9014E-Bujes Plasticos
9014E-Bujes Plasticos
9014E-Bujes Plasticos
corporation
NTN
ENGINEERING PLASTICS
HANDBOOK
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Table of contents
1 Plastics………………………………………………………………………………04
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NTN BEAREE
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8 Introduction of standard products …………………………………………45
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1. Plastics
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shown in Fig. 1.1. This can be easily with a three-dimensional network molecular
understood if you consider that Tg (glass- structure. Therefore, different from
transition point) is the temperature that thermoplastic resin, its melting and 1
amorphous substance is softened and Tm solidification process is irreversible and it is
(melting point) is the temperature that not soluble once hardened.
crystalline substance is also softened. The relation between the mechanical
b) Amorphous resin strength and temperature is shown in Fig. 1.3.
The substance that cannot take a Its reduction in strength due to temperature is
crystalline state. Fig. 1.2 shows the smaller compared with thermoplastic resin.
relation between the mechanical strength Although there is no melting point, it
and temperature. Its change of strength decomposes over Td (thermal decomposition
due to temperature is smaller than temperature).
crystalline resin.
Mechanical strength
Mechanical strength
Tg Td Temperature
Tg Tm Temperature Fig. 1.3
Fig. 1.1
1.2.2 Classification by performance
Plastics may be classified into general
Mechanical strength
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Table 1.1 Classification of plastics by chemical structure and processing characteristics and relation with
BEAREE resins
1 Name of engineering
Classification Name of plastics Acronym plastic material
Aromatic polyester ARP BEAREE LC
Polyetheretherketone PEEK
BEAREE PK
Polyetherketone PEK
Polyethernitrile PEN BEAREE TP
Fluoro resin (tetrafluoroethylene) PTFE BEAREE FL
PFA
Fusible fluoro resin
ETFE BEAREE FE
(other than tetrafluoroethylene)
Crystalline FEP
property
Polyphenylene sulfide PPS BEAREE AS
Polyacetal POM BEAREE DM
Polyethylene terephthalate PET BEAREE ET
Thermoplasticity
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Table 1.2 Classification of plastics by performance and versatility and relation with BEAREE resins
Name of engineering 1
Classification Name of plastics Acronym plastic material
Aromatic polyester ARP BEAREE LC
Polyetheretherketone PEEK
BEAREE PK
Polyetherketone PEK
Polyethernitrile PEN BEAREE TP
Polyetherimide PEI BEAREE EI
FEP
Thermoplastic polyimide TPI
BEAREE PI
Thermo hardening polyimide PI
Polyamideimide PAI BEAREE AI
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1.3 Main features of plastics well as have a good forming property, it is used
as heat-resistant structural material and because
1 1) Aromatic polyester (ARP)
of its excellent environmental properties (impact
from temperature, humidity, etc.) it is also used
Most of this type are called liquid crystal for precision machines. Another noteworthy
polymer and have high mechanical strength, property is only a small amount of smoke is
particularly, high rigidity even without filling generated during combustion, with which its use
materials because of their self reinforcing is being studied in the aviation industry.
property (reinforcing effect similar to filling As a sliding material, it has a large friction
material derived from the liquid crystal molecular coefficient (about 0.4) and inferior wear
orientation). In addition, some of them have the resistance. Its chemical resistance is superior
highest heat resistance among all the compared with polyethersulfone, which shows
thermoplastic resins. similar heat resistance, however, it is a little more
The material organization is anisotropic with a expensive.
very small thermal expansion coefficient, similar
to metals, in the flowing direction as well as a 4) Polyethersulfone (PES)
very small shrinking percentage, almost zero,
however, in the direction perpendicular to the It is an amorphous resin having similar heat
flowing direction, the mechanical strength is resistance as polyetherimide (PEI), with superior
reduced with a larger thermal expansion hydrolysis resistance, creep resistance, strength
coefficient and shrinking percentage. against temperature, dimension stability and
flame resistance.
It is used as the material for medical equipment
2) Polyetheretherketone (PEEK)
and kitchen appliances due to its superior
It has the highest heat resistance among hydrolysis resistance, as the heat resistant and
thermal plastic resins with 240˚C of continuous load resistant material due to its superior creep
operating temperature and 300˚C of short-term resistance in high temperature up to 180°C, and
heat resistance temperature. Self lubricates and as the material for precision components due to
excels particularly in impact resistance, fatigue its dimension stability. Its melt fluidity is not as
resistance, radiation resistance and chemical good as PEI, however, its moldability is good.
resistance (except strong sulfuric acid), as well Although its friction coefficient is large (about
as electric insulation and flame resistance. 0.4), it can be improved with solid lubricant, etc.
It exhibits fast crystalline formation speed and so it can be used as structure material and
low weld strength in molded articles. Also, its sliding material.
wettability as a filling agent is inferior with little It's weak point is its inferior chemical
reinforcing effect. Since it shows large resistance.
dimensional variation in its crystalline process
and large shrinking percentage during the 5) Fluoro resin
forming process, it is not suitable for precision
components. There are different types of fluoro resins other
than tetrafluoroethylene (PTFE), which is the
main constituent of BEAREE (FL material). The
3) Polyetherimide (PEI)
following are the typical substances. They have a
Its heat-resistant temperature is a little inferior superior lubricating property although it is not as
to polyimide and polyamideimide; however it is good as PTFE. In addition, they can be used for
short-term heat resistant to 200˚C and 170˚C in melt-molding (injection, extrusion molding, etc.).
long-term heat resistance, and exhibits excellent They are superior to PTFE in creep resistance
mechanical strength, electric characteristics and and impact resistance and are harder than PTFE.
flame resistance. With stable strength and a
thermal expansion coefficient up to
approximately 200˚C, as amorphous resin, as
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It has good resistance to oil and organic compared with polyacetal with low moisture
solvent, however, it is affected by strong acid and absorption. In addition, it excels in chemical
1 alkali. In addition, as it includes abundant oxygen
in the molecule, it is difficult to give it flame
resistance compared with polycarbonate and
hydrolysis is less likely during molding compared
retardancy. The continuous operating with PET.
temperature range is about -40˚C to 120˚C.
