Shini Mold Thermal Regulator Manual

STM Series
Oil Heaters
Date: Jul. 2012

Version: Ver.A (English)
Contents
1. General Description .................................................................................. 9

1.1 Coding Principle ................................................................................. 10
1.2 Feature............................................................................................... 10
1.3 Technical Specifications..................................................................... 12
1.3.1 Specification ............................................................................ 12
1.3.2 Pump Performance.................................................................. 13
1.3.3 Reference Formula of Mould Controllers Model Selection....... 13
1.4 Safety Regulations ............................................................................. 14
1.4.1 Safety Signs and Labels .......................................................... 14
1.4.2 Signs and Labels ..................................................................... 15
1.4.3 Operation Regulations ............................................................. 15
1.4.4 Transportation and Storage of the Machine............................. 16
1.5 Exemption Clause .............................................................................. 18
2. Structure Characteristics and Working Principle ................................. 19

2.1 Working Principle ............................................................................... 19
2.2 Assembly Drawing ............................................................................. 20
2.2.1 Assembly Drawing (STM-607~1220)....................................... 20
2.2.2 Parts List (STM-607~STM-1220)............................................. 21
2.2.3 Assembly Drawing (STM-2440)............................................... 26
2.2.4 Parts List (STM-2440).............................................................. 27
2.2.5 Assembly Drawing (STM-3650)............................................... 29
2.2.6 Parts List (STM-3650).............................................................. 30
2.2.7 Pump ....................................................................................... 32
2.3 Electrical Diagram .............................................................................. 33
2.3.1 Main Circuit (STM-607/910-D)(400V) ...................................... 33
2.3.2 Control Circuit (STM-607/910-D) (400V) ................................. 34
2.3.3 Electrical Components Layout (STM-607/910-D) (400V)......... 36
2.3.4 Thermocouple and Terminal Layout (STM-607/910-D) (400V) 37
2.3.5 Electrical Components List (STM-607/910-D) (400V).............. 38
2.3.6 Main Circuit (STM-607~1220) (400V)...................................... 40
2.3.7 Control Circuit (STM-607~1220)(400V) ................................... 41
3(105)
2.3.8 Electrical Components Layout (STM-607~1220) (400V) ......... 42
2.3.9 Electrical Components List (STM-607~1220) (400V) .............. 43
2.3.10 Main Circuit (STM-2440) (400V).............................................. 46
2.3.11 Control Circuit (STM-2440) (400V) .......................................... 47
2.3.12 Electrical Components Layout (STM-2440) (400V) ................. 48
2.3.13 Electrical Components List (STM-2440) (400V) ...................... 49
2.3.18 Main Circuit (STM-607/910-D)(230V) ...................................... 54
2.3.19 Control Circuit (STM-607/910-D) (230V) ................................. 55
2.3.20 Electrical Components Layout (STM-607/910-D) (230V)......... 57
2.3.21 Thermocouple and Terminal Layout (STM-607/910-D) (230V) 58
2.3.22 Electrical Components List (STM-607/910-D) (230V).............. 59
2.3.23 Main Circuit (STM-607~1220) (230V)...................................... 61
2.3.24 Control Circuit (STM-607~1220)(230V) ................................... 62
2.3.25 Electrical Components Layout (STM-607~1220) (230V) ......... 63
2.3.26 Electrical Components List (STM-607~1220) (230V) .............. 64
2.4 Main Electrical Components Description............................................ 75
2.4.1 Overload Relay........................................................................ 75
2.5 Operation Procedures ........................................................................ 76
2.5.1 Installation steps for options water manifold (dewaxing).......... 76
2.5.2 Installation steps for options water manifold (welding)............. 76
3. Installation and Debugging..................................................................... 78

3.1 Installation Space............................................................................... 78
4(105)
3.2 Mould and Water Coupling................................................................. 79
3.3 Power Supply..................................................................................... 80
4. Operation Guide ...................................................................................... 81

4.1 Control Panel ..................................................................................... 81
4.2 Menu Introduction .............................................................................. 84
4.3 Machine Startup ................................................................................. 84
4.4 Stop the Machine ............................................................................... 93
5. Trouble-shooting ..................................................................................... 94
6. Maintenance and Repair ......................................................................... 96

6.1 Open the Covers ................................................................................ 97
6.2 Y Type Strainer .................................................................................. 97
6.3 Solenoid Valve ................................................................................... 98
6.4 Pipe Heater ........................................................................................ 98
6.5 Cooling Pipes..................................................................................... 99
6.6 Printed Circuit Board ........................................................................ 100
6.7 Displayer Terminal Connecting Diagram.......................................... 103
6.8 Maintenance Schedule..................................................................... 104
6.8.1 About the Machine................................................................. 104
6.8.2 Installation & Inspection......................................................... 104
6.8.3 Daily Checking....................................................................... 104
6.8.4 Weekly Checking ................................................................... 104
6.8.5 Trimonthly Checking .............................................................. 104
6.8.6 Half-yearly Checking.............................................................. 104
6.8.7 Yearly Checking..................................................................... 105
6.8.8 3 year Checking..................................................................... 105
Table Index
Table 1-1：Specification................................................................................... 12
Table 2-1：Parts List (STM-607/STM-607-D) .................................................. 21
Table 2-2：Parts List (STM-910/STM-910-D) .................................................. 23
Table 2-3：Parts List (STM-1220) .................................................................... 25
5(105)
Table 2-4：Pump Parts List.............................................................................. 32
Table 2-6：Electrical Components List (STM-607-D) (400V) ........................... 38
Table 2-7：Electrical Components List (STM-910-D) (400V) ........................... 39
Table 2-8：Electrical Components List (STM-607) (400V)............................... 43
Table 2-9：Electrical Components List (STM-910) (400V)............................... 44
Table 2-10：Electrical Components List (STM-1220) (400V)........................... 45
Table 2-13：Electrical Components List (STM-607-D) (230V) ......................... 59
Table 2-14：Electrical Components List (STM-910-D) (230V) ......................... 60
Table 2-15：Electrical Components List (STM-607) (230V)............................. 64
Table 2-16：Electrical Components List (STM-910) (230V)............................. 65
Picture Index
Picture 1-1：Pump Performance ...................................................................... 13

Picture 2-1：Working Principle ......................................................................... 19
Picture 2-2：Assembly Drawing (STM-607~1220) ........................................... 20
Picture 2-3：Assembly Drawing (STM-2440) ................................................... 26
Picture 2-4：Assembly Drawing (STM-3650) ................................................... 29
Picture 2-5：Pump ........................................................................................... 32
Picture 2-6：Main Circuit (STM-607/910-D) (400V) ......................................... 33
Picture 2-7：Control Circuit 1 (STM-607/910-D) (400V)................................... 34
Picture 2-8：Control Circuit 2 (STM-607/910-D) (400V)................................... 35
Picture 2-9：Electrical Components Layout (STM-607/910-D) (400V)............. 36
Picture 2-10：Thermocouple and Terminal Layout (STM-607/910-D) (400V).. 37
Picture 2-11：Main Circuit (STM-607~1220)(400V) ......................................... 40
Picture 2-12：Control Circuit (STM-607~1220) (400V) .................................... 41
Picture 2-13：Electrical Components Layout (STM-607~1220) (400V) ........... 42
Picture 2-14：Main Circuit (STM-2440) (400V) ................................................ 46
6(105)
Picture 2-15：Control Circuit (STM-2440) (400V) ............................................ 47
Picture 2-16：Electrical Components Layout (STM-2440) (400V) ................... 48
Picture 2-20：Main Circuit (STM-607/910-D) (230V) ....................................... 54
Picture 2-21：Control Circuit 1 (STM-607/910-D) (230V)................................. 55
Picture 2-22：Control Circuit 2 (STM-607/910-D) (230V)................................. 56
Picture 2-23：Electrical Components Layout (STM-607/910-D) (230V)........... 57
Picture 2-24：Thermocouple and Terminal Layout (STM-607/910-D) (230V).. 58
Picture 2-25：Main Circuit (STM-607~1220)(230V) ......................................... 61
Picture 2-26：Control Circuit (STM-607~1220) (230V) .................................... 62
Picture 2-27：Electrical Components Layout (STM-607~1220) (230V) ........... 63
Picture 2-34：Overload Relay .......................................................................... 75
Picture 3-1：Installation Space ........................................................................ 78
Picture 3-2：Mould and Water Coupling 1 ....................................................... 79
Picture 4-1：Control Panel ............................................................................... 81
Pictute 4-2：Menu Outline................................................................................ 84
Picture 4-3: Main Power Switch ........................................................................ 85
Picture 4-4: Initial Menu .................................................................................... 85
Picture 4-5: Control Setting............................................................................... 86
Picture 4-6: Alarm Setting................................................................................. 87
Picture 4-7: Output Setting ............................................................................... 88
Picture 4-8: Temperature Setting...................................................................... 89
Picture 4-9: Time Setting .................................................................................. 90
Picture 4-10: Communication Setting ............................................................... 91
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Picture 4-11: Equipment Setting ....................................................................... 92
Picture 4-12: Operation Screen ........................................................................ 93
Picture 6-1：Open the Covers 1....................................................................... 97
Picture 6-4：Y Type Strainer............................................................................ 98
Picture 6-5：Solenoid Valve............................................................................. 98
Picture 6-6：Pipe Heater 1............................................................................... 99
Picture 6-9：Cooling Pipes 1.......................................................................... 100
Picture 6-10：Cooling Pipes 2........................................................................ 100
8(105)
1. General Description
Read this manual carefully before operation to prevent damage of the

