Crosby Series 800 and 900 OMNI-TRIM®

Pressure Relief Valves

Crosby’s Series 800 adjustable blowdown and Series

CROSBY 900 fixed blowdown OMNI-TRIM® full nozzle pressure
relief valves have a simplified, single trim design with
superior application versatility.

Features
• Relieving capacities certified by National
Board of Boiler and Pressure Vessel
Inspectors. Certification includes air and
steam for Series 800, and air, steam and
water for Series 900.
• Valves manufactured in accordance with
the requirements of ASME Boiler and
Pressure Vessel Code Section VIII and
Section III.
• Superior seat tightness. Precision lapped
flat metal-to-metal seats, or elastomer or
TFE O-ring soft seats provide the ultimate in
seat tightness.
• Maximum corrosion resistance. Trim
components are stainless steel as standard.
All 316 stainless steel, Monel®, Hastelloy®
and NACE* optional constructions are
available.
• Spring standardization. Standard Series 800
and Series 900 OMNI-TRIM® pressure relief
valves are suitable for inlet temperatures
to 750°F [399°C], using a 17-7PH stainless
steel spring.
• Positive built-in lift stop.
• Fewer parts result in increased reliability
and ease of maintenance.
• Series 800 pressure relief valves have an
external blowdown adjustment allowing
for short blowdown, smaller differential
between operating and set pressures, and
reduced product loss.
• Series 900 OMNI-TRIM® valves use a
single trim design for liquid, gas and vapor
services.
• Series 900 OMNI-TRIM® valves provide
reliable blowdown without the need for
adjustment.

General applications Technical data

• Air Series 800
• Gas Temperature range : -450°F to +750°F
• Vapor [-268°C to +399°C]
• Steam Pressure limits : 1500 psig [103.4 barg]
• Liquid (Series 900) Steam : 1000 psig [68.9 barg]
• Thermal relief (Series 900) Sizes : 3/4” x 1” to 2” x 2”
and 1 1/2” x 2 1/2”
Series 900
Temperature range : -450°F to +750°F
[-268°C to +399°C]
Pressure limits : 5000 psig [344 barg]
Steam : 1000 psig [68.9 barg]
Sizes : 1/2” x 1” to 2” x 2”
and 1 1/2” x 2 1/2”

www.valves.emerson.com Emerson reserves the right to change the contents without notice CROMC-0294-EN-1305
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Introduction and Description

Crosby’s Series 800 adjustable and Series 900 OMNI-TRIM® full nozzle pressure relief valves have
a simplified, single trim design with superior application versatility. They provide overpressure
protection for medium flow applications in refineries, chemical and petrochemical plants, power
plant auxiliary systems, and pulp and paper mills. The Series 800/900 valves have been used
successfully in thousands of industrial process applications since their inception in 1990.
Series 800 pressure relief valves are designed for use on air, gas, vapor and steam service.
External precise blowdown adjustments provide shorter blowdown than the Series 900, typically
in the range of 5 to 15 percent. Increased efficiency results from this improved performance since
system pressure can operate closer to the set pressure. The shorter blowdown also reduces
product loss.
Series 900 OMNI-TRIM® pressure relief valves provide overpressure protection on air, gas, vapor,
liquid, thermal relief and steam service. Maximum fixed blowdown is set at the factory, typically
20% or less. Standardization of components in the OMNI-TRIM® design provides easy assembly,
durability, and less repair, maintenance and inventory costs than with valves having varying
internals materials. Series 900 can also be manufactured to ASME Code Section III for nuclear-
related applications.

Introduction
Crosby Series 800 adjustable and Series 900 OMNI-TRIM® are reliable pressure relief valves
for industrial applications. Their design and options provide maximum versatility and premium
performance.
Effective orifice areas are 0.074 (Series 900 only), 0.110, 0.196, 0.307 and 0.503 sq. in. [47.7, 71.0,
126, 198 and 325 sq. mm]. The Series 900 is also available with a 0.049 sq. in. effective orifice area
for liquid service applications only. Consult Crosby for additional information. Standard materials of
construction are carbon steel cylinder; 316 stainless steel base, disc insert, disc holder and guide; Notes
and 17-7PH stainless steel spring. The Series 800 adjusting ring, set screw and gasket are also 316 1. Contact the factory for compliance to NACE
stainless steel as standard. MR-0175-2003 or later requirements.
Optional materials of construction are available for special applications such as cryogenic service 2. Monel® is a registered trademark of
or conditions involving corrosive fluids. In addition, optional materials are available conforming to International Nickel Company, Inc.
NACE MR-01751. Special cleanings, coatings and lubricants are also available on application. 3. Hastelloy® is a registered trademark of
For applications at pressures and temperatures not listed in this catalog, consult Crosby. Haynes International, Inc.

ASME Code Requirements

Series 800 and Series 900 pressure relief valves are manufactured in accordance with
requirements of ASME Boiler and Pressure Vessel Code, Section Vlll. Also available is a Series 900
valve complying to the requirements of ASME Boiler and Pressure Vessel Code, Section lll.

Certified Capacities
Capacity certification includes air and steam for Series 800, and air, steam and water for Series
900. Relieving capacities are certified by National Board of Boiler and Pressure Vessel
Inspectors.

Seat Design
Series 800 and Series 900 pressure relief valves are available with flat metal-to-
metal or elastomer or TFE O-ring soft seats for optimum seat tightness and minimal
maintenance. Details on O-ring materials and pressure/temperature limitations are on
page 9. All O-rings are standard commercial sizes.