It has excellent melt fluidity, however, filling
13) Polycarbonate (PC)
materials used for property improvement
potentially drives thermal decomposition. It is an amorphous resin and is transparent. It
Therefore, selection of filling materials is very has a small water absorption rate, shrinking
much restricted. percentage and excellent dimension stability. It
has good mechanical strength, particularly
excellent impact and creep resistance, good
10) Polyhpenylene oxide (PPO)
electrical characteristics and weatherability,
PPO is originally a trademark of DuPont. It is however, cracks may potentially result from strain
also called modified PPE (polyphenylene ether). of molding and is poor in chemical resistance.
It has excellent electrical insulation over a wide
temperature range with high mechanical
14) Polyamide (PA)
strength.
It has excellent rigidity in high temperature It's general name “nylon” is very well known,
compared with polyamide and polyacetal. Its however, it was originally DuPont’s product
chemical resistance is superior to polycarbonate name. It has excellent mechanical strength, wear
(PC) and its shrinking percentage in molding is resistance (particularly, abrasive wear),
small similar to PC. Moldability and dimension moldability and is inexpensive, however, it has a
stability are also excellent. Its small specific large water absorption rate resulting in significant
weight can also be cited as one of the features. reduction of the physical property and
The sliding property is not good, so it is often dimensional variation due to water absorption,
used as structure material. therefore, its operating environment is restricted.
11PA and 12PA with a reduced water
absorption rate has a lower heat resistance
11) Polyethylene terephthalate (PET)
temperature, and 46PA, 66PA and 6PA are
Basically, it has the same properties as superior in heat resistance, however their water
polybuthylene terephthalate (PBT), however, it is absorption rate is high.
less expensive than PBT with higher rigidity and
superior heat resistance.
15) Polyethylene (PE)
Currently, it is mainly used as film and PET
bottles, however, research is underway to use it It is an inexpensive material, classified into a
as an alternative material of polyphenylene few types by molecular weight and density. It has
sulfide by reinforcing it with glass fiber, etc. a number of excellent properties, such as a
lubricating property (low friction coefficient), wear
resistance, non-viscosity, electrical
12) Polybuthylene terephthalate (PBT)
characteristics (low permittivity) and chemical
It is a type of saturated polyester with resistance. It has one of the smallest specific
thermalplasticity, similar to polyethylene weights among resins.
terephthalate (PET). It possesses balanced In particular, ultrahigh molecular weight PE
mechanical properties, with low water absorption excels in creep resistance and wear resistance
and self lubricating properties. It also has a large (especially, abrasive wear), however, melt
shrinking percentage during molding and inferior viscosity is very high making injection molding
forming accuracy. difficult.
It is inferior in impact resistance compared with On the other hand, some types can be used for
polyamide, however superior in flame retardancy injection molding, however, their wear resistance
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1.4 Relation of continuous heat resistant temperature and price of main plastics
Continuous heat resistant temperature ˚C
300 PI
TPI
250
PEEK
PPS PAI
200
PAr
PES
150 PBT
U PSu
PPO PC
100
PP PAm
PVC POM
50 ABS
PS,HDPE
Fig. 1.4 Relation of continuous heat resistant temperature and price of main plastics
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2.1 Typical grades of BEAREE resins and their features (Table 2.1)
Table 2.1 Features of typical grades [ ]:Forming method
Grade Base resin Features
Fluoro resin, which is the base resin of BEAREE FL, is an excellent resin for low
Fluoro resin friction, non-viscosity, heat resistance, chemical resistance and weatherability.
BEAREE FL (tetrafluoroethylene) BEAREE FL is a material with filling agents added for various applications
2 based on this fluoro resin with superior properties.
[Compression molding, extrusion molding, coating]
Fusible fluoro resin BEAREE FE has slightly lower properties than BEAREE FL, however, it has
excellent moldability. It is also superior in low friction and wear resistance,
BEAREE FE (other than tetrafluoroethylene)
suitable for non-viscous coating material and surface treatment material.
Fluorine oil [Injection molding, extrusion molding, coating, surface treatment]
This is a material with improved properties with a special filling agent added to
polyimide, which is the highest heat-resistant resin. It has excellent heat
BEAREE PI Polyimide resistance and strength. There are two types, thermo hardening and
thermoplastic, which are to be selected based on applications. In product
design, care should be taken for its high water absorption property.
[Injection molding, extrusion molding, compression molding, coating]
It has lower heat resistance than BEAREE PI, however, it has excellent
mechanical properties such as impact resistance and fatigue resistance.
BEAREE AI Polyamideimide In product design, care should be taken for its high water absorption property.
[Injection molding, extrusion molding]
It has lower heat resistance than the material based on super engineering
plastics, however, it is a material with excellent low friction, wear resistance,
non-viscosity, chemical resistance, impact resistance and electrical
BEAREE UH Polyethylene characteristics, inherent from polyethylene. It is a material with a large
shrinking percentage from forming and thermal expansion coefficient, and poor
adhesiveness.