machine or personal injuries.
The STM series standard oil heaters are used to heat up the mould and maintain
this temperature, although they can be used in other similar applications. High
temperature oil from the mould is returned to the cooling tank and cooled by
indirect cooling. It is then pressurised by the high-pressure pump, sent to the
heating tank and finally to the mould with a constant temperature. With our
optimised design, oil can reach a maximum of 200℃ and the HANYOUNG
temperature controller can maintain an accuracy of ±1℃.
Model: STM-910 Model: STM-910-D
9(105)
1.1 Coding Principle
STM - xxxx - xx
Note*
First Two Codes: Heater Power (kW)

Last Two Codes: Pump Power (10 -1 HP)
Shini Mold Temp. Contorllers

Note*:
D=Dual-heating Zones CE=CE Conformity
1.2 Feature
Standard configuration
1) Controller adopts 3.2" LCD for easy operation.

2) Equipped with the design of 7-day automatic start/stop timer. LCD screen can
be converted between Chinese and English. The unit of temperature can be
converted between oF and ℃.
3) P.I.D. multi-stage temperature control system can maintain a mould
temperature with accuracy of ±0.5℃.
4) Adopts high efficiency high temperature pump, which can meet the demands
of temperature control for precise moulds and mould loop with minor
diameter to achieve precise temperature control and high efficient heat
exchange.
5) Multiple safety devices including power reverse phase protection, pump
overload protection, overheat protection and low level protection that can
automatically detect abnormal performance and indicate this via visible
alarm.
6) Pipe heaters are made of stainless steel.
7) For standard STM, the heating temperature can reach 200℃.
Accessory option
1) Water manifolds, Teflon hose and Transfer oil are optional.
10(105)
2) Among the Standard Oil Mould Controllers STM, all models can opt for
magnetic pump. (except STM-3650 series)
3) RS485 communication function is optional.
4) Display of mould temperature and mould return water temperature is optional.
All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid

personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any problem
during using the machine, please contact the company or the local vendor.
Headquarter and Taipei factory：

Tel: (886) 2 2680 9119
Shini Plastics Technologies (Dongguan), Inc：

Tel: (86) 769 8111 6600
Shini Plastics Technologies India Pvt.Ltd.：

Tel: (91) 250 3021 166
11(105)
1.3 Technical Specifications
1.3.1 Specification
Table 1-1：Specification
Max. pump Max. pump
Pipe Pump Power Heating Mould Dimensions
Max. Flow Pressure Main / Sub. Cooling Inlet/Outlet Weight
Model Heater (kW) Tank Coupling* (mm)
Temp. (L / min) (bar) Oil Tank (L) Method (inch) (kg)
(kW) (50 / 60Hz) Number (inch) (H×W×D)
(50 / 60Hz) (50 / 60Hz)
STM-607 6 0.55 / 0.65 27 / 30 3.8 / 5 1 6 / 3.2 3/8" (2×2) 3/4 / 3/4 635x280x740 65
0.55×2 /
STM-607-D 6×2 27×2 / 30×2 3.8 / 5 2 6×2 / 3.2×2 3/8" (4×2) 3/4 / 3/4 655x560x740 130
0.65×2
STM-910 9 0.75 / 0.92 42 / 50 5.0 / 6.4 1 6 / 3.2 3/8" (2×2) 3/4 / 3/4 635x280x740 70
200℃ 0.75×2 / Indirect
STM-910-D 9×2 42×2 / 50×2 5.0 / 6.4 2 6×2 / 3.2×2 3/8" (4×2) 3/4 / 3/4 655x560x740 140
0.95×2
STM-1220 12 1.5 / 1.9 74 / 84 6.2 / 7.2 1 6.8 / 11.8 3/8" (4×2) 1/1 795x340x845 100
STM-2440 24 2.8 / 3.4 130 / 130 8.0 / 10.2 2 11 / 16 1"(1×2) 1/1 900x390x935 145
STM-3650 36 4.0 / 4.0 170 / 170 8.0 / 8.0 3 14 / 16 11/4"(1×2) 11/4 / 11/4 900x385x980 155
Note: 1) "D" stands for dual-heating zones. We reserve the right to change
2) Pump testing standard: Power of 50 / 60Hz, specifications without prior notice.
purified water at 20℃. ( There is ±10% tolerance
for either max. flowrate or max. pressure ).
3) "*" Stands for options.
4) Power supply: 3Φ, 230 / 400 / 460 / 575VAC, 50 / 60Hz.
12(105)
1.3.2 Pump Performance
11
Pressure (bar)
10
9
ST
M-2
8 440
7
STM
-365
6 0
4
ST
3 M-
60
7
2
STM
1 ST -122
M- 0
91
0
0 10 20 30 40 50 60 70 80 90 100
Flow rate (L/min)
Picture 1-1：Pump Performance
1.3.3 Reference Formula of Mould Controllers Model Selection

Heater Power (kW) = mould weight (kg) × mould specific heat (kcal/kg℃) ×
temperature difference between mould and environment (℃) × safety coefficient
/ heating duration / 860
Note: safety coefficient can select a value from 1.3 to 1.5.
Flow Rate (L/min) = heater power (kw) × 860 / [heating medium specific
(kcal/kg℃) × heating medium density (kg/L)×in/outlet temperature difference
(℃)× time (60)]
Note: Water specific heat =1kcal/kg℃
Heating medium oil specific heat =0.49kcal/kg℃
Water density =1kg/L
Heating medium oil density =0.842kg/L
13(105)
1.4 Safety Regulations
Strictly abide by the following safety regulations to prevent damage of the
machine or personal injuries.
1.4.1 Safety Signs and Labels
Danger!
The unit is designed to endure high temp, and high pressure. For safe
operation, do not remove the covers or switches.
Attention!
The unit should be operated by qualified personnel only.
During operation, avoid wearing gloves or clothes that may cause
danger.
Turn off main switch when power supply is off.
Stop the unit when there may be power supply problems caused by static
electricity.
Put on safety gloves and shoes during installation or relocation.
Components from our company can only be used for replacement.
Warning!
Do not touch the switch with wet object or hands.
Do not use the machine before fully aware of its performance.
Be careful not to touch or hit the switch or sensor.
Please keep enough operation space, and keep away obstacles.
To avoid producing statics, clean the floor from oil or water to keep a dry
environment.
Protect the machine against severe vibration or collision.
Do not remove safety signs or make it dirty.
Drunken, medicine-taking, or men without proper judgement should not
operate the machine.
14(105)
Warning！
High temperature, take care of hands! This label is attached on the
surface of heating parts.
1.4.2 Signs and Labels
Clean the filter screen of Y type strainer

timely to avoid obstruction which may
affect machine performance.
It is used for oil heaters. Max.