Blowdown
Blowdown is the difference between the opening and reseating pressure of a
pressure relief valve expressed as a percentage of set pressure. Series 900 blowdown
is fixed and non-adjustable (typically less than 20%) on liquid, gas and vapor
applications.
Series 800 blowdown is adjustable with a typical adjustable range of 5 to 15 percent.
Each valve is shipped with a factory ring setting which will provide
O-ring Soft Seat
a nominal blowdown of 10%, unless specified otherwise. Adjusting Ring Set
Screw
Gasket

Adjusting Ring

Metal-to-Metal Seat

Series 800 Adjustable Blowdown Pressure Relief Valve

Emerson reserves the right to change the contents without notice page 2
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Optional Connections
Series 800 pressure relief valves with orifice areas of 0.110 and 0.196 sq. in. [71.0 and 126 sq. mm]
may be furnished with welded connections or with flanged connections. For 0.307 and 0.503 sq.
in. [198 and 325 sq. mm] orifice valves with flanged connections, please refer to the JOS-E, JBS-E
and JLT-E Style catalog.
Series 900 OMNI-TRIM® valves may be furnished with optional flanged or welded connections in
all sizes. Standard flanged connections are lap joint stub end construction.
Series 800 and Series 900 OMNI-TRIM® valves may be furnished with optional flanged
connections with unique face-to-face dimensions to match existing installations. Additionally,
oversized or expanded outlet sizes are available in selected orifices for flashing service
applications. Consult Crosby for availability of these special designs.
In installations where a Bolted Cylinder is preferred for maintenance and repair reasons, a special
version of Series 900 No. 5 orifice in 3/4” x 1” connection size only is available. This valve is
designated as 9511019A and has a maximum set pressure of 1500 psig [103 barg]. See illustration
above. Standard connections are 3/4” x 1” MNPT x FNPT. For optional flange connections, consult
Crosby.

O-ring Soft Seat

Series 900 Bolted Cylinder

Metal-to-Metal Seat

Series 900 Fixed Blowdown OMNI-TRIM® Pressure Relief Valve

Emerson reserves the right to change the contents without notice page 3
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Series 800 Style Designation

1st Digit 2nd Digit 3rd Digit 4th Digit 5th Digit 6th Digit 7th Digit 8th Digit

Effective Maximum Seat Materials of Connection Connection Caps and

Series Set Pressure1 Construction2,7 Type3,4,5 Lifting Levers
Orifice Area Material6 Size - NPS3

8 - Series 800 6 - 0.110 sq. in. 1 - 1500 psig 1 - Metal 0 - Standard Materials 1 - 3/4 x 1 M - MNPT x FNPT A - Standard
Adjustable [71.0 sq. mm] [103 barg] Carbon Steel Cylinder Threaded Cap
2 - Buna-N 2-1x1 F - FNPT x FNPT
Blowdown 7 - 0.196 sq. in. 316 SS Base, Disc
3 - Viton®* 3 - 1 x 11/2 B - Threaded Cap
Insert, Disc Holder, 1 - 150# RF x 150# RF
Relief Valve [126 sq. mm] with Test Rod
4 - Ethylene Guide and Adj. Ring 4 - 11/2 x 11/2 2 - 300# RF x 150# RF
8 - 0.307 sq. in. 17-7PH SS Spring D - Packed Lifting
Propylene
[198 sq. mm] -50°F to +750°F 5 - 11/2 x 2 3 - 600# RF x 150# RF Lever
Rubber
9 - 0.503 sq. in. (EPR) [-45.5°C to +398°C] 6-2x2 7 - Other (Specify) E - Packed Lifting
[325 sq. mm] 1 - All 316 SS Materials 7 - 11/2 x 21/2 8 - Male SW x Male SW 8 Lever with Test
5 - Kalrez®**
-450°F to +500°F Rod
6 - TFE [-267°C to +260°C]
7 - Other 2 - All 316 SS Materials
(Specify) Inconel® X750 Spring
-450°F to +750°F
[-267°C to +398°C]
3 - Carbon Steel Cylinder
Monel® Base, Disc
* Reg. U.S. Pat. Office for Du Pont’s fluoroelastomer.
Insert, Disc Holder,
Guide and Adj. Ring
** Reg. U.S. Pat. Office for Du Pont’s perfluoroelastomer parts.
Note5
Inconel® X750 Spring
-50°F to +750°F
[-45.5°C to +398°C]
4 - All Monel® Materials
Inconel® X750 Spring
Note5
-320°F to +750°F
[-195°C to +398°C]
7 - NACE MR-0175-20029
Carbon Steel Cylinder
316 SS Base, Disc
Insert, Disc Holder,
Guide and Adj. Ring
Inconel® X750 Spring
With 316 SS Washers
-50°F to +750°F
[-45.5°C to +398°C]
8 - Other (Specify)

How to Order Notes

Example 1: 1. Maximum set pressure for steam service is
To specify a 3/4 x 1 MNPT x FNPT Series 800 valve with a 0.110 sq. in. [70.96 sq. mm] effective 1000 psig [68.95 barg].
area, Buna-N seats, all 316 stainless steel materials, standard threaded cap, process fluid operating 2. For steam service a copper-nickel alloy disc
temperature at 150°F [66°C], and set at 175 psig [12.07 barg], use the following style designation: holder and guide is used. Add — STM after
861211MA. style designation.
3. Optional flanged connections are available
Example 2: for Nos. 6 and 7 orifices only. For Nos.
To specify a 1 1/2 x 2 MNPT x FNPT Series 800 valve with a 0.307 sq. in. [198.0 sq. mm] effective 8 and 9 orifice valves with flanged
area, metal seats, standard materials, packed lifting lever with test rod, for saturated steam service connections, please refer to the JOS-E,
set at 200 psig [13.79 barg], use the following style designation: 881105ME-STM. JBS-E and JLT-E Style catalog.
4. Optional flange facings (such as ring type
joint, 125-200RA), if required, must always
be specified.
Caution 5. Optional flange materials (such as Monel®),
if required, must always be specified.
Refer to Pages 10-13 to verify the Series 800 model specified is available in the orifice, 6. Refer to page 9 for soft seat pressure and
connection size and connection type combination selected. temperature limits.
7. See page 6 for complete listing of materials
of construction.
8. Not available with soft seats, contact
factory.
9. Contact factory for compliance to NACE
MR-0175-2003 or later requirements.

