STEALTH BLACK 500

2017
(EXCLUSIVE PARTS DETAILS)
 STEALTH BLACK

BASE MODEL: CURRENT CLASSIC 500 BLACK BSIV

MODEL CODE: 1800295
CHANGE CONTENTS:

S.NO PART NO PART DESCRIPTION

1 890095 Fuel Tank With Sticker
2 801634 Tool Box with Sticker
3 890097 Air filter Box Assy with Sticker
4 591066/F Split Seat Assy - Rider
5 591077/F Split Seat Assy – Pillion
6 590792 Sticker - Fuel Tank
7 590309/A Sticker - Air Filter Box
8 590793 Sticker - Tool Box
9 890094 Rear Mudguard Assy. with Sticker
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION QT REMARKS

NO. NUMBER Y
1 591983/A TUBE, REAR - ( 110 /90 -18) 1
2 591984/A TYRE, REAR - ( 110/90 -18 ) 1
3 801631 CENTRE HUB-REAR 1
4 146499/B REAR HUB SPACER ASSY 1
150324/A DEEP GROOVE BALL BEARING 6203 (17 X 40 X12)[DOUBLE
5 SIDE SEALED] 1
6 141109/1 GREASE SEAL, 25X40X7 2
7 801632 RIM, REAR 1
8 594427/A SPOKES INNER - REAR 20
9 594428/A SPOKES OUTER - REAR 20
10 110349 NIPPLE 40
11 140355/B RIM TAPE 1
12 586009/A HEX LOCK NUT M22*1.5 1
13 586012/A SPLIT PIN 1
14 587395/B DISC PLATE REAR 1
15 587605/B HEX SOCKET HEAD SCREW M6X1X14 6
16 144471/A CUSHUION RUBBER 1
17 867114 ADAPTOR-RD SPROCKET BLACK POWDER COATED 1
18 145553/B BEARING 6005 C3 1
19 594054 CALIPER ASSY 1
20 594562/A DUST SEAL-RD SPRACKET 1
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION QT REMARKS

NO. NUMBER Y
21 594048/F SPROCKET REAR DRIVE 1
22 594851/A LOW HEAD SOCKET CAP SCREW M10 X 1.5 X 16 6
23 594050/C SPACER-DISC SIDE 1
24 594051/B SPACER-SPROCKET SIDE 1
25 594087/D SPINDLE SHORT 1
26 594088/D SPINDLE LONG 1
27 593095/A PLAIN WASHER 1
28 586085/A HEX U NUT M16X1.5 1
 SWING ARM ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
SWING ARM SUB ASSEMBLY BLACK
A1 867034 (POWDER COATED) 1
A2 888147 CHAIN ADJUSTER KIT (RH & LH) 1
SWING ARM COMPLETE, BLACK-POWDER
1 594028/E COATED 1
2 580038/F BUSH - CELCON 2
3 580749/D END CUP 2
4 580037/H SPACER - CHAIN STAY 1
5 580347/D HEX. FLANGED BOLT 1/2 X 16 TPI X 240 - T30 1
6 586008/A WASHER - SHAKE PROOF M12 1
7 593050/C HEX. NYLOCK NUT 1
8 594540/C CHAIN PAD 1
9 146435/A CSK SCREW M6 X 12 2
10 594484/C BRACKET COMPLETE - CHAIN GUARD 1
11 593108/A FLANGE BOLT WITH COLLAR - M6 X 1 2
12 591667/D CHAIN GUARD 1
13 594533/B CHAIN TENSIONER RH 1
14 594216/B CHAIN TENSIONER LH 1
15 594365/A PLATE-CHAIN ADJUSTER 2
 SAREE GUARD

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
1 801643 SAREE GUARD ASSY 1
2 801650 CARRIER RH 1
3 801649 SAREE GUARD ADD ON ASSY 1
4 594046/B HEX. SOCKET BUTTON HEAD SCREW M6X1X16 2
 REAR CALIPER

PART DESCRIPTION REMARKS

KEY NUMBER QTY
NO.

A1 594053/A DISC BRAKE ASSEMBLY REAR - BBI 1

A2 594054/A CALIPER ASSEMBLY REAR - BBI 1
A3 594698/A DISC PAD KIT REAR CALIPER - BBI 1
A4 594696/A MAJOR KIT REAR CALIPER 1
A5 594697/A MINOR KIT REAR CALIPER 1
A6 594700/A PAD PIN KIT REAR CALIPER 1
A7 594703/A PRIMARY PIN KIT REAR CALIPER 1
A8 594701/A BRACKET SUB ASSEMBLY REAR CALIPER 1
1 CALIPER BODY 1 (N.S.) SERVED IN KIT, REF. A1
2 PISTON SEAL REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
3 SCRAPPER RING REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
4 PISTON - REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4
5 594729/A PAD SPRING REAR CALIPER 1
6 PAD (PISTON SIDE) REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
PAD (OPPOSITE PISTON SIDE) REAR
7 CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
8 PAD PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A6
9 CLIP HANGER REAR CALIPER 2 (N.S.) SERVED IN KIT, REF. A6
10 INSULATOR RUBBER REAR CALIPER 1 (N.S.) SERVED IN KIT,REF.A4,A5,A8
11 PRIMARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A7
12 DUST COVER REAR CALIPER 1 (N.S.) SERVED IN KIT, REF.A4,A5,A7
13 BLEEDER SCREW REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
 REAR CALIPER

PART DESCRIPTION REMARKS

KEY NUMBER QTY
NO.