[Injection molding, extrusion molding, compression molding]
It is a material most widely used based on polyphenylsulfide, excellent in heat
resistance, chemical resistance, mechanical strength and moldability. It is
BEAREE AS Polyphenylene sulfide excellent for volume production and cost performance.
[Injection molding]
Excels in heat resistance and mechanical strength (particularly, rigidity).
Especially, the production design of liquid crystal polymer based material
BEAREE LC Aromatic polyester should take the anisotropic property of the material organization into
consideration.
[Injection molding]
It is a material based on polyetheretherketon which has excellent heat
resistance similar to polyimide and chemical resistance, impact resistance,
fatigue resistance and self lubricating property. It has properties similar to
BEAREE PK Polyetheretherketone BEAREE PI and AI, however, with smaller water absorption. Product design
should consider its large shrinking percentage from forming.
[Injection molding, extrusion molding]
It is a material based on polyamide, which is a typical general purpose
engineering plastic.
It excels in impact resistance and wear resistance. Although it has lower heat
BEAREE NY Polyamide resistance than super engineering plastics, it is more economical.
In product design, care should be taken for its high water absorption property.
[Injection molding]
It is a material based on polyoxymethylene, which has excellent fatigue
Polyoxymethylene resistance, creep resistance, wear resistance and dimensional stability.
BEAREE DM (Polyacetal) As it includes abundant oxygen in the molecule, it is difficult to give it flame
retardancy. Similar to BEAREE NY, it is economical compared to the materials
based on super engineering plastics. [Injection molding]
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• Gear
BEAREE PI 5033 PI • High mechanical strength • Cage
• Gears
BEAREE PI 5040 PI • High rigidity and electrically conductive • Insulating sleeve bearing
• Insulating material
• Excellent impact resistance
BEAREE AI 5003 PAI • High mechanical strength
• Electric/electronics
component
BEAREE AS5056 PPS • Sliding material for high temperature • Bearing for fixing roller
BEAREE AS5965 PPS • Sliding material for high temperature • Bearing for fixing roller
• Roller
BEAREE FE5002 PFA • Excellent non-viscosity • Separation claw
• Cage
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Raw material
B
Mixing
(including granulation)
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Mold Hopper
Cylinder Drive gear Hydraulic cylinder
Screw
Nozzle
4
Material Heater
Molded article
Gate
Gate
Gate
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Steps Checkpoints
4 Selection of ¡Function and structure of machines and devices ¡Application area of bearings
¡Permissible space for bearings ¡Bearing load (magnitude/direction)
bearing formats
¡Installation/removal
Verification of
¡Installation related dimension ¡Assembly/disassembly procedure
handling methods
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Surface pressure P
For designing NTN Engineering Plastics sliding
bearings, it is necessary to clearly understand Allowable PV values
various conditions such as operating (constant)
temperature, load, sliding velocity, PV value, Operating
mating material, torque, accuracy, environment, range Allowable V
behavior pattern and expected life.
Sliding velocity V
4.3.1 Selection of bearing material (PV value)
When selecting bearing material, it is PV≦Allowable PV values
P≦Allowable surface pressure
necessary to consider the permissible surface
PV≦Allowable sliding velocity V
pressure and sliding velocity of bearing Equation of surface pressure P and sliding velocity V
material, as well as to review operating P=Fr/d≦・l
temperature, mating material, lubricating V=π・d・n×10-3
P : Operating surface pressure MPa
4
conditions, etc. Fr : Radial load N
PV value is a product of the surface pressure d : Shaft diameter mm
l : Bearing width mm
P and sliding velocity V, and is widely used to V : Sliding velocity m/min
determine the possible operating range of n : Shaft rotation speed rpm
bearing materials. However, because the Fig. 4.1 Allowable PV values
surface pressure and sliding velocity also have
permissible values, the operating range is
determined as shown in Fig. 4.1.
4.3.3 Housing fit and bearing clearance
4.3.2 Estimate of wear amount Sliding bearings are usually used press fit into
The life of sliding bearings is determined by housing.
the wear of the sliding surface which prohibits The recommended mounted clearance of
use of the bearings. bearings depends on the shaft diameter. The
The wear amount of sliding bearings depends required minimum clearance is 2 to 7/1000 of
on various operating conditions such as sliding the shaft diameter. When the operating
velocity, surface pressure, operating patterns, temperature significantly varies, the clearance
lubricating conditions, surface roughness of the becomes smaller as the bearings expand.
mating material and ambient temperature. In Therefore, the mounting clearance must be
general, a guideline of wear amount is obtained larger for that amount.
from the following equation: When bearing accuracy needs to be
R=K・P・V・T increased by reducing the clearance, the bore
Where, diameter can be worked by a lathe or reamer
R: Wear amount (mm) after the bearings are installed into the housing.
K: Specific wear rate (mm3/N·m) For standard sliding bearings, the bearing
P: Surface pressure MPa (N/mm2) dimension table lists the recommended
V: Sliding velocity (m/min) dimensions of the shafts and housings and
T: Time (min) mounting clearance after fitting. For housings
of soft material or thinned-wall housings, the
The wear of sliding bearings is affected by mounting clearance must be larger than the
surface roughness of the mating material. clearance listed in the dimension table. In
Therefore, it needs to be finished at around 0.1 addition, when they are used in low
to 0.8 Ra. temperature, the press interference fit may
In addition, the wear amount can be reduced become loose, therefore, bearings need to be
by the hardness of the shaft, therefore, it is locked by using a knock pin or key, or using
recommended to use HRC22 or better. adhesives.