Emerson reserves the right to change the contents without notice page 4
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Series 900 Style Designation

1st Digit 2nd Digit 3rd Digit 4th Digit 5th Digit 6th Digit 7th Digit 8th Digit

Effective Maximum Seat Materials of Connection Connection Caps and

Series Set Pressure2,6 Construction2,7 Type4,5,8 Levers
Orifice Area Material6 Size - NPS7

9 - Series 5 - 0.074 sq. in. 1 - 1500 psig 1 - Metal 0 - Standard Materials Carbon 0 - 1/2 x 1 M - MNPT x FNPT A - Standard
900 Fixed [47.74 sq. mm] [103.42 Steel Cylinder 316 SS Threaded Cap
2 - Buna-N 1 - 3/4 x 1 F - FNPT x FNPT
Blowdown 6 - 0.110 sq. in. barg] Base, Disc Insert, Disc
3 - Viton®* 2-1x1 B - Threaded Cap
Holder and Guide 17-7PH 1 - 150# RF x 150# RF
Relief Valve [70.96 sq. mm] 2 - 2500 psig with Test Rod
4 - Ethylene SS Spring 3 - 1 x 11/2 2 - 300# RF x 150# RF
7 - 0.196 sq. in. [172.36 -50°F to +750°F D - Packed Lifting
Propylene
[126.4 sq. mm] barg] [-45.6°C to +399°C] 4 - 11/2 x 11/2 3 - 600# RF x 150# RF Lever
Rubber
8 - 0.307 sq. in. 5 - 5000 psig (EPR) 1 - All 316 SS Materials 5 - 11/2 x 2 4 - 1500# RF x 300# RF E - Packed Lifting
[198.0 sq. mm] [344.74 -450°F to +500°F 6-2x2 5 - 2500# RF x 300# RF Lever with Test
5 - Kalrez®**
9 - 0.503 sq. in. barg] [-268°C to +260°C] Rod
6 - TFE 7 - 11/2 x 21/2 7 - Other (Specify)
[324.5 sq. mm] 2 - All 316 SS Materials
7 - Other Inconel® X750 Spring 9 - Other 9 - MNPT x FNPT
(Specify) -450°F to +750°F 3/4 x 1 Bolted
[-268°C to +399°C] Cylinder
(951 Orifice only)
3 - Carbon Steel Cylinder
Monel® Base, Disc Insert,
Disc Holder and Guide
Inconel® X750 Spring
Note5
-50°F to +750°F
[-45.6°C to +399°C]
4 - All Monel® Materials
Inconel® X750 Spring
Note5
-320°F to +750°F
[-196°C to +399°C]
5 - Carbon Steel Cylinder
Hastelloy® C Base, Disc
Insert, Disc Holder and
Guide Inconel® X750
Spring
Note5
-50°F to +750°F
[-45.6°C to +399°C]
6 - All Hastelloy®C Materials
Note5
-320°F to +750°F
[-196°C to +399°C]
7 - NACE MR-0175-200210
Carbon Steel Cylinder 316
SS Base, Disc Insert, Disc
Holder & Guide Inconel®
X750 Spring With 316 SS
Notes Washers
-50°F to +750°F
1. F  or steam service a 17-4PH disc holder is [-45.6°C to +399°C]
used. Add — STM after style designation. 8 - Other (Specify)
2. Maximum set pressure for steam service
is 1000 psig [68.95 barg].
3. See page 7 for complete listing of
materials of construction.
4. Optional flange facings (such as ring type How to Order
joint, 125-200RA), if required, must always
Example 1:
be specified.
To specify a 3/4 x 1 MNPT x FNPT Series 900 valve with a 0.074 sq. in. [47.74 sq. mm] effective
5. Optional flange materials (such as Monel®
area, Buna-N seats, all 316 stainless steel materials, standard threaded cap, process fluid operating
and Hastelloy®), if required, must always
temperature at 150°F [66°C], and set at 175 psig [12.07 barg], use the following style designation:
be specified.
951211MA.
6. See pages 14 - 17 for appropriate
maximum set pressures.
Example 2:
7. See pages 14 - 17 for appropriate inlet and
To specify a 1 1/2 x 2 MNPT x FNPT Series 900 valve with a 0.307 sq. in. [198.0 sq. mm] effective
outlet sizes for each effective orifice area.
area, metal seats, standard materials, packed lifting lever with test rod, for saturated steam service
8. Consult Crosby for materials, and center
set at 200 psig [13.79 barg], use the following style designation: 981105ME-STM.
to face and height dimensions for socket
weld (SW) connections. Weights are the
same as for threaded connections.
9. Not available with soft seats; contact the Caution
factory.
10. Contact factory for compliance to NACE Refer to Pages 14-17 to verify the Series 900 model number specified is available in the orifice,
MR-0175-2003 or later requirements. connection size and connection type combination selected.