temperature setting of this unit is 200℃.
This is to indicate motor rotating

direction.
When phase reversal happens, the alarm
sounds and indicator on control panel will
indicate. Please exchange the place of
two of the electrical wires to solve this
problem.
High voltage! Electrical shock may
happen.
Carefulness is required from the
operator.
Attentions!
This is general warnings which operators
should pay attention to.
1.4.3 Operation Regulations

1) Before operation, make sure that cooling water is clean soft water without
pollutants.
※ Low quality water brings limescales, which may cause problems.
2) If problems of drainage or bad temperature control are noted, please clean
solenoid valve and cooling water inlet and outlet.
15(105)
3) Do not move the unit when it is in operation.
4) When in need of repairing, wait until oil temperature falls below 30℃.
5) Motor overload may be caused by phase shortage, pipe obstruction, broken
bearing, etc. Motor overload relay will trip off to stop the machine when this
happens. Fixing the problems, press RESET on overload relay to clear the
alarm.
6) Before turn off the pump, wait until oil temperature falls blow 50℃. Or the life
of the unit would be affected.
1.4.4 Transportation and Storage of the Machine
Transportation
1) STM series standard oil heaters are packed in crates or plywood cases with
wooden pallet at the bottom, suitable for quick positioning by fork lift.
2) After unpacked, castors equipped on the machine can be used for ease of
movement.
3) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
4) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
5) The machine and its attached parts can be kept at a temperature from -25℃
to +55℃ for long distance transportation and for a short distance, it can be
transported with temperature under +70℃.
Storage
1) STM series standard oil heaters should be stored indoors with temperature
kept from 5OC to 40OC and humidity below 80%.
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.
Working environment
The machine should be operated:
1) Indoors in a dry environment with max. temperature +45℃ and humidity no
more than 80%.
16(105)
Do not use the machine:
1) If it is with a damaged cord.

2) On a wet floor or when it is exposed to rain to avoid electrical shock.
3) If it has been dropped or damaged until it is checked or fixed by a qualified
serviceman.
4) This equipment works normally in the environment with altitude within 3000m.
5) At least a clearance of 1m surrounding the equipment is required during
operation. Keep this equipment away from flammable sources at least two
meters.
6) Avoid vibration, magnetic disturbance at the operation area.
Rejected parts disposal
When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.
Fire Hazard
In case of fire, Co2 dry powder fire extinguisher should be applied.
Please abide by the safety guide when you operate the machine so as to
prevent damage of the machine and personal injuries.
All electrical components should be installed by qualified electricians.

Turn off main switch and control switch during repair and maintenance.
Warning! High voltage!

This mark is attached on the cover of the control box.
Warning! Be careful!
Be more careful when this mark appears.
Warning!
High temperature, take care of hands! This label is attached on the
surface of heating parts.
17(105)
1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances upon

machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.
18(105)
2. Structure Characteristics and Working Principle
2.1 Working Principle
Level switch Solenoid valve

Filter
Cooling water inlet
Oil tank
Cooler
Li quid-l evel Ball valve
wi ndo w
From mould
Ball valve (oil) By pass
Mould
Pump
EGO Pressure
meter To mould
Heater
Thermal
Ball valve
sensor
Ball valve(oil) Cooling water outlet
Oil outlet
Picture 2-1：Working Principle

The high temperature oil returns to the machine and then be pressured by
pump to the heaters. After being heated, oil will be forced to the mould and
continue the circle. In the process, if the oil temperature is too high, system will
activate the solenoid valve to let cooling water cool down high temperature oil
indirectly until the temperature is down to the system requirement. If the
temperature keeps increasing and reaches to the set point of EGO, the system
will sound alarm and stop operation. The system will have low level alarm and
stop working if oil level falls down below the set point.
19(105)
2.2 Assembly Drawing
2.2.1 Assembly Drawing (STM-607~1220)
Remarks: Please refer to material list 2.2.2 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-2：Assembly Drawing (STM-607~1220)
20(105)
2.2.2 Parts List (STM-607~STM-1220)
Table 2-1：Parts List (STM-607/STM-607-D)
Part No.
No. Name
STM-607 STM-607-D
1 Main switch* YE10200300000 YE10220300000
2 Door plate BL40060700920 BL40691040720
3 Control box BL40060702520 BL40060740220
4 Electrical components board BL40060701920 BL40060704020-
5 Control box rear plate BL40060702120 BL40691041120
6 Middle plate BL40060701420- BL40691040120
7 EGO* YE21503000000 YE21503000000
8 Right beam - -
9 Right side plate BL40060703720 -
10 Pump* BM20005500250 BM20005500250
11 Bottom plate BL40060740320 BL40060740120
YW03000300200
12 Castor YW03000200000
YW03000300000
13 Heating tank BK40060700320 BK40060700320
14 Heating tank flange BL40060702320 BL40060702320
15 Pipe heater cover BL80091000120 BL80091000120
16 Rear plate BL42060703820 BL40691040220-
17 Water flow distributor - -
18 Ball valve YW50030800100 YW50030800100
19 Solenoid valve** YE32213100000 YE32213100000
20 Rear cover - -
21 Plastic handle YR40523000000 YR40523000000
22 Copper joint BH12030801310 BH12030801310
23 Y type strainer* YW57010200000 YW57010200000
24 Level indicator cover - -
25 Level indicator* BH12060700210 BH12060700210
26 Cooling tank flange BL42691049420 BL42691049420
27 Cooling tank BL49060730020 BL49060730020
28 Microswitch YE14152400000 YE14152400000
29 Oil tank BL42060700321 BL42060700321
30 Floating ball chamber cover* BL40060703220 BL40060703220
31 Floating ball BL40060702620 BL40060702620
32 Oxidxed aluminum oil lap BH12030403040 BH12030403040
33 Thermocouple BE90100000150 BE90100000150
34 Cooling pipes BL49060710020 BL49060710020
35 Left beam - -
21(105)
Part No.
No. Name
STM-607 STM-607-D
36 Pipe heater* BH70060700050 BH70060700050
37 Heating tank mounting plate - -
38 EGO mounting plate - -
39 Left side plate - -
40 Top cover - -
41 Pressure meter YW85001000100 YW85001000100
42 Cooling fan + fan guard* YM60922500100 YM60922500100
43 Manufacturer's plate YR01004000000 YR01004000000
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
22(105)
Table 2-2：Parts List (STM-910/STM-910-D)
Part No.
No. Name
STM-910 STM-910-D
1 Main switch* YE10210300000 YE1025040000
2 Door plate BL40060700920 BL40691040720
3 Control box BL40060700920 BL40691040720
4 Electrical components board BL40060702520 BL40060740220
5 Control box rear plate BL40060701920 BL40060704020-
6 Middle plate BL40060702120 BL42091001320
7 EGO* YE21503000000 YE21503000000
8 Right beam - BL42091001220
9 Right side plate BL42091000520 BL42091002020
10 Pump* BM20007500050 BM20007500050
11 Bottom plate BL41091045820 BL40122040120
YW03000300200
12 Castor YW03000200000-
YW03000300000
13 Heating tank BL40091000321 BL40091000321
14 Heating tank flange BL42091000220 BL42091000220
15 Pipe heater cover BL80091000120 BL80091000120
16 Rear plate BL42091002120 BL41091005620
17 Water flow distributor - -
18 Ball valve YW50030800100 YW50030800100
19 Solenoid valve** YE32213100000 YE32213100000
20 Rear cover - -
21 Plastic handle YR40523000000 YR40523000000
22 Copper joint BH12131200010 BH12030801110
23 Y type strainer* YW57010200000 YW57010200000
24 Level indicator cover BL41091001321 BL41091001321
25 Level indicator* BH12060700210 BH12060700210
26 Cooling tank flange BL42691049420 BL42691049420
27 Cooling tank BL49091000420 -BL49091000420
28 Microswitch YE14152400000 YE14152400000
29 Oil tank BL40091000521 BL40091000521
30 Floating ball chamber cover* BL42091000420 BL42091001620
31 Floating ball BL40060702620 BL40060702620
32 Oxidxed aluminum oil lap BH12030403040 BH12030403040
33 Thermocouple BE90100000150 BE90100000150
34 Cooling pipes BW88091000020 BW88091000020
35 Left beam - BL42091001220
36 Main Switch* BH70091000050 BH70091000050
23(105)
Part No.
No. Name
STM-910 STM-910-D
37 Pipe heater* BL42091002320 BL42091002320
38 Heating tank mounting plate YR40000400300 YR40000400300
39 EGO mounting plate BL42091000520 BL42091002020
40 Left side plate BL40060700520 BL41091005720
41 Top cover YW85001000100 YW85001000100
42 Pressure meter YM60922500100 YM60922500100
43 Cooling fan + fan guard* YR01004000000 YR01004000000
24(105)
Table 2-3：Parts List (STM-1220)
No. Name Part No. No. Name Part No.
1 Main switch* YE10220300000 23 Y type strainer* YW57010200000