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¡ Calculation of clearance between the shaft and the bearing (excluding M liner bearings
and MLE bearings)
The calculation procedures of the clearance between the shaft and the bearing are different for
“baseline temperature”, “equal to or above 25˚C” and “equal to or below 20˚C”. Fig. 4.2 shows the
respective calculation procedures.
Shaft and housing dimensions are fixed. Shaft, housing and bearing dimensions
• Determination of bearing dimension are fixed.
• Calculation of clearance • Calculation of clearance
• Calculation of interference • Calculation of interference
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at 25˚C: Min. :
d25H=dH−Emin =10.24−0.05=10.19 CLmin = (HL)2{1+α11(TL-25)}2 -{(HL)2 -(d25L)2 }
{1+α33(TL-25)}2
d25L=dL−Emax =10.19−0.118=10.072 -SH{1+α22(TL-25)}
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Room
BEAREE FL3000 Thrust SUJ2 0.2 128.0 No 1.0
temperature
Room
BEAREE FL3030 Thrust SUS304 1.95 32.0 No 1.6
temperature
Room
Thrust SUJ2 1.95 128.0 No 6.23
temperature
BEAREE PI5001
Room
Thrust SUJ2 0.2 128.0 No temperature 1.0
5
BEAREE PI5014 Radial AS5052 0.3 9 No 250 9.5
Nickel plating
BEAREE AS5056 Radial 3 4.6 No 150 53
(base SUM)
Room
BEAREE PK5900 Thrust SUS304 0.5 100.0 Yes 6.2
temperature
Room
Thrust SUJ2 0.2 128.0 No 3.3
temperature
BEAREE ER3000
Room
Thrust A2017 0.2 128.0 No temperature 2.9
Room
BEAREE FL7067 Thrust ADC12 — 60 Oil temperature 49
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Room
BEAREE FL3000 Thrust SUJ2 1.0 10.0 No 0.13
temperature
Room
BEAREE FL3030 Thrust SUS304 1.95 32.0 No 0.18
temperature
Room
Thrust SUJ2 1.0 10.0 No 0.3
temperature
BEAREE PI5001
Room
Thrust SUJ2 0.5 128.0 No 0.1
temperature
5
BEAREE PI5014 Radial AS5052 0.3 9 No 250 0.07
Nickel plating
BEAREE AS5056 Radial 3 4.6 No 150 0.07
(base SUM)
Room 0.28
BEAREE PK5900 Thrust SUS304 1.0 10.0 Yes
temperature
Room
BEAREE FL7067 Thrust ADC12 — 60 Oil 0.03
temperature
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Name of chemical BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE
ER3000
FL FE PI AI UH AS LC PK NY DM series
Strong sulfuric acid × × × ×
15% acetic acid × × ×
75% acetic acid × × × ×
Hydrochloric acid × ×
15% nitric acid × ×
Acid
Hydrosulfate
Calcium hydroxide ×
Mineral water
Methyl alcohol ×
Acetone × ×
Solvent
Benzene ×
Carbon tetrachloride × ×
Ethyl ether × ×
Ethylene glycol
Diesel engine oil
Lubricating oil ×
Animal oil, vegetal oil
Oil
× × × × ×
Fluorocarbon 134a ×
Liquid oxygen
Carbon dioxide
Nitrogen dioxide
Code description: ◎:Excellent, ○:Good, △:Fair, ×:nappropriate, *:High temperature/high pressure
Remark: This table is only a guideline. The characteristics may vary depending on the grades.
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3
BEAREE FL3060 3.80 3.2 70 10 100 ̶̶ ̶̶ 0.09 6.8 260
4
BEAREE FL9000 4.25 ̶̶ ̶̶ 46 15 ̶̶ ̶̶ ̶̶ 1.9 260
1 Hardness: No mark indicates durometer, Hs indicates rubber hardness and the rest indicates Rockwell scale
2 Linear expansion coefficient: average linear expansion coefficient in the range of room temperature to 150˚C.
3 BEAREE FL3060 is the ML dedicated material.
4 BEAREE FL9000 is the tape dedicated material.
Remark: These values indicate the typical test results.
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BEAREE PI5001 1.49 ̶̶ M94 67 1.3 108 8 500 0.10 2.2 240
BEAREE PI5010 1.46 <0.2 M70 76 7 116 3 700 0.25 4.5 240
BEAREE PI5014 1.52 ̶̶ R107 56.2 1.6 82.4 3 540 0.12 6.0 240
3
BEAREE PI5022 1.80 ̶̶ M107 138 1 190 14 100 0.3 3.4 240(300)
BEAREE PI5033 1.63 ̶̶ M97 118 1.3 216 11 300 0.3 4.9 240
5 BEAREE PI5040 1.43 <0.2 M99 230 2 360 21 000 0.25 0.4 240
BEAREE AI5003 1.40 <0.2 E91 190 12 220 4 700 0.28 4.0 250
BEAREE AS5040 1.66 ̶̶ R120 177 1.7 235 ̶̶ 0.01 1.8 230
1 Hardness: No mark indicates durometer, Hs indicates rubber hardness and the rest indicates Rockwell scale
2 Linear expansion coefficient: average linear expansion coefficient in the range of room temperature to 150˚C.
3 Within operating temperature limit ( ): crystalline treated material.
Remark: These values indicate the typical test results.