14 BLEEDER CAP REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A4, A5

15 BRACKET SUB ASSEMBLY REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A2, A8
16 THREAD PROTECTOR 1 N.S., REF. A2
17 WEAR PAD REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
18 BRACKET MACHINED REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
19 SECONDARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
20 PAD SPACER 1 N.S., REF. A2
21 GREASE POUCH ( REFERENCE ONLY) 1 (N.S.) SERVED IN KIT,REF. A4,A5,A7,A8
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
A1 594055/A REAR MASTER CYLINDER ASSEMBLY 1
REAR BRAKE HOSE ASSEMBLY KIT
A2 594688/A WITH BANJO BOLT - BBI 1
A3 594695/A RESERVOIR TUBE KIT REAR M/C 1
A4 888157 REAR RESERVOIR KIT 1
A5 594694/A RESERVOIR KIT REAR M/C THREADED 1
A6 594690/A MINOR KIT REAR M/C 1
A7 594689/A MAJOR KIT REAR M/C 1
A8 594693/A CONNECTOR KIT REAR M/C 1
A9 594721/A BANJO BOLT KIT (DISC BRAKE) 1
1 MASTER CYLINDER M/C - REAR BODY 1 N.S., REF. A1
2 SPRING REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
3 SPRING GUIDE REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
4 PRIMARY SEAL REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
5 PRIMARY WASHER 1 (N.S.) SERVED IN KIT, REF.A6, A7
6 PISTON - REAR MASTER CYLINDER 1 (N.S.) SERVED IN KIT, REF. A7
7 SEAL (‘O’ RING) REAR M/C 1 (N.S.) SERVED IN KIT, REF. A7
8 SPACER REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
9 CIRCLIP REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
10 594691/A PUSH ROD ASSEMBLY KIT REAR M/C 1 (N.S.) SERVED IN KIT
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10D PUSH ROD ASSEMBLY REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
(N.S.) SERVED IN KIT, REF. A7, 10
10E GREASE POUCH (REFERENCE ONLY) 1 FIGURE NOT SHOWN
11 594511/A BOOT REAR M/C 1 (N.S.) SERVED IN KIT, REF. A1
12 BUSH REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
13 CONNECTOR REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
14 CAP - DUST PROTECTOR 1 N.S.
15 THREAD PROTECTOR 1 N.S.
16 BRAKE HOSE REAR 1 (N.S.) SERVED IN KIT, REF. A2
17 BANJO BOLT (BLACK TRI-VALENT) 2 (N.S.) SERVED IN KIT, REF. A2, A9
18 COPPER WASHER DISC 4 (N.S.) SERVED IN KIT, REF. A2, A9
HEX. SOCKET BUTTON HEAD SCREW M6 (N.S.) SERVED IN KIT, REF. A4 SB
19 594046/A X1 1 69-2014
20 RESERVOIR REAR (THREADED) 1 (N.S.) SERVED IN KIT, REF. A4, A5
21 DIAPHRAGM REAR DISC RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A5
22 LID RESERVOIR THREADED 1 (N.S.) SERVED IN KIT, REF. A4, A5
23 594518/A COVER RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A4
24 CLIP (RESERVOIR) 2 (N.S.) SERVED IN KIT, REF. A3
25 RUBBER TUBE - REAR DISC 1 (N.S.) SERVED IN KIT, REF. A3
26 582511/A CABLE STRAP 8” (BLACK) 2
 EXHAUST ASSEMBLY

KEY PART
NO. NUMBER DESCRIPTION QTY REMARKS
1 586084/A 3L U-NUT M8 X 1.25 2
2 1040673/A GUARD - EXHAUST PIPE 1
3 147896/C PHILIPS PAN HEAD SCREW M6X6 5
4 586014/A FLANGE HEX BOLT M8*10 2
5 586003/A FLANGED HEX BOLT M8*30 1
6 1040674/A GUARD - SILENCER ASSY. 1
7 1040671/A SILENCER CAT ASSEMBLY 1
8 1040746/A BRACKET FRONT - SILENCER 1
9 573211/A GASKET(EXHAUST PIPE& SILENCER) 1
10 586005/A FLANGED HEX NUT M8X7.7X8 1
11 1040747/A CLAMP-SILENCER 1
12 576644/A EXHAUST PIPE ASSY 1
13 582638/A COPPER EXHAUST GASKET 1
14 586022/A FLANGED HEX BOLT M8X1.25X45 1
15 1010084/A OXYGEN SENSOR 1