Level indicator
2 Door plate BL40122041120 24 -
cover
3 Control box BL40122041020 25 Level indicator* BH12060700210
Electrical components Cooling tank
4 BL40122041220 26 -
board flange
5 Control box rear plate BL40122041420 27 Cooling tank BL42012000020
6 Middle plate BL40122040620 28 Microswitch YE14152400000
7 EGO* YE21503000000 29 Oil tank BL40122041620
Floating ball
8 Right beam - 30 BL42091001620
chamber cover*
9 Right side plate BL40122040220 31 Floating ball BL40060702620
Oxidxed
10 Pump* BM20015000050 32 BH12030403040
aluminum oil lap
11 Bottom plate BL40122040720 33 Thermocouple BE90100000150
12 Castor YW03002500000 34 Cooling pipes BW88122000020
13 Heating tank - 35 Left beam -
14 Heating tank flange - 36 Main Switch* BH70122000050
15 Pipe heater cover BL80091000120 37 Pipe heater* -
Heating tank
16 Rear plate BL40122040820 38 YR40000400300
mounting plate
EGO mounting
17 Water flow distributor - 39 BL40122040220-
plate
18 Ball valve YW50030400000 40 Left side plate BL40122040520
19 Solenoid valve** YE32213100000 41 Top cover YW85001000100
20 Rear cover - 42 Pressure meter YM60922500100
Cooling fan + fan
21 Plastic handle YR40523000000 43 YR01004000000
guard*
22 Copper joint BH12131200010
Please confirm the version of manual before placing the purchase order to guarantee that
the item number of the spare part is in accordance with the real object.
25(105)
2.2.3 Assembly Drawing (STM-2440)
Remarks: Please refer to material list 2.2.4 for specific explanation of the Arabic numbers
in parts drawing.
Picture 2-3：Assembly Drawing (STM-2440)
26(105)
2.2.4 Parts List (STM-2440)

1 Main switch* YE1025040000 28 Ground plate BL42244001620
Mini cover board of
2 Door plate BL41244010220 29 BL42244000920
backboard planker
Mini cover board of
3 long door lock YW00000000100 30 BL42244000920
backboard
Electric-controlled
4 BL40244040920 31 M6×15 butterfly screw YW69061500000
ground plate
5 Fan web YM60922500100 32 EGO revolving button YE21503000000
M6×10 lentilheaded
6 YW62061000000 33 Microsuitch cover -
screw
7 Fan YM60922500100 34 Cover board of floating ball -
Electric controlled
8 BH49243000150 35 Floater BL42244000521
cabinet
Temperature
9 YE85005000000 36 M4×5 lentil headed screw YW62040500000
control meter*
10 Operation panel YR01004000000 37 EGO installation board YR40000400300
M10×20 inner hexagon
11 Full form switch YE14152400000 38 YW61102000000
screw
Backboard of electric Braking plastic
12 - 39 YW03000300000
controlled cabinet core-rubber-tires
M8×15 inner hexagon M8×30 inner hexagon
13 YW60081600100 40 YW60083000200
screw screw
14 Clapboard BL40244040720 41 D8 flap gasket YW66081600000
Installation board of
15 - 42 Movable truckle YW03000300200
pressure gauge
16 Pressure gauge YW85001000100 43 3 Branches ball valve YW50030800100
1/4''PT×1/4''H Teflon pipe
17 M3×5 lentil heatedb YW63030600000 44 BH12010400410
connection
18 Beam BL40244040620 45 3/4'' Oil cap BH12030403040
19 Fan net YM60922500100 46 2 Branches ball valve YW50010400000
1/4'' Copper connection
20 Fan YM60922500100 47 with external teeth at the BH12010400110
two ends
21 Backboard BL42244001020 48 Electric heat tube unit* BH70244000050
M10×25 Inner hexagon
22 11/4 ball valve YW50012500000 49 YW61102500000
screw
23 M12 fastening screw YW68121000000 50 Electric heat tube shield BL80122000120
24 Fluid level glass** BH12060700210 51 D6 Flat gasket YW66061300000
25 1/4H connector YW04030800500 52 M6 Nut YW64000600300
26 Core BH12030801110 53 YW04010400400
connection(L-type)
27 Water filter valve** YW57010200000 54 Copper connection 2 BH12060702010
27(105)
55 D10 Elastic washer YW65010000000 66 M6×15 lentil heated screw YW63061500000
3/8''PT×3/8''H Teflon
56 pipe connection YW04030800300 67 EGO* YE21503000000
(L-type)
57 Solenoid valve** YE32213100000 68 Cover BL40244040220
58 Heating bucket BL42244000221 69 Copper connection 1 BH12030800010
59 YW6108250010 70 Side plate (right) BL42244001720
screw
3/8'' Copper connection
60 D8 Elastic washer YW65008000100 71 with external teeth at the BH12030800110
two ends
61 Side plate (left) BL42244001720 72 Condensation pipe BW88244030020
62 Pump flange BW31015000010 73 Cooler bucket BL42244000121
63 M8 Nut YW65008000100 74 YW60061000000
screw
1/4"PT*3/8"H Teflon pipe
64 Water pump BM20028000050 75 YW04030800200
connection(L-type)
65 BH12030800610 76 Droppable fuel tank BL42244000421
pipe connection
28(105)
2.2.5 Assembly Drawing (STM-3650)
Remarks: Please refer to material list 2.2.6 for specific explanation of the Arabic numbers
in parts drawing.
Picture 2-4：Assembly Drawing (STM-3650)
29(105)
2.2.6 Parts List (STM-3650)
1 Main switch* YE10010000000 28 Ground plate BL42365001720

Mini cover board of
2 Door plate BL40365041320 29 BL42365000420-
backboard planker
Mini cover board of
3 long door lock YW00000000100 30 BL42365000520-
backboard
Electric-controlled
4 BL40365041420 31 M6×15 butterfly screw YW69061500000
ground plate
5 Fan web YM60922500100 32 EGO revolving button YE21503000000
M6×10 lentilheaded
6 YW62061000000 33 Microsuitch cover -
screw
7 Fan YM60121200400 34 Cover board of floating ball -
Electric controlled
8 BH49365000250 35 Floater -
cabinet
Temperature
9 YE85005000000 36 M4×5 lentil headed screw YW62040500000
control meter*
10 Operation panel YR01004000000 37 EGO installation board YR40000400300
11 Full form switch YE14152400000 38 M10×20 inner hexagon screw YW61102000000
Backboard of electric Braking plastic
12 BL42365001520 39 YW03000300000
controlled cabinet core-rubber-tires
M8×15 inner hexagon
13 YW60081600100 40 M8×30 inner hexagon screw YW60083000200
screw
14 Clapboard BL40365040620 41 D8 flap gasket YW66081600000
Installation board of
15 - 42 Movable truckle YW03000300200
pressure gauge
16 Pressure gauge YW85001000100 43 3 Branches ball valve YW50030800100
17 M3×5 lentil heatedb YW63030600000 44 BH12010400410
connection
18 Beam BL40365040520 45 3/4'' Oil cap BH12030403040
19 Fan net YM60423000000 46 2 Branches ball valve YW50010400000
1/4'' Copper connection with
20 Fan YM60423000000 47 BH12010400110
external teeth at the two ends
21 Backboard BL40365040720 48 Electric heat tube unit* BH70365000050
22 11/4 ball valve YW50012500000 49 M10×25 Inner hexagon screw YW61102500000
23 M12 fastening screw YW68121000000 50 Electric heat tube shield BL80122000120
24 Fluid level glass** BH12060700210 51 D6 Flat gasket YW66061300000
25 1/4H connector YW04030800500 52 M6 Nut YW64000600300
26 Core BH12030801110 53 YW04010400400
connection(L-type)
27 Water filter valve** YW57010200000 54 Copper connection 2 BH12060702010
30(105)
55 D10 Elastic washer YW65010000000 66 M6×15 lentil heated screw YW63061500000