Emerson reserves the right to change the contents without notice page 5
 Crosby Series 800 and 900 OMNI-TRIM®
Valve Materials Series 800 Relief Valves

O-ring Soft Seat

Metal-to-Metal Seat

Threaded Connections Flanged Connections

Materials of Construction
Standard Materials Variations from Standard Materials
Material Designation➞ (0) (1) (2) (3) (4) (7)
NACE MR0175-2002
Level II
Part Part -50°F to +750°F -450°F to +500°F -450°F to +750°F -50°F to +750°F -320°F to +750°F -50°F to +750°F
No. Name [-45.6°C to +399°C] [-268°C to +260°C] [-268°C to +399°C] [-45.6°C to +399°C] [-196°C to +399°C] [-45.6°C to +399°C]
1 Base 316 SS 316 SS 316 SS Monel® Monel® 316 SS
2 Cylinder Carbon Steel 316 SS 316 SS Carbon Steel Monel®7 Carbon Steel
SA-216 Gr. WCB SA-351 Gr. CF8M SA-351 Gr. CF8M SA-216 Gr. WCB ASTM A 494 Gr. M35-1 SA-216 Gr. WCB
3 Disc Insert3 316 SS 316 SS 316 SS Monel® Monel® 316 SS
4 Disc Holder 316 SS1 316 SS1 316 SS1 Monel® Monel® 316 SS1
5 O-ring2,3 Specify Specify Specify Specify Specify Specify
6 Guide 316 SS1 316 SS1 316 SS1 Monel® Monel® 316 SS1
7 Spindle 416 SS 316 SS 316 SS 416 SS Monel® 316 SS
8 Spring 17-7PH SS 316 SS Inconel® X750 Inconel® X750 Inconel® X750 Inconel® X750
9 Spring Washers 416 SS 316 SS 316 SS 316 SS Monel® 316 SS
10 Adjusting Bolt 416 SS 316 SS 316 SS 416 SS Monel® 316 SS
11 Adjusting Bolt Nut Carbon Steel 316 SS 316 SS Carbon Steel Monel® 316 SS
12 Type A Cap5 Carbon Steel 316 SS 316 SS Carbon Steel Monel® Carbon Steel
13 Nameplate4 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS
14 Drive Screws4 SS SS SS SS SS SS
15 Seal & Wire Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS
30 Lap Joint Stub End 316 SS 316 SS 316 SS Monel® Monel® 316 SS
(Inlet)
31 Inlet Flange Carbon Steel6 316 SS 316 SS Carbon Steel6 Carbon Steel6 Carbon Steel6
32 Lap Joint Stub End Carbon Steel6 316 SS 316 SS Carbon Steel6 Monel® Carbon Steel6
(Outlet)
33 Outlet Flange Carbon Steel6 316 SS 316 SS Carbon Steel6 Carbon Steel6 Carbon Steel6
34 Adjusting Ring 316 SS 316 SS 316 SS Monel® Monel® 316 SS
35 Set Screw 316 SS 316 SS 316 SS Monel® Monel® 316 SS
36 Set Screw Gasket3 316 SS 316 SS 316 SS 316 SS Monel® 316 SS

Note: Blue shaded materials indicate variation from standard.

Notes
1. Material is copper-nickel alloy for steam 7. ASME Code Case 1750-17.
applications. 8. Styles 8611 ( ) -STM spindle furnished as
2. Refer to page 9 for pressure/temperature spindle and spindle ball sub-assembly.
limits and available O-ring materials. 9. A nickel/graphite based lubricant/sealant
3. Recommended spare part. is used on threads, sealing and bearing
4. Not shown. surfaces.
5. Refer to page 8 for other available cap 10. Inconel® is a registered trademark of
styles and materials. International Nickel Company, Inc.
6. Low temperature limit for carbon steel
flanges is -20°F [-28.9°C]. Use 316 SS
below -20°F.

Emerson reserves the right to change the contents without notice page 6
 Crosby Series 800 and 900 OMNI-TRIM®
Valve Materials Series 900 OMNI-TRIM® Valves

O-ring Soft Seat

Metal-to-Metal Seat

Threaded Connections Flanged Connections

Materials of Construction
Standard Materials Variations from Standard Materials
Material Designation➞ (0) (1) (2) (3) (4) (5) (6) (7)
NACE MR0175-2002
Level II
Part Part -50°F to +750°F -450°F to +500°F -450°F to +750°F -50°F to +750°F -320°F to +750°F -50°F to +750°F -320°F to +750°F -50°F to +750°F
No. Name [-45.6°C to +399°C] [-268°C to +260°C] [-268°C to +399°C] [-45.6°C to +399°C] [-196°C to +399°C] [-45.6°C to +399°C] [-196°C to +399°C] [-45.6°C to +399°C]
1 Base 316 SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS
2 Cylinder Carbon Steel 316 SS 316 SS Carbon Steel Monel®7 Carbon Steel Hastelloy® C Carbon Steel
ASTM A 494 SA-494
SA-216 Gr. WCB SA-351 Gr. CF8M SA-351 Gr. CF8M SA-216 Gr. WCB Gr. M35-1 SA-216 Gr. WCB Gr. CW-12MW SA-216 Gr. WCB
3 Disc Insert3 316 SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS
4 Disc Holder 316 SS 1 316 SS1 316 SS1 Monel® Monel® Hastelloy® C Hastelloy® C 316 SS1
5 O-ring2,3 Specify Specify Specify Specify Specify Specify Specify Specify
6 Guide 316 SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS
7 Spindle 8 416 SS 316 SS 316 SS 416 SS Monel® 416 SS Hastelloy® C 316 SS
8 Spring 17-7PH SS 316 SS Inconel® X750 Inconel® X750 Inconel® X750 Inconel® X750 Hastelloy® C Inconel® X750
9 Spring Washers 416 SS 316 SS 316 SS 316 SS Monel® 316 SS Hastelloy® C 316 SS
10 Adjusting Bolt 416 SS 316 SS 316 SS 416 SS Monel® 416 SS Hastelloy® C 316 SS
11 Adj. Bolt Nut Carbon Steel 316 SS 316 SS Carbon Steel Monel® Carbon Steel Hastelloy® C 316 SS
12 Type A Cap4 Carbon Steel 316 SS 316 SS Carbon Steel Monel® Carbon Steel Hastelloy® C Carbon Steel
13 Nameplate5 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS 300 Series SS
14 Drive Screws5 SS SS SS SS SS SS SS SS
15 Seal & Wire Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS Lead & SS
30 Lap Joint Stub 316 SS 316 SS 316 SS Monel® Monel® Hastelloy® C Hastelloy® C 316 SS
End (Inlet)
31 Inlet Flange Carbon Steel6 316 SS 316 SS Carbon Steel6 Carbon Steel6 Carbon Steel(6 Carbon Steel6 Carbon Steel6
32 Lap Joint Stub Carbon Steel6 316 SS 316 SS Carbon Steel6 Monel® Carbon Steel6 Hastelloy® C Carbon Steel6
End (Outlet)
33 Outlet Flange Carbon Steel6 316 SS 316 SS Carbon Steel6 Carbon Steel6 Carbon Steel6 Carbon Steel6 Carbon Steel6

