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    Startup

    Uploaded by

    Ajay Chauhan
    The document discusses start up procedures for equipment, noting that: 1) Original equipment manufacturer start up procedures are based on design and safety standards and should comply with regulations. 2) The safety of equipment and personnel should never be compromised. 3) Deviations from procedures can have both short and long term impacts on equipment health, so their effects must be fully understood.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd

    Startup

    Uploaded by

    Ajay Chauhan
    168 views28 pages
    The document discusses start up procedures for equipment, noting that: 1) Original equipment manufacturer start up procedures are based on design and safety standards and should comply with regulations. 2) The safety of equipment and personnel should never be compromised. 3) Deviations from procedures can have both short and long term impacts on equipment health, so their effects must be fully understood.

    Original Description:

    Power PLANT sTART UP

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    © Attribution Non-Commercial (BY-NC)

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    The document discusses start up procedures for equipment, noting that: 1) Original equipment manufacturer start up procedures are based on design and safety standards and should comply with regulations. 2) The safety of equipment and personnel should never be compromised. 3) Deviations from procedures can have both short and long term impacts on equipment health, so their effects must be fully understood.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    168 views28 pages

    Startup

    Uploaded by

    Ajay Chauhan
    The document discusses start up procedures for equipment, noting that: 1) Original equipment manufacturer start up procedures are based on design and safety standards and should comply with regulations. 2) The safety of equipment and personnel should never be compromised. 3) Deviations from procedures can have both short and long term impacts on equipment health, so their effects must be fully understood.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 28

    START UP

    Start up procedures given by OEM are based on the design features and safe industry practices.
    They should also conform with statutory norms

    START UP

    Safety of equipment and operating personnel are not to be compromised

    START UP

    Short term and long term impact of deviations on equipment health call for in-depth understanding

    START UP
    Deviations Consequential Inadvertent Deliberate

    START UP
    Consequential Deviations
    Arising out unexpected events or equipment performance

    Tripping/breakdown of equipments

    START UP
    Inadvertent Deviations Arising out of actions due to lack of information /understanding or slips Abnormal parameters Omission in procedures

    START UP
    Deliberate Deviations Arising out of compulsion Water Chemistry Steam rolling

    START UP
    Effects Immediate Slow progressing effects Concealed or undetected

    600

    3500.0

    Unit load

    3000.0 500

    TOTAL FUEL FLOW


    SH Outlet Temperature ( L ) SH Outlet Temperature ( R )

    2500.0 400

    TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R)

    2000.0
    300

    SH DESH I/L TEMP (R) SH DESH O/L TEMP (L)

    1500.0

    SH DESH O/L TEMP (L) SH DESH O/L TEMP (R)

    200 1000.0

    SH DESH O/L TEMP (R) SH O/L L


    SH O/L R TURBINE SPEED

    100

    500.0

    FW Flow STEAM FLOW

    0.0

    73

    145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

    600

    3500
    Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

    500

    3000

    2500
    400

    2000 300 1500 200 1000

    100

    500

    0 1

    0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

    600

    3500
    Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

    500

    3000

    2500 400 2000 300 1500 200 1000

    100

    500

    0 1

    0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

    600

    3500.0

    Unit load

    3000.0 500

    TOTAL FUEL FLOW


    SH Outlet Temperature ( L ) SH Outlet Temperature ( R )

    2500.0 400

    TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R)

    2000.0
    300

    SH DESH I/L TEMP (R) SH DESH O/L TEMP (L)

    1500.0

    SH DESH O/L TEMP (L) SH DESH O/L TEMP (R)

    200 1000.0

    SH DESH O/L TEMP (R) SH O/L L


    SH O/L R TURBINE SPEED

    100

    500.0

    FW Flow STEAM FLOW

    0.0

    73

    145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

    600

    Unit load

    500

    BOILER LOAD INDEX


    COAL FLOW MILL-A

    TOTAL FUEL FLOW


    SH Outlet Temperature ( L )