56 YW04030800300 67 EGO* YE21503000000
pipe connection(L-type)
57 Solenoid valve** YE32213100000 68 Cover BL40365040320
58 Heating bucket BL42365000221- 69 Copper connection 1 BH12030800010
59 YW6108250010 70 Side plate (right) BL40365040120
screw
3/8'' Copper connection with
60 D8 Elastic washer YW65008000100 71 BH12030800110
external teeth at the two ends
61 Side plate (left) BL40365040220 72 Condensation pipe -
62 Pump flange BW31015000010 73 Cooler bucket BL42365000121
63 M8 Nut YW64080600000 74 M6×10 Inner hexagon screw YW60061000000
1/4"PT*3/8"H Teflon pipe
64 Water pump YM20609100100 75 YW04030800200
connection(L-type)
65 BH12030800610
pipe connection
31(105)
2.2.7 Pump
Picture 2-5：Pump
Table 2-4：Pump Parts List
Part No.
No. Name
STM-607/607D STM-910/910D STM-1220 STM-2440 STM-3650
1 Pump body
2 O-shape ring
3 Inpeller
4 Key
5 Pump lid
Hexagonal
6
head screw
7 Snap ring
Mechnical
8 YR80901000000 YR80901200000 YR80901600000 YR80902240000 YR80902240000
shaft seal *
9 Rotary ring
10 Motor
32(105)
2.3 Electrical Diagram
2.3.1 Main Circuit (STM-607/910-D)(400V)
Picture 2-6：Main Circuit (STM-607/910-D) (400V)
33(105)
2.3.2 Control Circuit (STM-607/910-D) (400V)
Picture 2-7：Control Circuit 1 (STM-607/910-D) (400V)
34(105)
35(105)
2.3.3 Electrical Components Layout (STM-607/910-D) (400V)
Picture 2-9：Electrical Components Layout (STM-607/910-D) (400V)
36(105)
2.3.4 Thermocouple and Terminal Layout (STM-607/910-D) (400V)
Picture 2-10：Thermocouple and Terminal Layout (STM-607/910-D) (400V)
37(105)
2.3.5 Electrical Components List (STM-607/910-D) (400V)
Table 2-6：Electrical Components List (STM-607-D) (400V)
No. Symbol Name Specification Part No.
1 Q1 Main switch* 32A YE10323200000
2 Q2 Q3 Circuit_breakers* 16A YE40601500000
3 - Excitation break away* 230V 50/60Hz YE40023560000
4 K1 K2 Contactors* 220V 50/60Hz YE00601521000
5 K3 K4 Contactors** 220V 50/60Hz YE00601800000
6 F1 F2 Overload relays 1.8~2.5A YE01160180000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000
10 T Transformer** 500mA YE70402300800
11 S1 S6 Thermocouple - -
12 S2 S3 S7 S8 Thermocouple - -
13 S4 S9 Overheat protector * - -
14 S5 S10 Hydrailic switch - YE14152400000
15 PC1 PC2 Circuit board** 100~240VAC 50/60Hz

YE80000100000
16 A1 A2 Control panel -
17 Y1 Y2 Solenoid valve* 230VAC 50/60Hz -
18 X1 Terminal board - YE61250040000
19 - Terminal board - YE61253500000
22 M1 M2 Motor** 400V 50Hz 0.5kW -
23 EH1 EH2 Heater** 400V 50Hz 6kW -
24 FM Fan* 230VAC 50/60Hz -

38(105)
6 F1 F2 Overload relays 2.2~3.2A YE01160220000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000
10 T Transformer** 500mA YE70402300800

YE80000100000
22 M1 M2 Motor** 400V 50Hz 0.75kW -
24 FM Fan* 230VAC 50/60Hz -

39(105)
2.3.6 Main Circuit (STM-607~1220) (400V)
Picture 2-11：Main Circuit (STM-607~1220)(400V)
40(105)
2.3.7 Control Circuit (STM-607~1220)(400V)
Picture 2-12：Control Circuit (STM-607~1220) (400V)
41(105)
2.3.8 Electrical Components Layout (STM-607~1220) (400V)
Picture 2-13：Electrical Components Layout (STM-607~1220) (400V)
42(105)
2.3.9 Electrical Components List (STM-607~1220) (400V)
Table 2-8：Electrical Components List (STM-607) (400V)

2 Q2 Circuit_breakers* 16A YE40601500000
3 - Excitation break away* - YE40023560000
4 K1 Contactors* 220V 50/60Hz YE00601521000
5 K2 Contactors** 220V 50/60Hz YE00601800000
6 F1 Overload relays 1.8~2.5A YE01160180000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000
10 T Transformer 500mA YE70402300800
11 S1 Thermocouple - -
13 S4 Overheat protector* - -
14 S5 Limit switch 250V 5(4) YE14152400000
15 PC1 Circuit board** 100~240VAC 50/60Hz

YE81100010000
16 A Control panel -
19 M1 Motor** 400V 50Hz 0.5kW -
20 EH Heater** 400V 50Hz 6kW -
21 FM Fan* 230VAC 50/60Hz -

43(105)

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000

YE81100010000
21 M1 Motor** 400V 50Hz 0.75kW -
23 FM Fan* 230VAC 50/60Hz -

44(105)

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000

YE81100010000
21 M1 Motor** 400V 50Hz 1.5kW -
24 FM Fan* 230VAC 50/60Hz -

45(105)
2.3.10 Main Circuit (STM-2440) (400V)
Picture 2-14：Main Circuit (STM-2440) (400V)
46(105)
2.3.11 Control Circuit (STM-2440) (400V)
Picture 2-15：Control Circuit (STM-2440) (400V)
47(105)
2.3.12 Electrical Components Layout (STM-2440) (400V)
Picture 2-16：Electrical Components Layout (STM-2440) (400V)
48(105)
2.3.13 Electrical Components List (STM-2440) (400V)

6 F1 Overload relays 5.5~8A YE01160550000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100
9 F12 Fuse** 2A YE41001000000

YE81100010000
21 M1 Motor** 400V 50Hz 2.8kW -
24 FM1 FM2 Fan* 230VAC 50/60Hz -

49(105)
50(105)
51(105)
52(105)
1 Q1 Circuit break 100A YE41110000000

2 - Excitation break away* 220VAC 50/60Hz YE40101600000
5 F1 Overload relays 7~10A YE01167100000
6 F11 Fuse box** 32A 2P YE41032200000
7 - Fuse** 2A YE46002000100
8 F12 Fuse** 2A YE41001000000

YE81100010000
20 M1 Motor** 400V 50Hz 4.0kW -
22 FM1 FM2 Fan* 230VAC 50/60Hz -

53(105)
2.3.18 Main Circuit (STM-607/910-D)(230V)
Picture 2-20：Main Circuit (STM-607/910-D) (230V)
54(105)
2.3.19 Control Circuit (STM-607/910-D) (230V)
55(105)
56(105)
2.3.20 Electrical Components Layout (STM-607/910-D) (230V)
Picture 2-23：Electrical Components Layout (STM-607/910-D) (230V)
57(105)
2.3.21 Thermocouple and Terminal Layout (STM-607/910-D) (230V)
Picture 2-24：Thermocouple and Terminal Layout (STM-607/910-D) (230V)
58(105)
2.3.22 Electrical Components List (STM-607/910-D) (230V)
6 F1 F2 Overload relays 2.8~4A YE01160280000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE80000100000
21 M1 M2 Motor** 400V 50Hz 0.55kW -
23 FM Fan* 230VAC 50/60Hz -