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BEAREE AS5704 1.64 ̶̶ R112 54 0.7 103 10 000 0.04 4.5 230
BEAREE FE7030
10∼20 100/100 3H 5H 5 180 230
BEAREE FE7031
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stainless steel.
7 6. Clean-looking light yellow. 1 000
7. Insusceptible to acid, alkali and solvent.
100
<Applications>
¡Food processing equipment 10
¡Drug manufacturing equipment
¡Vending machines for food and drink 1
FL3642 FL3700 FL3000 FL3030
For use in water For For use against
(black) general use soft mating material
Fig 7.1 Comparison of specific wear rate of FL3642
In addition to BEAREE FL3642, other materials and our other materials
approved by the standard test are also available.
Select the materials based on the applications.
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<Applications>
¡Bearings for use in water (sea water)
¡Bearings for chemical pumps
¡Vanes, rotors, casings for vane pumps
¡Bearings for sewage treatment equipment
×10-8
1 000
BEAREE FL3000
Specific wear rate mm3/N・m
100
BEAREE FL3700
BEAREE AS5704
10
0.1 0.5 1 5
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<Applications>
¡Sliding components and grounding materials
for computer-related equipment.
¡Bearings and gears for copiers, printers,
facsimile equipment.
200
Thrust test
Test piece: φ3 ball
Wear amount μm
50
BEAREE FL3900
0
0 500 1000
Operating time h
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1. BEAREE PI5001
BEAREE PI5001, which uses polyimide series
resin, can be used up to the allowable surface
pressure of 50 MPa.
˚C
25
=1 T=
25
¡Oilless pillow block, anchor bearing for buoy, 200
T= T
transmission thrust bearing 150
100
2. BEAREE FL9000 50
It can be used for high surface pressure up to
100 MPa and low speed applications. This 0 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Amount of strain mm 7
material has a structure to prevent creep of resin
from bronze wire fabric. Therefore, it can be used Fig 7.5 Strain due to load
under high surface pressure. (surface pressure) (compression strain)
Fig. 7.4 shows the cross section of this (Note) The strain is measured by applying the load for 60
minutes on BEAREE FL9000 placed between two
structure. Its thin structure of 0.5 mm allows for a steel plates. When BEAREE FL9000 is adhered to the
compact design. It is recommended to adhere it base material, it is further reduced.
to solid backing material such as metal when
used under surface pressure of 40 MPa or more.
1 000
Table 7.5 Allowable surface pressure and structure
Allowable
Material name surface pressure Structure
Surface pressure MPa
100
MPa
0.1
0.001 0.01 0.1 1 10
Sliding velocity m/sec
Metallic wire fabric
Fig 7.4 Structure of FL9000 Fig 7.6 Allowable PV values of BEAREE FL9000
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<Features>
1. High strength and long life.
2. Excellent sliding performance. Ç
3. Excellent heat resistance.
Å With locking mechanism (D-shape hole)
■ Typical shape ı With locking mechanism (key))
Type: Spur gear, helical gear
Ç Idle gear (gear itself slides)
Module: 0.8 – 1.5
Î Idle gear (compound type with the shaft side made of sliding material)
Pitch circle diameter: 15 – 60 mm
‰ Two-stage gear
Ï Two-stage gear
Photo 7.7 Gear products
7
Table 7.6 Gear materials and their features
Performance assessment
Material name Base Main applications
resin Heat Sliding
Strength Conductivity
resistance performance
◎:Excellent ○:Good
* Select the material based on operating conditions, mating gear material, life, accuracy, etc.
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<Features>
1. Smallest friction coefficient under oil lubrication.
2. Stick-slip is unlikely.
3. Galling and seizure are unlikely.
4. Small compression strain.
5. Unlikely oil shortage at the start-up, making it
appropriate for frequent start/stop.
6. Small friction coefficient and long life.
2 0.08
Dynamic friction coefficient
Specific wear rate (mm3/N·m)
FL3307 FL3307
Material from other manufacturer Material from other manufacturer
1.5 0.06
(after 10 min.)
1 0.04
0.02
0.5
0
0 0 0.2 0.4 0.6 0.8 1
FL3307 Material from
other manufacturer 10m/min 30m/min
Surface pressure (MPa)
Fig 7.7 Creep strain rate Fig 7.8 Wear amount Fig 7.9 Dynamic friction coefficient
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<Features>
1. Excellent mechanical strength and heat
resistance.
2. Good fluidity and excellent molding of the
shape of claw tips
3. Excellent impact resistance
4. Excellent friction and wear properties Photo 7.9 Material for separation claw
Table 7.7 Combination of separation claw material and recommended coating material
Heat resistance Recommended
7 Material name temperature, ˚C coating material Applications
Claws on the fixed part,
BEAREE PI 5022 300 BEAREE FE7092 high functionality
Heat roller
Claws for heat rollers
Paper
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
<Features>
1. High fitting and sealing properties.
2. Low friction coefficient and excellent wear
resistance.
3. High self lubricating property requiring no
lubricating oil.
4. Excellent chemical resistance allows use in
special environments.
(Refer to Table 5.3 in page 24, for chemical
resistance.)
Table 7.8 Selection of materials based on the mating materials and environment and their applications
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
<Features>
1. Excellent friction and wear
resistance.
2. Excellent non-viscosity.
3. Excellent heat resistance. Photo 7.11 Coating products
4. Excellent chemical resistance.
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
<Features>
1. Excellent sealability due to its elasticity.
2. Excellent chemical resistance. (Refer to Table
6.3 in page 28)
3. Excellent heat resistance. (Continuous
operating temperature of 230˚C)
4. Low friction coefficient and excellent wear
resistance.