Note: Blue shaded materials indicate variation from standard.

Notes
1. Material is 17-4PH SS for steam 7. ASME Code Case 1750-17.
applications. 8. Styles 9511 ( )-STM and 9611 ( )-STM
2. Refer to page 9 for pressure/temperature spindle furnished as spindle and spindle
limits and available O-ring materials. Used ball sub-assembly.
on soft seated valve only. 9. A nickel/graphite based lubricant/sealant
3. Recommended spare part. is used on threads, sealing and bearing
4. Refer to page 8 for other available cap surfaces.
styles and materials.
5. Not shown.
6. Low temperature limit for carbon steel
flanges is -20°F [-28.9°C]. Use 316 SS
below -20°F.

Emerson reserves the right to change the contents without notice page 7
 Crosby Series 800 and 900 OMNI-TRIM®
Caps and Lifting Levers

27
27 28
12 29 26 22 26 22
28
21 21
16 25 25
19 24 19 24
18 18
20 20

23 23

Type A Type B View Showing Type D Type E

Threaded Cap Threaded Cap Valve Gagged Types Packed Lifting Lever Packed Lifting Lever
with Test Rod B and E with Test with Test Rod
Rod

Crosby Series 800 Adjustable and Series

Materials of Construction
900 OMNI-TRIM® pressure relief valves
Material Designation ➞ 0, 3, 5, 7 1, 2 4 6 are furnished with a threaded cap over the
adjusting bolt as a standard. Optional cap
Cap Part
Type No. Part Name types and lifting levers are described below.
1. Standard Threaded Cap (Type A) Where no
A 12 Cap Steel 316 SS Monel® Hastelloy® C lifting lever is required.
16 Cap Steel 316 SS Monel® Hastelloy® C 2. Threaded Cap with Test Rod (Type B)
27 Cap Plug Steel 316 SS Monel® Hastelloy® C Normally used to hold the pressure relief
valve closed when the system is being
B 28 Cap Plug O-ring Viton® Viton® Viton® Viton®
hydrostatically tested.
29 Test Rod Steel Steel Steel Steel 3. Packed Lifting Lever (Type D)
(Plated) (Plated) (Plated) (Plated) For applications where periodic testing
18 Cap Steel 316 SS Monel® Hastelloy® C is desirable. This is a sealed design for
19 Cam 416 SS 316 SS Monel® Hastelloy® C pressure integrity.
Note:
20 Cam O-ring Viton® Viton® Viton® Viton®
ASME Boiler and Pressure Vessel Code
21 Cam Sleeve 416 SS 316 SS Monel® Hastelloy® C rules require that pressure relief valves
D 22 Cam Sleeve O-ring Viton® Viton® Viton® Viton® used on air, water over 140°F [60°C] and
steam shall have a lifting device. (Ref. Para.
23 Lever Steel Steel Steel Steel
UG-136.)
24 Lever Pin 302 SS 302 SS 302 SS 302 SS 4. Packed Lifting Lever with Test Rod (Type
25 Spindle Nut Steel 316 SS Monel® Hastelloy® C E) Same as Type D except furnished with a
26 Locknut Steel 300 Series Monel® Hastelloy® C test rod.
(Plated) SS Caution: Test Rods should never be tightened
more than fingertight. Overtightening may
18 Cap Steel 316 SS Monel® Hastelloy® C
damage internal parts. Moreover, a test rod
19 Cam 416 SS 316 SS Monel® Hastelloy® C should never be kept on the valve during
20 Cam O-ring Viton® Viton® Viton® Viton® operation of the equipment. During normal
21 Cam Sleeve 416 SS 316 SS Monel® Hastelloy® C operation the test rod is replaced with cap
plug and O-ring to maintain tightness on the
22 Cam Sleeve O-ring Viton® Viton® Viton® Viton®
discharge side.
23 Lever Steel Steel Steel Steel
E 24 Lever Pin 302 SS 302 SS 302 SS 302 SS
Note
25 Spindle Nut Steel 316 SS Monel® Hastelloy® C
1. Viton® is a registered trademark of DuPont
26 Locknut Steel 300 Series Monel® Hastelloy® C
Dow Elastomers
(Plated) SS
27 Cap Plug Steel 316 SS Monel® Hastelloy® C
28 Cap Plug O-ring Viton® Viton® Viton® Viton®
29 Test Rod Steel Steel Steel Steel
(Plated) (Plated) (Plated) (Plated)

Note: Blue shaded materials indicate variation from standard.