59(105)
6 F1 F2 Overload relays 3.5~5A YE01160350000
7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE80000100000
21 M1 M2 Motor** 400V 50Hz 0.75kW -
23 FM Fan* 230VAC 50/60Hz -

60(105)
2.3.23 Main Circuit (STM-607~1220) (230V)
Picture 2-25：Main Circuit (STM-607~1220)(230V)
61(105)
2.3.24 Control Circuit (STM-607~1220)(230V)
Picture 2-26：Control Circuit (STM-607~1220) (230V)
62(105)
2.3.25 Electrical Components Layout (STM-607~1220) (230V)
Picture 2-27：Electrical Components Layout (STM-607~1220) (230V)
63(105)
2.3.26 Electrical Components List (STM-607~1220) (230V)

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE81100010000
19 Y1 Solenoid valve 230VAC 50/60Hz -
20 M1 Motor** 230V 50Hz 0.55kW -
22 FM Fan* 230VAC 50/60Hz -

64(105)

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE81100010000
20 M1 Motor** 230V 50Hz 0.75kW -
22 FM Fan* 230VAC 50/60Hz -

65(105)

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE81100010000
21 M1 Motor** 230V 50Hz 1.5kW -
23 FM Fan* 230VAC 50/60Hz -

66(105)
67(105)
68(105)
69(105)
1 Q1 Main switch* 100A YE10010000000

7 F11 Fuse box** 32A 2P YE41032200000
8 - Fuse** 2A YE46002000100

YE81100010000
20 M1 Motor** 230V 50Hz 2.8kW -
22 FM1 FM2 Fan* 230VAC 50/60Hz -

70(105)
71(105)
72(105)
73(105)
1 Q1 Circuit break 160A YE41161200000

2 - Excitation break away* 220VAC 50/60Hz YE40101600000
4 K2~K4 Contactors** 230V 50/60Hz YE00503500000
6 F11 Fuse box** 32A 2P YE41032200000
7 - Fuse** 2A YE46002000100

YE81100010000
18 Y1 Solenoiud valve 230VAC 50/60Hz -
19 M1 Motor** 230V 50Hz 4.0kW -
21 FM1 FM2 Fan* 230VAC 50/60Hz -

74(105)
2.4 Main Electrical Components Description
2.4.1 Overload Relay
At delivery, the overload relay is set for mannual reset. (the reset button pointing
to H). Manually reset the relay at the tripping of the switch. When motor
overload occurs, stop the machine, then check and solve the problem. After that
open the door of control box, press down the reset button of overload relay (if
you can not press down the reset button, wait for one minute).
⑥
①
⑤
③
④
②
⑦
⑥
Picture 2-34：Overload Relay

1) Terminal for contact coil A2.
2) Setting current adjusting scale.
3) Reset (blue).
H: manual reset
A: automatic reset
4) Switch position indication (green).
Tripping of a manual-resetting is indicated by a pin projecting from the front
plate.
5) Test button (red).
6) Auxiliary contact terminals shown in 95.96.97.98. NC and NO contacts are
shown in position 95.96. and 97.98. repectively.
7) Main circuit connection No. must be correspond with terminal Number of
contactor.
75(105)
2.5 Operation Procedures
2.5.1 Installation steps for options water manifold (dewaxing)
1) Install copper joint to the level valve.

2) Install level valve with copper joint to the dewaxing water manifold.
3) Install water manifold to the machine.
4) Install Teflon to copper joint.
Note!
For the operating temperature not higher than 200℃, Teflon with
temperature resistance 200℃ is usable; for the operating temperature
from 200 to 300℃, must use Teflon with temperature resistance 300℃.
2.5.2 Installation steps for options water manifold (welding)
76(105)
1) Install copper joint to the level valve.
2) Install level valve with copper joint to the welding water manifold.
3) Install water manifold to the machine.
4) Connect water manifold with manifold joint via screws.
5) Install Teflon to copper joint.
Note!
For the operating temperature not higher than 200℃, Teflon with
temperature resistance 200℃ is usable; for the operating temperature
from 200 to 300℃, must use Teflon with temperature resistance 300℃.
77(105)
3. Installation and Debugging
3.1 Installation Space
During installation of the machine, keep at least 500mm installation space
around the machine as shown by the picture. Do not install the machine in a
position crowded with other objects. This would cause inconvenience to
operation, maintenance and repair.
Do not sit on the machine.
Keep away flammable and explosive goods.
Picture 3-1：Installation Space
78(105)
3.2 Mould and Water Coupling
1) When connect mould coupling with pipes from the mould. Use a spanner to
secure one end of the coupling, insert mould connecting pipe and fasten it by
another spanner.
Picture 3-2：Mould and Water Coupling 1

2) Unused mould couplings can be connected with each other by a teflon pipe,
as shown in.
Note!
Cooling water inlet and outlet as shown by the picture 3-4.
79(105)
3) Connect cooling water inlet with water supply and cooling water outlet with a
drainage pipe. After that, turn on water supply.
3.3 Power Supply
Make sure that power supply is the same as required before installation.
Mould heaters are generally set to be used with 3Ф 400V power supply or other
specifications according to customers' requirement.
80(105)
4. Operation Guide
4.1 Control Panel
Picture 4-1：Control Panel

Table 4-1：Control Panel
No. Name Functions Remarks
1 LCD Display showing LCD

After connect power, press
“POWER ON/OFF”, initial
screen is displayed and starts.
2 ON/OFF POWER Power ON, OFF shift key
Pls note that even if regulator
is idle, electrci shock may
happen if power is on.
3 MENU LCD menu shift key Initial password: 3588
4 SET Parameters setting Confirm paramerters

5 SV Change setpoint Modify setting temp.
6 ▲/▼ Change parameters
7 ◄/► Cursor movement
8 RUN/RESET Control start and stop
Auto-tuning can run during
operation.
9 AT AUTO-TUNING switch start and stop SUCTION, can not
auto-tuning under forced
cooling.
81(105)
No. Name Functions Remarks
SUCTION is to remove
medium (watre/oil) from
molds. Can not start during
10 SUCTION SUCTION switch start and stop operation or cooling. After
SUCTION turns on,
“SUCTION relay” and “pump
inverse run relay” will turn on.
Press it for 2 secs for
forcedcooling, then stop
heating output while output
100% cooling control. If
11 COOL Forced cooling switch start and stop
control temp. is below
Cooling Temp, forced cooling
will be auto stopped then
control turns off.
Press “BUZZER” key and
“BUZZER” LED lightens,
12 BUZZER Turn off buzzer
buzzer and alarm relay are
idle even if errors.
13 AUTO START Start and stop key
Under SUCTION is on, this
14 SUCTION OFF SUCTION relay switch start and stop key is to turn on or off
SUCTION relay.
15 F Not used (for extension)
16 HEAT Heating output (MAIN) display LED
17 SUB Heating output (SUB) display LED
18 COOL Cooling output display LED
19 PUMP_D Display pump running LED
20 PUMP_R Display pump inverse running LED
21 WATER Display water backup LED
Refer to table 4-2 for errors
22 ALARM Give the alarm LED
type
82(105)
Table 4-2：Error Type
Temp.
Error display Reasons Alarm
control
PCB error Occur Stop
Calibration error Occur Stop
ADC error Regulator error Occur Stop
RJC error Occur Stop
EEPROM error Occur Invariant
Phase alarm Default or reverse phase detection Occur Stop
EGO overheat Detect EGO temp. Contactor input Occur Stop
Pump overload detect contactor

Pump overload Occur Stop
input
Low pressure detect contactor
Underpressure Occur Stop
input
High pressure detect contactor
Overpressure Occur Stop
input
Low water level Low level detect contactor input Occur Stop
Temp. window display

Abnormal sensor Occur Stop
“----“
Deviation between control temp.
Water out temp. deviation Occur Invariant
and water out temp.
Return water temp. Devaition between water out temp.
Occur Invariant
deviation and return water temp.
Interfere alarm Control temp. plummets Occur Invariant
Heater alarm Control temp. not rising Occur Invariant
83(105)
4.2 Menu Introduction
Pictute 4-2：Menu Outline

