WO1999019137A1 - Three-dimensional strengthening material - Google Patents
Three-dimensional strengthening material Download PDFInfo
- Publication number
- WO1999019137A1 WO1999019137A1 PCT/BE1998/000151 BE9800151W WO9919137A1 WO 1999019137 A1 WO1999019137 A1 WO 1999019137A1 BE 9800151 W BE9800151 W BE 9800151W WO 9919137 A1 WO9919137 A1 WO 9919137A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- strengthening
- dimensional
- piles
- synthetic resin
- composite material
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
Definitions
- the present invention relates to a three-dimensional strengthening material for use as textile reinforcement in composites.
- the invention further relates to the composite materials containing such a strengthening material and a method for strengthening plastic products.
- composites is used for plastics which are strengthened with a textile reinforcement.
- textile reinforcements can take the form of woven fabrics, mats, membranes, non-wovens, knits and the like or combinations thereof.
- synthetic resins can be strengthened by mixing short fibres of about 1 to 8 mm therein. Although such a mix provides strengthening in all directions, i.e. the X-, Y- and Z-direction, or in longitudinal direction, transverse direction and height direction, the mechanical properties of such composites into which fibres are mixed are however limited.
- Composites which are strengthened with woven fabrics or webs consisting of endless threads have the highest strength values, because the mechanical values are greatly dependent on the length of the strengthening fibre.
- the great drawback however is that they provide no strengthening in the Z-direction.
- the result hereof is that the composite materials fail because the different layers of strengthening material delaminate from each other under continuous load.
- a three- dimensional strengthening material comprising a basic layer, consisting of a per se known textile reinforcement for strengthening in X-direction and Y-direction, and piles tufted into the basic layer and extending substantially in Z-direction for strengthening in the Z- direction.
- "Pile” in this application is understood to mean a loop- or thread-like fibre or fibre bundle arranged in a basic layer by means of the tufting technique.
- Such a strengthening material is that it can be manufactured in relatively simple manner and that by choosing the parameters of the tufting process a strengthening material can be obtained which has long or short piles and piles with a large or small density.
- two specimens of such a three-dimensional strengthening material will generally be used, wherein the piles will point toward each other in the end product. Because it is possible to vary the length of the piles and also the distance between the tops of the piles of two specimens of strengthening material pointing toward each other, a great variation in thickness of the final composite material is possible, wherein a high delamination resistance and impact resistance in the Z-direction can nevertheless be obtained.
- a per se known textile reinforcement is used as basic layer.
- Such textile reinforcements are for instance woven fabrics, webs, mats, membranes, knits or combinations thereof in suitable materials such as glass fibre, aramid fibre, carbon fibre, synthetic fibres such as polyester, polypropylene, polyethylene, polyamide, vegetable fibres such as flax, cotton, jute, hemp, animal fibres such as wool, and the like.
- the basic layers thereby also provide strength in X-direction and Y-direction.
- the piles of the strengthening material can be manufactured from the same or a different material from the basic layer.
- the piles can therefore be manufactured from glass fibre, ara id fibre, carbon fibre, synthetic fibres such as polyester, polypropylene, polyethylene, polya ide, vegetable fibres such as flax, cotton, jute, hemp, animal fibres such as wool, and the like.
- Loop-like piles are in principle created during tufting. However, thread-like piles can likewise be formed by clipping or cutting the piles at the top.
- the three-dimensional strengthening material according to the invention is particularly suitable for use as textile reinforcement in a composite material.
- a composite material comprises a synthetic resin or a combination of synthetic resins having incorporated therein a strengthening material according to the invention.
- Such a composite material is preferably a sandwich material consisting of two outer layers which are formed by the basic layer of the three-dimensional strengthening material, which is impregnated with synthetic resin or incorporated in synthetic resin, and which have therebetween an intermediate layer of a foamed synthetic resin, in which are arranged the piles of the three-dimensional strengthening material extending inward from the outer layer.
- the piles are as it were anchored in the foamed synthetic resin which can for instance be a polyurethane or a polystyrene foam.
- the advantage of foam is that the final sandwich thereby becomes less solid and less heavy than when a solid intermediate layer is used.
- the invention also relates however to a sandwich material consisting of two outer layers which are each formed by the basic layer of the three-dimensional strengthening material, which is impregnated with synthetic resin or incorporated in synthetic resin, and which have therebetween and connected thereto an intermediate layer which is formed by the piles of the three-dimensional strengthening material which are impregnated with a synthetic resin or are incorporated therein and extend inward from the outer layer.
- a composite material is of course much more solid than when the intermediate layer is foamed.
- the composite materials according to the invention can be manufactured by means of per se known techniques, such as hand lay-up, vacuum technique, RIM, RTM, moulding, pultrusion and so on.
- the invention further relates to a method for strengthening plastic products, comprising of manufacturing a plastic product with the use of a three- dimensional strengthening material according to the invention.
- the plastic product can also be manufactured directly from a composite material according to the invention.
- the composite material according to the invention can be applied particularly advantageously in plastic products requiring a high impact resistance, such as car bumpers, boats and the like.