5. Excellent creep resistance
6. Excellent non-viscosity.
7. Can be used for food related applications. Photo 7.12 Sliding rubber products
<Applications>
¡O ring V=30m/min
¡V ring Mating material SUS304
¡Bearing
×10-8
Specific wear rate mm3/N・m
1.0 1
General purpose
0.8 fluororubber PTFE with 20% glass fiber
0.6 Super 1 10 100
engineering
0.4 plastics PV value MPa・m/min
BEAREE ER3000
0.2
Fig 7.13 PV value and specific wear rate
BEAREE FL
39
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
<Features>
1. Low friction, low wear and good seal Photo 7.13 Sliding rubber products
properties.
2. Low friction, low wear and good sealing
properties.
3. Non-viscosity to prevent adherence.
4. Excellent applicability.
<Applications>
¡O ring/V ring/Different types of seals
0.0MPa ̶ No
0.0MPa ̶ Yes
General-purpose
NBR 0.2MPa No air leak Yes
40
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
30
General-purpose NBR
25
20
Friction force, N
ER3201
15
7
10
Reciprocating O ring tester
O ring : P10
5 Shaft diameter : φ10
Housing bore diameter : φ13
0
0 0.2 0.4 0.6 0.8
Internal pressure, MPa
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Table 7.13
7
<Application record>
¡Film developing machine (#6202, 6203 types)
Operating conditions: Radial load: Max 9.3N, rotational speed: 1000 rpm, environment:
development agent of PH 0.9 -12
¡Aluminum foil chemical conversion line (UC205, 206 types)
Operating conditions: Radial load: 127 – 147 N, rotational speed: 1 rpm, environment: acid, water
vapor
¡Photomagnetic disk sputtering equipment (φ20×φ25×4)
Operating conditions: Radial load: 9.8 N, rotational speed: 120 rpm, environment: vacuum
¡Hard disk cleaning equipment
Operating conditions: Radial load: 19.6 N, rotational speed: max 400 rpm, environment: pure water
42
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
<Features>
1. Can be used in a wide range of environments.
(no lubrication, corrosion resistance)
2. Low noise compared to ball screws.
3. High screw efficiency due to low friction resin
nuts.
<Applications>
¡Actuator, measurement equipment,
semiconductor manufacturing devices, medical 7
devices, automatic control equipment, etc.
Fig. 7.15 An example of actuator application
Table 7.14 Reference: General features of various feed screws
Guideline of Operating performance
Corrosion Screw Screw
Grease operating ambient High Load Operating Remarks
resistance accuracy efficiency
temperature speed resistance noise
NTN resin 1 Applicable in the areas where
Not −40∼ general-purpose engineering plastic
sliding required ⃝ ⃝ ⃝ ⃝ ▲ ⃝ sliding screws were not convention-
+130˚C
screw ally usable.
General-purpose 2 Oil impregnated polyacetal is
(Not −20∼
engineering plastic required) ▲ ▲∼⃝ ▲∼⃝ ▲ × ⃝ common. Limited to low-load
sliding screw
+50˚C applications.
1 Assuming operating heat generation of up to 100˚C and NTN resin sliding screw resin nut operating temperature limit
of 230˚C, the operating ambient temperature is set to 230˚C-100˚C=130˚C for the high temperature side. In case the
operating heat generation is lower, it may be used up to around 230˚C. However, it is necessary to confirm/set the
initial clearance so that the axial clearance does not become negative at the operating temperature.
2 Various references have been considered.
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
By combining BEAREE group materials with other materials, you can take advantages of their features.
<Features>
1. Allowable surface pressure can be improved.
2. Reinforcing materials can be chosen depending on applications.
3. Weight can be reduced.
4. Thermal expansion can be reduced.
5. Machining accuracy can be improved.
6. Compact design can be achieved by integrating with mating housing.
7. Number of components can be reduced.
■ Examples of applications
Copier fixing roller bearing, pressure roller bearing, carriage bearing, mirror slide bearing, recorder
sliding bearing, seal rings for automotive application, elevator door guide shoe
■ Examples of compound materials
• BEAREE material + rubber
• BEAREE material + rubber + metal
• BEAREE material + metal
• BEAREE material + general-purpose engineering plastic + metal
44
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
The following 6 types of standard products are available for a wide range of applications.
45
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
ARE type
AR type l
Sleeve bearing
d D
46
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
ARF type l
t
Sleeve bearing R
with flange
D2 d D1
C C
47
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
BRF type t
R
Sleeve bearing
with flange
D2 d D1
C
30°
Dimension measurement temperature 25˚C
48
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
TW type
Thrust washer
D
Dimension measurement temperature 25˚C
Dimension mm
Bearing number d D T
+0.25 0
0 -0.25 ±0.06
49
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
M liner bearing
C d D
30°
30°
C
50
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
51
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Joint area l
MLE type T
d D
MLE bearing
0.5
30°
20° 0.75
* Note: Chamfering dimension of bushes with an outside diameter of 10 mm or less,
or length of 7 mm or less is different from the figure, only eliminating burrs.