4.3 Machine Startup
1) Conenct pipeline from STM water in/outlet to the mold. (refer to chapter 3.2 for
pipeline connection)
2) Connect chilled water port and water backup port. (refer to chapter 3.2 for
84(105)
pipeline connection)
3) Turn on all the globa valves.
4) Switch on mian power.
Picture 4-3: Main Power Switch

5) Press ON/OFF POWER key to enter menu screen.
Picture 4-4: Initial Menu

6) Press MENU key to enter menu selection, press ◄/► keys to select control
menu, press SET key to enter setting nemu, as shown in picture. Parameters
setting is based on AT auto-tuning, do not change it privately.
85(105)
Picture 4-5: Control Setting
7) Press MENU key to retuen menu select screen, press ◄/► key to select
alarm setting then press SET to enter setting menu, as shown in picture.
Below is parameter setting:
· Phase detect——used
· Water out temp. deviation——0 (not opt for temp. sensor)
5 (opt for temp. sensor, increase it suitably if
frequent alarms)
· Return water deviation——0 (ont opt for temp. sensor)
86(105)
10 (opt for temp. sensor, increase it suitably if
frequent alarms)
· Interfere alarm——control temp.-10
· Heater alarm——depending on auctual setpoint, default setting is 0 upon
delivery to make it out of service.
Picture 4-6: Alarm Setting

8) Press MENU key to return menu select screen, then press ◄/► key to select
output setting menu, and press SET key to enter setting screen, as shown in
87(105)
picture. Below is parameter setting:
· Output mode——heating and cooling control
· Auxiliary output——0 (only 1 group of heater)
· 5 (two groups of heaters and above)
· Cooling temp.——35
Picture 4-7: Output Setting

9) Press MENU key to retuen menu select screen, then press◄/► keys to select
temp.setting menu, press SET key to enter setting screen, as shown in
picture.
· Upper limit temp.——based on actual operation.
· Lower imit temp.——based on actual operation.
· Temp. unit——℃ (Celsius and Fahrenheit)
88(105)
· Radix point——0.1
· Control temp. correction——based on actual operation.
· Water out temp. correction——based on actual operation
· Backwater temp. correction——based on actual operation
Picture 4-8: Temperature Setting

89(105)
10) Press MENU key to return menu select screen, press ◄/► key to select time
setting, press SET key to enter setting screen, as shown in picture. Time has
been set upon delivery, customers can set appointment based on actual
productions.
Picture 4-9: Time Setting

11) Press MENU key to return menu select screen, press ◄/► key to select
communication setting, press SET key to enter setting screen, as shown in
picture. If communication is selected as option, customers should set
communication parameters based on demands.
90(105)
Picture 4-10: Communication Setting
12) Press MENU key to return menu select screen, press ◄/► key to select
equipment setting menu, press SET key to enter setting screen, as shown in
picture. Upon delivery, parameters has been set and customers can modify
them based on demands.
91(105)
Picture 4-11: Equipment Setting
13) Setting mold temperature (if temp. has been set, this step can be omitted).
Press SV key and control value column would be flashing, press ◄/► key to
move cursor then press ▲/▼ key to change values. Finally press SET key to
confirm them. Maximum setting temperature of STM is 200℃.
14) After setting desired value, press RUN/RESET key to begin temperature
control, Auto-tuning is needed if deviation of control is a little bit large. Press
AT key and LED light begins flashing to enter Auto-tuning. When flashing is
ended, Auto-tuning finished and parameters will auto saved. During
Auto-tuning, press AT key will exit Auto-tuning process, controller will conduct
92(105)
temperature control based on parameters beforeAuto-tuning.
Picture 4-12: Operation Screen
4.4 Stop the Machine

1) Press COOL key to shut down heating output, and open cooling process.
2) Await until temp. drops to 50℃ below, press COOL key to shut down
forcedcooling, then press RUN/RESET key to stop operation.
3) Switch mian power to OFF position.
Warning!
When main switch is turned on, be careful of electrical shock.
Note!
Pump motor rotating direction should be the same as indicated.
Note!
In order to prolong machine lifespan, please do as above steps to turn on
and off the machine.
93(105)
5. Trouble-shooting
Failures Possible reasons Solutions
Did not connect through power
Connect through power supply.
LCD displays nothing supply.
Replace main switch.
after switch on power Main switch broken.
Check electrical wires.
and press ON/OFF Power supply wires problems.
Fix the fuse.
key. Control circuit fuse melt.
Replace the transformer.
Transformer broken.
Check power supply.
Power supply low voltage.
Check power supply.
Phase shortage.
Phase alarm. Exchange two of the wires of power
Phase reversal.
supply.
PCB problems.
Replace the PCB.
Check power supply.
Check the pump.
Check pump motor.
Abnormal fluctuations of power
Set the setting current of overload relay
supply.
to equal to 1.1 times of motor rated
Pump blocked.
Pump overload. current. Please refer to Mian
Pump motor problems.
Components for detailed description of
Overload relay (F1) setting value
overload relaly.
error.
Reset overload relay:
Wait for one minute, then press the blue
button to reset.
EGO temperature setting Correctly set EGO temperature. (EGO
mistakes. temperature setting value= temperature
EGO overheat. EGO poor temperature detecting. setting value+10℃)
Heater contactor K1 and K2 Replace EGO.
problems. Replace the contactor.
Low liquid level. Oil shortage.0 Fill high temp. oil.
Temp. window displays
Abnormal sensor. Check and repair sensor.
“----“
Once running, pump
output indicator
lightens but pump PCB output relay problems. Check or replace the PCB.
cannot start. Afetr a Electrical circuit problems. Check electrical circuit.
while pump still fails to
run.
Too short time after machine Wait for a while.
Differences between
startup. Check temperature parameters.
setting temperature
Temperature parameter setting Please refer to the standard manual of
and actual
error. setting parameters.
temperature is too big.
Cooling water valve problems. Replace solenoid valve.
Heater contactor problems. Replace the contactor.
Temperature can't rise Heater problems. Replace pipe heater.
up. Thermocouple problems. Replace thermocouple.
PCB output point problems. Check and repair PCB.
94(105)
Failures Possible reasons Solutions
Short circuit of main circuit.
Circuit breaker tripping
Transformer short circuit or Check electrical wire.
off at turning on main
connected with earth wire. Replace circuit breaker.
switch.
Problems of circuit breaker.
Circuit breaker tripping
Pump motor coil short circuit. Check pump motor.
off at turning on pump
Problems of circuit breaker. Replace circuit breaker.
switch.
Circuit breaker Heater tube short circuit or shell
Replace heater tube.
trippingoff after short contact.
Replace circuit breaker.
heater output. Problems of circuit breaker.
95(105)
6. Maintenance and Repair
Pay attention to the following rules during maintenance:

1) Need at least two persons present when checking the machine. Let the
machine cool down, turn off power supply, drain out the oil and water. Make
sure enough place before checking and maintenance.
2) The machine works in high temperature. Stop the machine, wait it to cool
down. Put on protective gloves before servicing or maintenance.
3) In order to prolong the life of the machine and to prevent accidents, check the
machine at a fixed frequency.
4) During operation, the oil is heated up to a high temperature, wait it to fall
below 50℃ to perform repairing or maintenance. ( Please note that it is
dangerous to check or tear down the machine during operation.)
96(105)
6.1 Open the Covers
1) Lift the top cover gently to open it. (Refer to the pictures below)
Picture 6-1：Open the Covers 1

2) Pull the bottom of side cover outward, and lift it to open. (Refer to the pictures
below)

3) Open the cover of control box. Screw off two butterfly screws to unlock the
cover. (Refer to the pictures below)

6.2 Y Type Strainer
1) Clean soft water should be used as cooling water. Filter screen is used in the
strainer to stop impurities and pollutants entering into water pipe.
2) Impurities or pollutants may cause errors and bad temperature control. Clean
97(105)
filter screen of the strainer periodically.
3) Cleaning steps: turn off power and cooling water supply. Open the top cover
of filter screen to clean the filter.
Picture 6-4：Y Type Strainer
6.3 Solenoid Valve

Replace solenoid valve:
1) Open machine top cover.
2) Take down right side cover.
3) Unfix the solenoid valve for replacement.
4) Install the covers in a reverse order.
Picture 6-5：Solenoid Valve