- the three-dimensional strengthening material according to the invention is manufactured by providing a basic layer, consisting of a per se known textile reinforcement, and tufting piles into the basic layer in Z-direction.
- Figure 1 shows a perspective view of a three- dimensional strengthening material according to the invention
- Figure 2 shows a perspective view of an alternative embodiment of the material of Figure 1;
- Figure 3 shows a partly broken-away perspective view of a sandwich panel in which the strengthening material according to the invention is used
- Figure 4 shows a partly broken-away perspective view of an alternative embodiment of the sandwich of Figure 3.
- Figure 1 shows a view of a tufted three-dimensional strengthening material 1 according to the invention.
- basic layer 2 is a woven fabric consisting of warp threads in X-direction 3 and weft threads in Y- direction 4. Loops 5 extending in Z-direction are tufted therein at a relatively low density.
- Figure 2 shows a similar type of three-dimensional strengthening material according to the invention with a higher density of loops.
- Figure 3 shows a sandwich structure in which the strengthening material according to the invention is applied.
- the material consists of two three-dimensional strengthening materials 1 according to the invention with the loops 5 directed toward each other. Loops 5 extend into a foam layer 6, which is arranged between two outer layers 7, each consisting of the basic layer 2 of strengthening material 1 according to the invention which is impregnated in a resin.
- figure 4 shows an embodiment wherein the tops of the tufted loops 5 make mutual contact and wherein the direction of the loops is displaced 90° relative to each other.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU95245/98A AU9524598A (en) | 1997-10-15 | 1998-10-14 | Three-dimensional strengthening material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL1007281A NL1007281C2 (en) | 1997-10-15 | 1997-10-15 | Three-dimensional reinforcement material. |
NL1007281 | 1997-10-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999019137A1 true WO1999019137A1 (en) | 1999-04-22 |
Family
ID=19765842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/BE1998/000151 WO1999019137A1 (en) | 1997-10-15 | 1998-10-14 | Three-dimensional strengthening material |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU9524598A (en) |
NL (1) | NL1007281C2 (en) |
WO (1) | WO1999019137A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003097335A1 (en) * | 2002-05-22 | 2003-11-27 | Groep Stevens International, Naamloze Vennootschap | Tufted composite laminate |
BE1014841A3 (en) * | 2002-05-22 | 2004-05-04 | Groep Stevens Int Nv | Production of a tufted composite laminate comprising two face sheets of fibrous reinforcing material sandwiched between a sheet of core material, having an improved interlaminar strength and reinforcement in the Z-direction |
WO2004037521A1 (en) * | 2002-10-22 | 2004-05-06 | Owens Corning | Composite exterior cladding panel and method of manufacture |
EP1560701A2 (en) * | 2002-11-01 | 2005-08-10 | Bell Helicopter Textron Inc. | Method and apparatus for z-direction reinforcement of composite laminates |
WO2005108705A3 (en) * | 2004-05-11 | 2005-12-15 | Groep Stevens Int Nv | Reinforced sandwich structure |
WO2006117395A1 (en) * | 2005-05-04 | 2006-11-09 | Groep Stevens International | Support panel structure |
EP2128321A1 (en) * | 2008-05-26 | 2009-12-02 | Nat Style Limited | Device and method for continous production of a three dimensional fabric for making panels |
EP2189277A1 (en) * | 2008-11-19 | 2010-05-26 | BAE Systems PLC | Fibre reinforced composite |
WO2010058196A1 (en) * | 2008-11-19 | 2010-05-27 | Bae Systems Plc | Fibre reinforced composite |
EP4112283A1 (en) * | 2021-06-30 | 2023-01-04 | Airbus Operations GmbH | Method for manufacturing a load introduction feature for a fiber composite laminate part |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1362018A (en) * | 1962-06-20 | 1964-05-29 | Moelnlycke Ab | Laminated plastic sheets or similar product and method for making such |
US4196251A (en) * | 1979-04-16 | 1980-04-01 | International Harvester Company | Rigidized resinous foam core sandwich structure |
EP0174886A1 (en) * | 1984-08-14 | 1986-03-19 | AEROSPATIALE Société Nationale Industrielle | Thermal protecting device resistant to ablation and vibration, and production method therefor |
EP0356930A2 (en) * | 1988-08-29 | 1990-03-07 | The B.F. Goodrich Company | Composite laminates comprising matrix bound plies having interlocked transverse fibers and a method of making the same |
DE3835046A1 (en) * | 1988-10-14 | 1990-04-19 | Hoechst Ag | Single-sheet textile spacer material, layered product manufactured therefrom, and manufacture thereof |