    400

    SH Outlet Temperature ( R )
    COAL FLOW MILL-B

    COAL FLOW MILL-C


    COAL FLOW MILL-D

    300

    TOTAL SH SPRAY
    SH DESH I/L TEMP (L)

    SH DESH I/L TEMP (R)


    SH DESH I/L TEMP (R)

    SH DESH O/L TEMP (L)

    200

    SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R)
    DRUM PRESSURE

    100

    SH O/L L
    SH O/L R

    73

    145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

    600

    200

    180

    500 160

    140 400
    120

    Unit load
    SH Outlet Temperature ( L )

    SH Outlet Temperature ( R )
    SH DESH I/L TEMP (L)

    SH DESH I/L TEMP (R)

    300

    100

    SH DESH I/L TEMP (R)

    SH DESH O/L TEMP (L) SH DESH O/L TEMP (L)

    80
    200 60

    SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) Drum Pr MS PR R

    40 100 20

    73

    145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

    Fulll Load at 13:00

    Drum Level Hi 225 mm Load

    Turbine Speed

    Drum Level Lo -225 mm


    Rolling to 600 RPM at 07:32
    Rolling to 3000 RPM at 08:17

    1 st Mill Cut in at 09:22

    Synchronised at 09:32

    Steam

    Flue Gas Feed Water

    Counter Flow Feat Exchanger


    Temp
    Temp Flue Gas

    Steam

    Flue gas

    Steam

    Flue gas
    Steam

    T
    Steam Flue gas

    600

    3500
    Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

    500

    3000

    2500
    400

    2000 300 1500 200 1000

    100

    500

    0 1

    0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

    360 o C 340 o C

    700 o C

    Steam

    Flue gas

    670 o C

    360 o C 340 o C 230 o C

    900 o C

    700 o C

    Steam

    Flue gas

    450000000

    200

    400000000

    % Increase in heat input with minimum oil Pressure/Flow on starting a mill with minimum load

    180

    350000000

    160

    140 300000000 120 250000000 100 200000000 80 150000000 60


    Heat input with Min Flow kCal/Hr
    Heat inputon starting mill with minmum oil pressure % increse in heatinput on starting mill with minimum oil pressure

    100000000

    40

    50000000

    20

    0 1 3 5 7 9 11 13 15

    Number of Oil burners

    450000000

    200

    400000000

    % Increase in heat load with Maximum oil pressure/Flow on starting a mill with minimum load

    180

    350000000

    160

    140 300000000 120 250000000 100 200000000 80 150000000 60


    % increse in heatinput on starting mill with maximum oil pressure Heat inputon starting mill with maximum oil pressure Heat input with Max Flow kCal/Hr

    100000000

    40

    50000000

    20

    0 1 3 5 7 9 11 13 15

    Number of Oil burners

    450000000

    200

    400000000

    % increase in heat input with minimum oil pressure/Flow on taking mill with minimum load

    180

    350000000

    160

    140 300000000 120 250000000 100 200000000


    % increse in heatinput on starting mill with minimum oil pressure

    % increase in heat input with miaximum oil pressure/Flow on taking mill with minimum load
    150000000

    80

    % increse in heatinput on starting mill with maximum oil pressure

    60

    100000000

    40

    50000000

    20

    0 1 3 5 7 9 11 13 15

    Number of Oil burners

    450000000

    200

    400000000

    % Increase in heat input with minimum oil Pressure/Flow on starting a mill with minimum load

    180

    350000000

    160

    140 300000000 120 250000000

    Heat input with Min Flow kCal/Hr Heat input with Max Flow kCal/Hr Heat inputon starting mill with minmum oil pressure Heat inputon starting mill with maximum oil pressure % increse in heatinput on starting mill with minimum oil pressure % increse in heatinput on starting mill with maximum oil pressure

    200000000

    % Increase in heat load with Maximum oil pressure/Flow on starting a mill with minimum load

    100

    80 150000000 60

    100000000

    40

    50000000

    20

    0 1 3 5 7 9 11 13 15

    Number of Oil burners

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