Bore Outside Length l -0.4
0
mm 0.75
diameter diameter
d D 3 4 5 6 7 8 10 12 15 20 25 30
3 5
4 6 MLE0404 MLE0406 MLE0408
5 7 MLE0504 MLE0505 MLE0506 MLE0508
6 8 MLE0605 MLE0606 MLE0607 MLE0608 MLE0610
7 9 MLE0705 MLE0707 MLE0710 MLE0712
8 10 MLE0805 MLE0806 MLE0807 MLE0808 MLE0810 MLE0812
9 11 MLE0907 MLE0910
10 12 MLE1006 MLE1007 MLE1008 MLE1010 MLE1012 MLE1015 MLE1020
12 14 MLE1206 MLE1208 MLE1210 MLE1212 MLE1215 MLE1220
13 15 MLE1308 MLE1310 MLE1315
14 16 MLE1410 MLE1412 MLE1415 MLE1420
15 17 MLE1508 MLE1510 MLE1512 MLE1515 MLE1520 MLE1525
16 18 MLE1610 MLE1612 MLE1615 MLE1620 MLE1625
17 19 MLE1715 MLE1720
18 20 MLE1810 MLE1812 MLE1815 MLE1820 MLE1825
19 22 MLE1910 MLE1915
20 23 MLE2010 MLE2012 MLE2015 MLE2020 MLE2025 MLE2030
22 25 MLE2210 MLE2212 MLE2215 MLE2220 MLE2225 MLE2230
24 27 MLE2410 MLE2415 MLE2425 MLE2430
25 28 MLE2510 MLE2512 MLE2515 MLE2520 MLE2525 MLE2530
26 30 MLE2630
28 32 MLE2810 MLE2812 MLE2820 MLE2825 MLE2830
30 34 MLE3010 MLE3012 MLE3015 MLE3020 MLE3025 MLE3030
31 35 MLE3115
32 36 MLE3220 MLE3225 MLE3230
8 35 39 MLE3512 MLE3515 MLE3520 MLE3525 MLE3530
38 42 MLE3820 MLE3825
40 44 MLE4012 MLE4015 MLE4020 MLE4025 MLE4030
45 50 MLE4520 MLE4525 MLE4530
50 55 MLE5012 MLE5015 MLE5020 MLE5025 MLE5030
55 60 MLE5525 MLE5530
60 65 MLE6020 MLE6030
65 70 MLE6515 MLE6530
70 75 MLE7015 MLE7020 MLE7030
75 80 MLE7520 MLE7530
80 85 MLE8015 MLE8020 MLE8030
85 90 MLE8530
90 95 MLE9020
95 100 MLE9530
100 105 MLE10030
105 110
110 115 MLE11020 MLE11030
120 125
130 135 MLE13020
140 145
150 155
160 165
Remarks 1. The minimum clearance when using the recommended shaft and housing is 0.025 mm.
2. Use 1.7×10-7mm3/N・m as a guideline for the specific wear rate K.
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High Performance Multi-Purpose Engineering Plastics
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Flange
Bore Outside outside Length l 0
-0.4 mm
diameter diameter diameter
MLEF type d D FD 4 5 6 7 8 10
5 7 10 MLEF0504 MLEF0505
Wall thickness T1
8 10 15 MLEF0806 MLEF0808 MLEF0810
l 10 12 18 MLEF1006 MLEF1008 MLEF1010
Small crack is allowed
12 14 20 MLEF1206 MLEF1208 MLEF1210
R3.5 or less
14 16 22 MLEF1410
15 17 23 MLEF1510
-0.8
30˚
0
0.5
16 18 24 MLEF1610
FD
D
18 20 26 MLEF1810
20˚
20 23 31 MLEF2010
R Note 1)
22 25 33 MLEF2210
0.75
24 27 35
25 28 36 MLEF2510
Wall thickness T2 26 30 38
28 32 40
Note 1) R dimension in the above figure is 0.75 or less when the wall 30 34 42
thickness T1=0 and 1.0 or less when the wall thickness
31 35 45
T1=1.5 or more.
2) Chamfering dimension of bushes with an outside diameter of 32 36 46
10 mm or less, or length of 0.28in or less is different from the
35 39 49
figure, only eliminating burrs.
38 42 52
R-MLEF ○○○○
45 50 60
50 55 65
Length dimension 55 60 70
0
bore
54
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
55
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
30˚ 30˚
R - MSS 06 18 □
.D.
P.C Nut material code
Y: BEAREE AS5000
φd
φD
56
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
NTN Engineering Plastics products are widely used in mechanical, electrical and chemical
industries, as well as other industrial fields. We provide sheet, rod and pipe materials made
by fluoro resin (BEAREE FL3000, BEAREE FL3030, BEAREE FL3700 and BEAREE FL3307)
and ultra high molecular weight polyethylene resin (BEAREE UH3000), which are typical
engineering plastic materials.
Sheet material
Rod material
Pipe material
57
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Sheet
material
R-T □×□×M□ □ T0
W Supplementary code
(T0 for treatment of surface (TOS),
no code for no treatment)
T Material code
L No code : BEAREE FL3000
B : BEAREE FL3020
J : BEAREE FL3030
W : BEAREE FL3700
TA : BEAREE FL3307
Q : BEAREE UH3954
Length code (unit length of 1 m)
Width code 300
(500 only for BEAREE FL3020)
Thickness code (thickness dimension)
Material code (Sheet)
Unit: mm
Dimension Material
Thickness Width Maximum
continuous BEAREE BEAREE BEAREE BEAREE BEAREE BEAREE
(T) (W) length* (L) m FL3000 FL3020 FL3030 FL3700 FL3307 UH3954
0.1±0.02
0.2±0.02
0.3±0.03
0.4±0.04
10
0.5±0.05
0.6±0.06
0.8±0.06 300 +30
0
1 ±0.1
8 1.2±0.1 0 for
(500 +30
BEAREE
1.5±0.1 FL3020)
5
2 ±0.2
2.5±0.2
3 ±0.3
4 ±0.3 1
5 ±0.4
6 ±0.5
○ mark indicates availability. *Length code for 1 m is M1.
