导致生产良率低的问题,提高了生产良率。In this embodiment, based on the photoresist stripping system for the chip process on the wafer, the photoresist can be removed at below 200RPM, avoiding the splashing caused by the excessively high wafer rotation speed in the prior art, which causes the splashed liquid to adhere to the inner wall of the cavity and drip onto the wafer surface and affect the next process, ultimately leading to the problem of low production yield, thereby improving the production yield.
在一些实施例中,该控制器74还用于控制旋转驱动装置72带动晶圆75以30RPM至200RPM的转速驱动晶圆75旋转,并控制兆声波装置72对去胶之后的晶圆75施加第二预设时间的兆声波进行清洗。In some embodiments, the controller 74 is also used to control the rotation drive device 72 to drive the wafer 75 to rotate at a speed of 30RPM to 200RPM, and control the megasonic wave device 72 to apply megasonic waves for a second preset time to clean the wafer 75 after degumming.
在一些实施例中,该喷嘴71还用于喷出清洗液,对晶圆进行润湿和清洗。In some embodiments, the nozzle 71 is also used to spray cleaning liquid to wet and clean the wafer.
在一些实施例中,兆声波的频率在15MHz至40MHz之间。In some embodiments, the frequency of the megasonic waves is between 15 MHz and 40 MHz.
在一些实施例中,该系统还包括:检测器,用于检测待进行光刻胶去除的晶圆75表面的光刻胶总残留量;计算器,用于确定光刻胶总残留量所在预设阈值区间;匹配器,用于基于预设阈值区间从第一预设数据库中匹配与预设阈值区间对应的第一预设时间。In some embodiments, the system also includes: a detector for detecting the total amount of photoresist residue on the surface of the wafer 75 to be subjected to photoresist removal; a calculator for determining a preset threshold interval in which the total amount of photoresist residue is located; and a matcher for matching a first preset time corresponding to the preset threshold interval from a first preset database based on the preset threshold interval.
需要说明的是,本实施例中的检测器可以是照相机,也可以是现有技术中其他能够用来检测待进行光刻胶去除的晶圆表面的光刻胶总残留量的硬件设备。本实施例中的计算器和匹配器可以是在控制器74中用软件来实现,在一些实施例中,计算器和匹配器也可以是具有相应功能的硬件设备。It should be noted that the detector in this embodiment can be a camera, or other hardware devices in the prior art that can be used to detect the total amount of photoresist residue on the surface of the wafer to be subjected to photoresist removal. The calculator and the matcher in this embodiment can be implemented by software in the controller 74. In some embodiments, the calculator and the matcher can also be hardware devices with corresponding functions.
在一些实施例中,该系统还包括夹持机构,其中,控制器电连接夹持机构,
用于在光刻胶总残留量大于预设总残留量的情况下,控制夹持机构将待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间。In some embodiments, the system further comprises a clamping mechanism, wherein the controller is electrically connected to the clamping mechanism, It is used to control the clamping mechanism to put the wafer to be photoresist removed into the immersion tank and immerse it for a third preset time when the total photoresist residue is greater than the preset total residue.
在一些实施例中,该匹配器用于基于预设阈值区间从第二预设数据库中匹配与预设阈值区间对应的第三预设时间。In some embodiments, the matcher is used to match a third preset time corresponding to the preset threshold interval from a second preset database based on the preset threshold interval.
本领域的技术人员应该明白,以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。Those skilled in the art should understand that the technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。
The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.
Claims (10)
- 一种针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,包括:A photoresist stripping method for chip-on-wafer process, characterized by comprising:对待进行光刻胶去除的晶圆进行润湿;Wetting the wafer to be subjected to photoresist removal;控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶。The rotation speed of the wafer to be subjected to photoresist removal is controlled within a range of 30RPM to 200RPM, and megasonic waves are applied to the wafer to be subjected to photoresist removal for a first preset time after being wetted to perform photoresist removal.
- 根据权利要求1所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶之后,所述方法还包括:The photoresist stripping method for chip-on-wafer process according to claim 1 is characterized in that after controlling the rotation speed of the wafer to be subjected to photoresist removal within the range of 30RPM to 200RPM, and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after wetting to perform photoresist stripping, the method further comprises:控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对所述待进行光刻胶去除的晶圆施加第二预设时间的兆声波进行清洗。The rotation speed of the wafer to be subjected to photoresist removal is controlled within a range of 30RPM to 200RPM, and megasonic waves are applied to the wafer to be subjected to photoresist removal for a second preset time for cleaning.
- 根据权利要求2所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对所述待进行光刻胶去除的晶圆施加第二预设时间的兆声波进行清洗之前,所述方法还包括:The photoresist stripping method for chip-on-wafer process according to claim 2 is characterized in that before controlling the rotation speed of the wafer to be subjected to photoresist removal within the range of 30RPM to 200RPM and applying megasonic waves for a second preset time to the wafer to be subjected to photoresist removal for cleaning, the method further comprises:对所述待进行光刻胶去除的晶圆进行润湿。The wafer to be subjected to photoresist removal is wetted.