Emerson reserves the right to change the contents without notice page 8
 Crosby Series 800 and 900 OMNI-TRIM®
Series 800 and Series 900 O-ring Soft Seats1

O-ring Soft Seat O-ring Soft Seat

Series 800 Series 900

O-ring Soft Seat Materials1 and Pressure/Temperature Limits

Set Pressure Inlet Temperature
psig [barg] °F [°C]

Material Minimum Maximum Minimum Maximum

Series 800 only Series 900 only
Buna-N
15 [1.03] 1500 [103.44] 2500 [172.41] -50 [-45.6] +250 [+121.1]
Viton
®
15 [1.03] 1500 [103.44] 2500 [172.41] 0 [-17.8] +400 [+204.4]
EPR* 15 [1.03] 1500 [103.44] 2500 [172.41] -50 [-45.6] +250 [+121.1]
Kalrez® 15 [1.03] 1500 [103.44] 2500 [172.41] 0 [-17.8] +500 [+260.0]
TFE 100 [6.89] 1500 [103.44] 2500 [172.41] -50 [-45.6] +500 [+260.0]
Silicone 15 [1.03] 1500 [103.44] 1500 [103.44] -50 [-45.6] +400 [+204.4]

* EPR = Ethylene Propylene Rubber

Notes
1. For steam service, metal-to-metal seats are recommended. Consult factory if soft seats are
required.
2. Kalrez® is a registered trademark of DuPont Dow Elastomers.

Emerson reserves the right to change the contents without notice page 9
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 800 Threaded Connections (NPT) - USCS (U.S. Customary System) Units

C C
Approx. Approx.

A
(±1/8”) A
(±1/8”)

B B
(±1/8”) (±1/8”)

MNPT x FNPT FNPT x FNPT

Series 800 Dimensions and Weights, Pressure/Temperature Ratings

Connection Maximum
Valve Size Minimum Maximum1,3 Outlet Temperature1 Dimensions (in.) Approx.
Style (NPS) Set Press. Set Press. Pressure Range Weight
Number Inlet Outlet psig psig psig (°F) A B C2 (lbs.)
Style 861 — Series 800 with No. 6 orifice (0.110 sq. in.) and 1500 psig maximum set pressure
8611( )1M 3/4 1 15 1500 400 -450/+750 31/8 115/16 117/8 10
8611( )2M 1 1 15 1500 400 -450/+750 33/8 115/16 121/8 10
8611( )1F 3/4 1 15 1500 400 -450/+750 21/2 115/16 111/4 10
8611( )2F 1 1 15 1500 400 -450/+750 27/8 115/16 115/8 10
Style 871 — Series 800 with No. 7 orifice (0.196 sq. in.) and 1500 psig maximum set pressure
8711( )3M 1 11/2 15 1500 400 -450/+750 33/4 21/2 133/8 17
8711( )4M 11/2 11/2 15 1500 400 -450/+750 33/4 21/2 133/8 17
8711( )3F 1 11/2 15 1500 400 -450/+750 31/8 21/2 123/4 17
8711( )4F 11/2 11/2 15 1500 400 -450/+750 33/8 21/2 13 17
Style 881 — Series 800 with No. 8 orifice (0.307 sq. in.) and 1500 psig maximum set pressure
8811( )5M 11/2 2 15 1500 400 -450/+750 41/2 31/4 163/8 33
8811( )6M 2 2 15 1500 400 -450/+750 41/2 31/4 163/8 33
8811( )5F 11/2 2 15 1500 400 -450/+750 37/8 31/4 153/4 33
8811( )6F 2 2 15 1500 400 -450/+750 4 31/4 157/8 33
Style 891 — Series 800 with No. 9 orifice (0.503 sq. in.) and 1500 psig maximum set pressure
8911( )7M 11/2 21/2 15 1500 400 -450/+750 41/2 31/4 163/8 32
8911( )7F 11/2 21/2 15 1500 400 -450/+750 37/8 31/4 153/4 32

Notes
1. M  inimum/maximum set pressures and For Type D cap, add 5/8 in. to “C”
temperatures shown apply to metal dimension.
seated valves only. Refer to page 9 for For Type E cap, add 7/8 in. to “C”
soft seat pressure and temperature limits. dimension (an additional 2 in. is required
2. Dimension “C” shown is for Type A cap. for test rod head clearance).
For Type B cap, add 1/4 in. to “C” 3. Maximum set pressure for steam service
dimension (an additional 2 in. is required is 1000 psig.
for test rod head clearance).

Emerson reserves the right to change the contents without notice page 10
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 800 Flanged Connections (NPT) - USCS (U.S. Customary System) Units

C
Approx.