Contact us for draw-formed product application.
One point advice PTFE, which is the main ingredient of BEAREE FL, has
Brief knowledge about excellent non-viscosity, which makes it, in general, not
engineering plastics bondable. Accordingly, the BEAREE FL material surface
needs to be treated by etching, using ammonia solution, etc.
Treatment of which contains metallic sodium, in order to make it bondable.
Surface (TOS) This process is called treatment of surface (TOS).
58
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Rod
material
øD
R-R□×M1□
Material code
No code : BEAREE FL3000
L J : BEAREE FL3030
W : BEAREE FL3700
HA : BEAREE UH3000
Length code (unit length of 1 m)
Unit: mm
Dimension Material
Outside diameter Length BEAREE BEAREE BEAREE BEAREE
(φD) (L) FL 3000 FL 3030 FL 3700 UH 3000
8
9
11
12
13
15
17
19 1 000* 8
20
21
23
28
29
33
37
○ mark indicates availability. *Length code for 1000 mm is M1.
Contact us for draw-formed product application.
59
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Pipe
material
R-U□×□×M1□
Material code
ød
øD
Unit: mm
Dimension Material
Bore Outside
diameter diameter Length BEAREE BEAREE BEAREE BEAREE
(φd) (φD) (L) FL 3000 FL 3030 FL 3700 UH 3000
7 22
9 19
12 20
13 21
13 28
14 23
14 25
8 15 20
15 23
15 33
16 26
16 28
1 000*
16 30
17 26
18 26
19 33
21 38
21 42
21 45
22 31
22 32
27 42
28 37
32 41
34 44
○ mark indicates availability. *Length code for 1000 mm is M1.
The material dimensions do not include lathe turning margin.
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
Coating Coating 7
Suffix
Other 9
Classification code determined by the filling agent
1 Continuous operating temperature of 300˚C or more
and blending and is expressed by two digits.
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
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High Performance Multi-Purpose Engineering Plastics
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Table 9.2 Material codes of standard products, non-standard products and raw materials
Category Material name Code
BEAREE FL3000 L
BEAREE FL3020 B
BEAREE FL3030 J
The base material is BEAREE FL3700 W
tetrafluoroethylene BEAREE FL3040 D
BEAREE FL3304 T
BEAREE FL3305 TA
BEAREE FL9000 S
Other F
BEAREE AS5000 Y
BEAREE AS5010, AS5030
Injection molding R
BEAREE AS5031, AS5040
Other Z
BEAREE FL7075 C
Coating Other K
BEAREE UH3954 Q
The base material is BEAREE UH3000 HA
polyethylene Other H
BEAREE PI2030 P
The base material is
BEAREE PI5000 G
polyimide or
polyamideimide BEAREE AI5003 E
Other M
Other Not any of the above V
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High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
TBU Straight (cylindrical) bush Gears GER Gear, sprocket, toothed pulley
Flanged bush
Bush TBF (including both flanges) Damper DAM Mechanical damper, air damper
TOS, split, additional processing,
TBT etc. RPD Pad for rotation
9 Roller ROL Pad LPD Pad for linear motion
Washer WAS General washer SPD Slow-motion shim
(wall thickness is
greater than width) WAT Eccentric, ring washer, packing
Retainer for
RTR
Surface treatment ETC
Surface treatment only to the
customer supplied material, etc.
bearing
Bush, etc. are integrated into the Winding bush Products whose type numbers
Unit bearing UNT bearing box as a unit or its MLT are not registered as a standard
bearing only with slit product
64
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
65
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
polyamideimide
1 Not to be applied for new ones.
66
High Performance Multi-Purpose Engineering Plastics
NTN BEAREE
9.2.4 Prototype
The naming convention of prototypes should R−Z−SBU 0001−01
be as shown on the right.
Suffix-2
(1) Type code Suffix-1
The type codes of the prototypes are shown Type code
in Table 9.4. Prototype code
Indicates NTN Engineering
(2) Suffix-1 Plastics product
Suffix-1 is indicated by 4 digits and set when
prototypes are entered for the new prototyping
plan.
The given number should be uniquely used
throughout the case until it is completed.
(3) Suffix-2
Suffix-2 is set every time the design changes
and is indicated by 2 digits.
Design change means changes in material,
dimension, dimensional tolerance, shape, etc.
1965 Oct Established Toyo Bearing Rulon Co., Ltd. as a joint venture of NTN Corporation
and Dixon Corp. of the U.S.A.
1967 Jan Constructed new molding/machinery factory in NTN’s Kuwana Works.
1968 Jan Established integrated production system from material to machining.
9
1970 Started production of bearings and gears for copiers.
1973 Started production of automotive components.
1978 Jun Volume production of claws for copiers by injection molding.
1981 Jul Constructed new factory in Toincho Inabe-gun, Mie-ken.
1985 Apr Registered trademark “BEAREE”, enhanced overseas sales.
1989 Oct Changed the company name to “NTN Rulon Co., Ltd.”
1991 Apr Changed the company name to “NTN Engineering Plastics Corp.
(terminated tie-up with Dixon Corp.)
1993 Apr Unified the trademarks of engineering plastic materials to “BEAREE”.
1998 May Received “ISO9001” certification
1999 Nov Received “ISO14001” certification
2003 Mar Established production of variant products by automatic powder molding
67