- 根据权利要求1或2所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,所述兆声波的频率在15MHz至40MHz。The photoresist stripping method for chip-on-wafer process according to claim 1 or 2 is characterized in that the frequency of the megasonic wave is between 15 MHz and 40 MHz.
- 根据权利要求1所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,在控制所述待进行光刻胶去除的晶圆的转速在30RPM至200RPM范围内,并对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶之前,所述方法还包括:The photoresist stripping method for chip-on-wafer process according to claim 1 is characterized in that before controlling the rotation speed of the wafer to be subjected to photoresist removal within the range of 30RPM to 200RPM and applying megasonic waves for a first preset time to the wafer to be subjected to photoresist removal after wetting to perform photoresist stripping, the method further comprises:检测所述待进行光刻胶去除的晶圆表面的光刻胶总残留量;Detecting the total amount of photoresist residue on the surface of the wafer to be subjected to photoresist removal;确定所述光刻胶总残留量所在预设阈值区间;Determine the preset threshold range where the total amount of photoresist residue falls;基于所述预设阈值区间从第一预设数据库中匹配与所述预设阈值区间对应的所述第一预设时间。The first preset time corresponding to the preset threshold interval is matched from a first preset database based on the preset threshold interval.
- 根据权利要求5所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征 在于,在检测所述待进行光刻胶去除的晶圆表面的光刻胶总残留量之后,所述方法还包括:The photoresist stripping method for chip-on-wafer process according to claim 5 is characterized in that In other words, after detecting the total amount of photoresist residue on the surface of the wafer to be subjected to photoresist removal, the method further comprises:在所述光刻胶总残留量大于预设总残留量的情况下,将所述待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间。When the total amount of photoresist residue is greater than a preset total amount of photoresist residue, the wafer to be subjected to photoresist removal is placed in a soaking tank and soaked for a third preset time.
- 根据权利要求6所述的针对晶圆上芯片工艺的光刻胶剥离方法,其特征在于,在将所述待进行光刻胶去除的晶圆放入浸泡槽中浸泡第三预设时间之前,所述方法还包括:The photoresist stripping method for chip-on-wafer process according to claim 6 is characterized in that before the wafer to be subjected to photoresist removal is placed in the immersion tank and immersed for a third preset time, the method further comprises:基于所述预设阈值区间从第二预设数据库中匹配与所述预设阈值区间对应的所述第三预设时间。The third preset time corresponding to the preset threshold interval is matched from a second preset database based on the preset threshold interval.
- 一种针对晶圆上芯片工艺的光刻胶剥离系统,其特征在于,所述系统包括:A photoresist stripping system for chip-on-wafer process, characterized in that the system comprises:晶圆保持装置,用于保持待进行光刻胶去除的晶圆;A wafer holding device, used for holding a wafer to be subjected to photoresist removal;喷嘴,用于向待进行光刻胶去除的晶圆喷出光刻胶剥离液;A nozzle, used for spraying a photoresist stripping liquid onto a wafer to be subjected to photoresist removal;兆声波装置,用于对待进行光刻胶去除的晶圆进行兆声波去胶;A megasonic wave device is used to perform megasonic wave photoresist removal on a wafer to be subjected to photoresist removal;旋转驱动装置,用于驱动所述晶圆保持装置带动所述待进行光刻胶去除的晶圆旋转;A rotation driving device, used for driving the wafer holding device to drive the wafer to be subjected to photoresist removal to rotate;控制器,用于控制所述喷嘴喷出光刻胶剥离液对待进行光刻胶去除的晶圆进行润湿,并控制所述旋转驱动装置驱动所述待进行光刻胶去除的晶圆以30RPM至200RPM的转速旋转,以及控制兆声波装置对润湿之后的所述待进行光刻胶去除的晶圆施加第一预设时间的兆声波进行去胶。The controller is used to control the nozzle to spray photoresist stripping liquid to wet the wafer to be removed from the photoresist, control the rotation drive device to drive the wafer to be removed from the photoresist to rotate at a speed of 30RPM to 200RPM, and control the megasonic wave device to apply megasonic waves for a first preset time to the wafer to be removed from the photoresist after wetting to remove the photoresist.
- 根据权利要求8所述的针对晶圆上芯片工艺的光刻胶剥离系统,其特征在于,所述控制器还用于控制所述旋转驱动装置驱动晶圆以30RPM至200RPM的转速旋转,并控制兆声波装置对去胶之后的晶圆施加第二预设时间的兆声波进行清洗。According to the photoresist stripping system for chip-on-wafer process as described in claim 8, it is characterized in that the controller is also used to control the rotation drive device to drive the wafer to rotate at a speed of 30RPM to 200RPM, and control the megasonic wave device to apply megasonic waves for a second preset time to clean the wafer after degumming.
- 根据权利要求8所述的针对晶圆上芯片工艺的光刻胶剥离系统,其特征在于,所述喷嘴还用于喷出清洗液,对晶圆进行润湿和清洗。 The photoresist stripping system for chip-on-wafer process according to claim 8 is characterized in that the nozzle is also used to spray cleaning liquid to wet and clean the wafer.
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