A
(±1/8”)

B
(±1/8”)

Flange x Flange

Series 800 Dimensions and Weights, Pressure/Temperature Ratings

Std. ANSI
Connection Lap Joint Maximum
Valve Size Stub End Set Pressure1,2,5 Dimensions Approx.
Style (NPS) Flanges3 @ 100°F (in.) Weight
Number Inlet Outlet Inlet Outlet (psig) A B C4 (lbs.)
Style 861 — Series 800 with No. 6 orifice (0.110 sq. in.)
8611( )11 3/4 1 150 150 285 43/8 41/4 133/16 14
8611( )12 3/4 1 300 150 740 43/8 41/4 133/16 15
8611( )13 3/4 1 600 150 1480 43/8 41/4 133/16 15
8611( )21 1 1 150 150 285 45/8 41/4 137/16 14
8611( )22 1 1 300 150 740 45/8 41/4 137/16 16
8611( )23 1 1 600 150 1480 45/8 41/4 137/16 16
Style 871 — Series 800 with No. 7 orifice (0.196 sq. in.)
8711( )31 1 11/2 150 150 285 51/8 5 1413/16 24
8711( )32 1 11/2 300 150 740 51/8 5 1413/16 25
8711( )33 1 11/2 600 150 1480 51/8 5 1413/16 25
8711( )41 11/2 11/2 150 150 285 51/2 5 153/16 26
8711( )42 11/2 11/2 300 150 740 51/2 5 153/16 29
8711( )43 11/2 11/2 600 150 1480 51/2 5 153/16 29

Notes
1. M aximum set pressures shown are based per ANSI B16.5. Other facings/standards For Type E cap, add 7/8 in. to “C”
on carbon steel flanges. Pressure limits (i.e., DIN) are also available. dimension (an additional 2 in. is required
for 316 SS flanges may be lower. Consult 4. Dimension “C” shown is for Type A cap. for test rod head clearance).
Crosby. For Type B cap, add 1/4 in. to “C” 5. Maximum set pressure for steam service
2. Maximum set pressures apply to metal dimension (an additional 2 in. is required is 1000 psig.
seated valves only; refer to page 9 for for test rod head clearance).
limits for soft seat construction. For Type D cap, add 5/8 in. to “C”
3. Flanges are supplied with a serrated face dimension.

Emerson reserves the right to change the contents without notice page 11
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 800 Threaded Connections (NPT) - Metric Units

C C
Approx. Approx.

A
[±3 mm] A
[±3 mm]

[±3 mm] [±3 mm]

B B

MNPT x FNPT FNPT x FNPT

Series 800 Dimensions and Weights, Pressure/Temperature Ratings

Connection Maximum
Valve Size Minimum Maximum1,3 Outlet Temperature1 Dimensions (in.) Approx.
Style (NPS) Set Press. Set Press. Pressure Range [mm] Weight
Number Inlet Outlet [barg]* [barg]* [barg]* [°C] A B C2 [kg]
Style 861 — Series 800 with No. 6 orifice [70.96 sq. mm] and 103.42 barg maximum set pressure
8611( )1M 3/4 1 1.03 103.42 27.58 -268/+399 79 49 302 4
8611( )2M 1 1 1.03 103.42 27.58 -268/+399 86 49 308 4
8611( )1F 3/4 1 1.03 103.42 27.58 -268/+399 64 49 286 4
8611( )2F 1 1 1.03 103.42 27.58 -268/+399 73 49 295 4
Style 871 — Series 800 with No. 7 orifice [126.4 sq. mm] and 103.42 barg maximum set pressure
8711( )3M 1 11/2 1.03 103.42 27.58 -268/+399 95 64 340 8
8711( )4M 11/2 11/2 1.03 103.42 27.58 -268/+399 95 64 340 8
8711( )3F 1 11/2 1.03 103.42 27.58 -268/+399 79 64 324 8
8711( )4F 11/2 11/2 1.03 103.42 27.58 -268/+399 86 64 330 8
Style 881 — Series 800 with No. 8 orifice [198.0 sq. mm] and 103.42 barg maximum set pressure
8811( )5M 11/2 2 1.03 103.42 27.58 -268/+399 114 83 416 15
8811( )6M 2 2 1.03 103.42 27.58 -268/+399 114 83 416 15
8811( )5F 11/2 2 1.03 103.42 27.58 -268/+399 98 83 400 15
8811( )6F 2 2 1.03 103.42 27.58 -268/+399 102 83 403 15
Style 891 — Series 800 with No. 9 orifice [324.5 sq. mm] and 103.42 barg maximum set pressure
8911( )7M 11/2 21/2 1.03 103.42 27.58 -268/+399 114 83 416 15
8911( )7F 11/2 21/2 1.03 103.42 27.58 -268/+399 98 83 400 15

* To obtain units in kPa, multiply barg units by 100.

Notes
1. Minimum/maximum
 set pressures and For Type D cap, add 16 mm to “C”
temperatures shown apply to metal dimension.
seated valves only. Refer to page 9 for For Type E cap, add 22 mm to “C”
pressure and temperature limits for soft dimension (an additional 51 mm is
seat construction. required for test rod head clearance).
2. Dimension “C” shown is for Type A cap. 3. Maximum set pressure for steam service
For Type B cap, add 6 mm to “C” is 68.95 barg.
dimension (an additional 51 mm is
required for test rod head clearance).

Emerson reserves the right to change the contents without notice page 12
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 800 Flanged Connections (NPT) - Metric Units

C
Approx.