6.4 Pipe Heater
1) Pull the black door locker downward, then draw it outward to open machine
rear cover. (Refer to pictures below)
98(105)
Picture 6-6：Pipe Heater 1
2) Unscrew the screws of heater cap and take it down. (Refer to pictures below)

3) Unscrew the screws of pipe heater to take it out. (Refer to pictures below)

4) Re-fix the pipe heater in a reverse order.
6.5 Cooling Pipes
1) Pull the black door locker downward, then draw it outward to open machine
rear cover. (Refer to pictures below)
99(105)
Picture 6-9：Cooling Pipes 1
2) Screw off the screws of cooling pipe to take it out. (Refer to pictures below)
Picture 6-10：Cooling Pipes 2

3) Re-fix the cooling pipe in a reverse order.
Because the heat transfer oil may become carbonized agglutination after
a long time heating, which will shorten the lifespan of the pump, so it is
suggested to replace every three monthes.
Oil used parameters recommended:
Use kerosene up to 200 degrees model:
Model: Nanhai MCH32. For using other brands, fire point should be
higher than 240 degrees.
Use kerosene up to 300 degrees model:
Model: Goddess HT-3 heat trsnfer oil. For useing other brands, fire point
should be higher than 340 degrees.
6.6 Printed Circuit Board

MAIN terminal board drawing (refer to next page for terminal position and
number).
① SENSOR TERMINAL1 (sensor terminal)

2, 3 : control temp. sensor termnal
5, 6 : retuen water temp. sensor terminal
100(105)
8, 9 : water out temp. sensor terminal
11, 12 : 1~5V input terminal
② DI TERMINAL (contactor input terminal)

13, 14 : pump overload contactor input terminal
15, 16 : EGO overheat contactor input terminal
17, 18 : underpressure contactor input terminal
19, 20 : overpressure contactor input terminal
21, 22 : lower water limit contactor input terminal
23, 24 : upper water limit contactor input terminal
③ OUTPUT TERMINAL (output terminal for controlling)

1, 2 : heating control output MAIN (RELAY output)
3, 4 : heating control output SUB (RELAY output)
5, 6 : coling control output (RELAY output)
④ DO TERMINAL (relay contactor output terminal)

1, 2 : pump running contactor output terminal
3, 4 : pump inverse running contactor output terminal
5, 6 : backup water contactor output terminal
7, 8 : SUCTION contactor output terminal
9, 10 : alarm contactor output terminal
11, 12 : relay contactor output terminal
13, 14 : reserve
⑤ PHASE CHECK TERMINAL (phase detect terminal)

1 : R phase connect terminal
2 : S phase connect terminal
3 : T phase connect terminal
⑥ DISPLAY CN (connect terminal for dispaly)

Connect stub cable with STM100.
⑦ POWER TERMINAL (power supply terminal)

1 : FG terminal
2, 3 : power supply terminal (100~240VAC)
101(105)
102(105)
6.7 Displayer Terminal Connecting Diagram
① DI TERMINAL
1, 2: Run/stop di terminal
② COMM TERMINAL
1, 2, 3, 4: rs485 Comm terminal
5：Earth terminal
③ MAIN CN
Connet to the electric cables which also connected with stm100
④ TEST PIN
Test pin No connection
103(105)
6.8 Maintenance Schedule
6.8.1 About the Machine
Model SN Manufacture date
Voltage Ф V Frequency Hz Power kW
6.8.2 Installation & Inspection
Check the installation space is enough as required.

Check the pipes are correctly connected.
Electrical installation
Voltage: V Hz
Fuse melting current: 1 Phase A 3 Phase A
Check phase sequence of power supply.
6.8.3 Daily Checking
Check machine startup function.

Check all the electrical wires.
6.8.4 Weekly Checking
Check loose eletrical connections.

Check and clean Y type filter 1.
Check solenoid valve.
Check motor overload and phase reversal alarm function.
Check whether pipeline joints are under looseness.
Check the sensitivity of EGO.
6.8.5 Trimonthly Checking
Check level switch.

Check the contactor 2.
Replace the hot kerosene with a using temperature above 160 degree 3.
6.8.6 Half-yearly Checking
Check damaged pipes.

Clean process heater/cooler.
Check indicator and buzzer.
104(105)
Replace the hot kerosene with a using temperature above 120~160 degree 4.
6.8.7 Yearly Checking
Replace the hot kerosene with a using temperature above 120 degree 5.
6.8.8 3 year Checking
PC board renewal.
No fuse breaker renewal.
Note: 1. Y-type filter has the function of filling water cooling protection effect, be sure the
waterway are clear to avoid cooling failure.
2. Manufacturer laboratory data for AC contactor is two million times in life. we suggest
service life for one million four hundred thousand times, if work eight hours per day,
recommended replacing frequency is 1.5 years, if work day and night, replacement is
suggested to be done every six months.
3. Hot kerosene coke will influence the detection accuracy of internal temperature probe
and the efficiency of heat elements, three months replacing frequency is suggested.
and the efficiency of heat elements, six months replacing frequency is suggested.
and the efficiency of heat elements, suggested replacing frequency is one year.
105(105)

Shini Mold Thermal Regulator Manual

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STM Series

Date: Jul. 2012

1. General Description .................................................................................. 9

2. Structure Characteristics and Working Principle ................................. 19

3. Installation and Debugging..................................................................... 78

4. Operation Guide ...................................................................................... 81

6. Maintenance and Repair ......................................................................... 96

Picture 1-1：Pump Performance ...................................................................... 13

Read this manual carefully before operation to prevent damage of the

Model: STM-910 Model: STM-910-D

First Two Codes: Heater Power (kW)

Shini Mold Temp. Contorllers

1) Controller adopts 3.2" LCD for easy operation.

1) Water manifolds, Teflon hose and Transfer oil are optional.

Any modifications of the machine must be approved by SHINI in order to avoid

Headquarter and Taipei factory：

Shini Plastics Technologies (Dongguan), Inc：

Shini Plastics Technologies India Pvt.Ltd.：

Picture 1-1：Pump Performance

1.3.3 Reference Formula of Mould Controllers Model Selection

Note: safety coefficient can select a value from 1.3 to 1.5.

Note: Water specific heat =1kcal/kg℃

Heating medium oil specific heat =0.49kcal/kg℃

Water density =1kg/L

Heating medium oil density =0.842kg/L

1.4.1 Safety Signs and Labels

Clean the filter screen of Y type strainer

It is used for oil heaters. Max.

This is to indicate motor rotating

1.4.3 Operation Regulations

1) If it is with a damaged cord.

Rejected parts disposal

In case of fire, Co2 dry powder fire extinguisher should be applied.

All electrical components should be installed by qualified electricians.

Warning! High voltage!

1. Any careless or man-made installations, operation and maintenances upon

Level switch Solenoid valve

Picture 2-1：Working Principle

Picture 2-2：Assembly Drawing (STM-607~1220)

No. Name Part No. No. Name Part No.

1 Main switch* YE10220300000 23 Y type strainer* YW57010200000

No. Name Part No. No. Name Part No.

No. Name Part No. No. Name Part No.

1 Main switch* YE10010000000 28 Ground plate BL42365001720

55 D10 Elastic washer YW65010000000 66 M6×15 lentil heated screw YW63061500000

Picture 2-6：Main Circuit (STM-607/910-D) (400V)

Picture 2-7：Control Circuit 1 (STM-607/910-D) (400V)

Picture 2-9：Electrical Components Layout (STM-607/910-D) (400V)

Picture 2-10：Thermocouple and Terminal Layout (STM-607/910-D) (400V)

No. Symbol Name Specification Part No.

1 Q1 Main switch* 32A YE10323200000

2 Q2 Q3 Circuit_breakers* 16A YE40601500000

3 - Excitation break away* 230V 50/60Hz YE40023560000

4 K1 K2 Contactors* 220V 50/60Hz YE00601521000

5 K3 K4 Contactors** 220V 50/60Hz YE00601800000

6 F1 F2 Overload relays 1.8~2.5A YE01160180000

7 F11 Fuse box** 32A 2P YE41032200000

9 F12 Fuse** 2A YE41001000000

10 T Transformer** 500mA YE70402300800