FR2718670A1 (en) * | 1994-04-18 | 1995-10-20 | Aerospatiale | Part has core and composite material coating covering faces |
-
1997
- 1997-10-15 NL NL1007281A patent/NL1007281C2/en not_active IP Right Cessation
-
1998
- 1998-10-14 WO PCT/BE1998/000151 patent/WO1999019137A1/en active Application Filing
- 1998-10-14 AU AU95245/98A patent/AU9524598A/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1362018A (en) * | 1962-06-20 | 1964-05-29 | Moelnlycke Ab | Laminated plastic sheets or similar product and method for making such |
US4196251A (en) * | 1979-04-16 | 1980-04-01 | International Harvester Company | Rigidized resinous foam core sandwich structure |
EP0174886A1 (en) * | 1984-08-14 | 1986-03-19 | AEROSPATIALE Société Nationale Industrielle | Thermal protecting device resistant to ablation and vibration, and production method therefor |
EP0356930A2 (en) * | 1988-08-29 | 1990-03-07 | The B.F. Goodrich Company | Composite laminates comprising matrix bound plies having interlocked transverse fibers and a method of making the same |
DE3835046A1 (en) * | 1988-10-14 | 1990-04-19 | Hoechst Ag | Single-sheet textile spacer material, layered product manufactured therefrom, and manufacture thereof |
FR2718670A1 (en) * | 1994-04-18 | 1995-10-20 | Aerospatiale | Part has core and composite material coating covering faces |
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003097335A1 (en) * | 2002-05-22 | 2003-11-27 | Groep Stevens International, Naamloze Vennootschap | Tufted composite laminate |
BE1014841A3 (en) * | 2002-05-22 | 2004-05-04 | Groep Stevens Int Nv | Production of a tufted composite laminate comprising two face sheets of fibrous reinforcing material sandwiched between a sheet of core material, having an improved interlaminar strength and reinforcement in the Z-direction |
WO2004037521A1 (en) * | 2002-10-22 | 2004-05-06 | Owens Corning | Composite exterior cladding panel and method of manufacture |
US8214981B2 (en) | 2002-11-01 | 2012-07-10 | Bell Helicopter Textron Inc. | Method and apparatus for Z-direction reinforcement of composite laminates |
EP1560701A4 (en) * | 2002-11-01 | 2006-11-22 | Bell Helicopter Textron Inc | Method and apparatus for z-direction reinforcement of composite laminates |
EP1560701A2 (en) * | 2002-11-01 | 2005-08-10 | Bell Helicopter Textron Inc. | Method and apparatus for z-direction reinforcement of composite laminates |
US7993477B2 (en) | 2002-11-01 | 2011-08-09 | Bell Helicopter Textron Inc. | Method and apparatus for Z-direction fiber insertion of discrete fibers for reinforcement of composite laminates |
AU2005240676B2 (en) * | 2004-05-11 | 2011-06-02 | Groep Stevens International, Naamloze Vennootschap | Reinforced sandwich structure |
US9156207B2 (en) | 2004-05-11 | 2015-10-13 | Groep Stevens International | Reinforced sandwich structure |
EA008962B1 (en) * | 2004-05-11 | 2007-10-26 | Груп Стевенс Интернэшнл, Намлозе Веннотсхап | Reinforced sandwich structure |
WO2005108705A3 (en) * | 2004-05-11 | 2005-12-15 | Groep Stevens Int Nv | Reinforced sandwich structure |
US8034428B2 (en) | 2004-05-11 | 2011-10-11 | Groep Stevens International | Reinforced sandwich structure |
EA012676B1 (en) * | 2005-05-04 | 2009-12-30 | Груп Стевенс Интернэшнл | Support panel structure |
US7905072B2 (en) | 2005-05-04 | 2011-03-15 | Groep Stevens International | Support panel structure |
US8263217B2 (en) | 2005-05-04 | 2012-09-11 | Groep Stevens International | Support panel structure |
WO2006117395A1 (en) * | 2005-05-04 | 2006-11-09 | Groep Stevens International | Support panel structure |
US8136463B2 (en) | 2008-05-26 | 2012-03-20 | Nat Style Limited | Device and method for continuous production of a three dimensional fabric for making panels |
EP2128321A1 (en) * | 2008-05-26 | 2009-12-02 | Nat Style Limited | Device and method for continous production of a three dimensional fabric for making panels |
WO2010058196A1 (en) * | 2008-11-19 | 2010-05-27 | Bae Systems Plc | Fibre reinforced composite |
EP2189277A1 (en) * | 2008-11-19 | 2010-05-26 | BAE Systems PLC | Fibre reinforced composite |
JP2012509414A (en) * | 2008-11-19 | 2012-04-19 | ビ−エイイ− システムズ パブリック リミテッド カンパニ− | Fiber reinforced composite material |
AU2009316988B2 (en) * | 2008-11-19 | 2013-09-05 | Bae Systems Plc | Fibre reinforced composite |
US10035333B2 (en) | 2008-11-19 | 2018-07-31 | Bae Systems Plc | Fibre reinforced composite |
EP4112283A1 (en) * | 2021-06-30 | 2023-01-04 | Airbus Operations GmbH | Method for manufacturing a load introduction feature for a fiber composite laminate part |
Also Published As
Publication number | Publication date |
---|---|
AU9524598A (en) | 1999-05-03 |
NL1007281C2 (en) | 1999-04-19 |
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