A
[±3 mm]

[±3 mm]
B
Flange x Flange

Series 800 Dimensions and Weights, Pressure/Temperature Ratings

Std. ANSI
Connection Lap Joint Maximum
Valve Size Stub End Set Pressure1,2,5 Dimensions Approx.
Style (NPS) Flanges3 @ 37.8°C [mm] Weight
Number Inlet Outlet Inlet Outlet [barg] A B C4 [kg]
Style 861 — Series 800 with No. 6 orifice [70.96 sq. mm]
8611( )11 3/4 1 150 150 19.65 111 108 335 6
8611( )12 3/4 1 300 150 51.02 111 108 335 7
8611( )13 3/4 1 600 150 102.04 111 108 335 7
8611( )21 1 1 150 150 19.65 117 108 341 7
8611( )22 1 1 300 150 51.02 117 108 341 7
8611( )23 1 1 600 150 102.04 117 108 341 7
Style 871 — Series 800 with No. 7 orifice [126.4 sq. mm]
8711( )31 1 11/2 150 150 19.65 130 127 376 11
8711( )32 1 11/2 300 150 51.02 130 127 376 11
8711( )33 1 11/2 600 150 102.04 130 127 376 11
8711( )41 11/2 11/2 150 150 19.65 140 127 386 12
8711( )42 11/2 11/2 300 150 51.02 140 127 386 13
8711( )43 11/2 11/2 600 150 102.04 140 127 386 13

Notes
1. Maximum set pressures shown are based Other facings/standards (i.e., DIN) are For Type E cap, add 22 mm to “C”
on carbon steel flanges. Pressure limits also available. dimension (an additional 51 mm is
for 316 SS flanges may be lower. Consult 4. Dimension “C” shown is for Type A cap. required for test rod head clearance).
Crosby. For Type B cap, add 6 mm to “C” 5. Maximum set pressure for steam service
2. Maximum set pressures apply to metal dimension (an additional 51 mm is is 68.95 barg.
seated valves only; Refer to page 9 for required for test rod head clearance). 3. Maximum set pressure for steam service
limits for soft seat construction. For Type D cap, add 16 mm to “C” is 68.95 barg.
3. Flanges are supplied with a serrated face dimension.
per ANSI B16.5.

Emerson reserves the right to change the contents without notice page 13
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 900 OMNI-TRIM® Threaded Connections (NPT) - USCS (U.S. Customary System) Units

Series 900 Dimensions and Weights, Pressure/Temperature Ratings

Connection Max.
Valve Size Min.4 Max.1,3 Outlet Temp.1 Dimensions App.
Style (NPS) Set Press. Set Press. Press. Range (in.) Wt.
Number Inlet Outlet (psig) (psig) (psig) (°F) A B C2 (lbs.)
Style 951 — Series 900 with No. 5 orifice (0.074 sq. in.)* and 1500 psig maximum set pressure
9511( )0M
7 1/2 1 5 1500 400 -450/+750 3 13/4 103/8 7 C
9511( )1M 3/4 1 5 1500 400 -450/+750 3 13/4 103/8 7 Approx.
9511( )2M 1 1 5 1500 400 -450/+750 31/4 13/4 105/8 7

Style 951 — Series 900 Bolted Connection with No. 5 orifice (0.074 sq. in.) and 1500 psig max. set pressure5
9511( )19 3/4 1 5 1500 400 -450/+750 613/16 13/4 141/4 12

Style 955 — Series 900 with No. 5 orifice (0.074 sq. in.)* and 5000 psig maximum set pressure
9551( )0M 1/2 1 1501 5000 400 -450/+750 31/8 115/16 117/8 9
9551( )1M 3/4 1 1501 5000 400 -450/+750 31/8 115/16 117/8 9
9551( )2M 1 1 1501 5000 400 -450/+750 33/8 115/16 121/8 9
A
Style 961 — Series 900 with No. 6 orifice (0.110 sq. in.) and 1500 psig maximum set pressure (±1/8”)
9611( )0M 1/2 1 5 1500 400 -450/+750 31/8 115/16 117/8 10
9611( )1M 3/4 1 5 1500 400 -450/+750 31/8 115/16 117/8 10
9611( )2M 1 1 5 1500 400 -450/+750 33/8 115/16 121/8 10 (±1/8”)
9611( )1F 3/4 1 5 1500 400 -450/+750 21/2 115/16 111/4 10 B
9611( )2F 1 1 5 1500 400 -450/+750 27/8 115/16 115/8 10
MNPT x FNPT
Style 965 — Series 900 with No. 6 orifice (0.110 sq. in.) and 5000 psig maximum set pressure
9651( )1M 3/4 1 1501 5000 400 -450/+750 31/2 21/2 131/8 16
9651( )2M 1 1 1501 5000 400 -450/+750 33/4 21/2 133/8 16
9651( )3M 1 11/2 1501 5000 400 -450/+750 33/4 21/2 133/8 16
9651( )1F 3/4 1 1501 5000 400 -450/+750 27/8 21/2 121/2 16
9651( )2F 1 1 1501 5000 400 -450/+750 31/8 21/2 123/4 16
9651( )3F 1 11/2 1501 5000 400 -450/+750 31/8 21/2 123/4 16

Style 972 — Series 900 with No. 7 orifice (0.196 sq. in.) and 2500 psig maximum set pressure
9721( )3M 1 11/2 6 2500 400 -450/+750 33/4 21/2 133/8 17
9721( )4M 11/2 11/2 6 2500 400 -450/+750 33/4 21/2 133/8 17
C
9721( )3F 1 11/2 6 2500 400 -450/+750 31/8 21/2 123/4 17
Approx.
9721( )4F 11/2 11/2 6 2500 400 -450/+750 33/8 21/2 13 17

Style 981 — Series 900 with No. 8 orifice (0.307 sq. in.) and 1500 psig maximum set pressure
9811( )5M 11/2 2 7 1500 400 -450/+750 41/2 31/4 163/8 33
9811( )6M 2 2 7 1500 400 -450/+750 41/2 31/4 163/8 33
9811( )5F 11/2 2 7 1500 400 -450/+750 37/8 31/4 153/4 33
9811( )6F 2 2 7 1500 400 -450/+750 4 31/4 157/8 33

Style 991 — Series 900 with No. 9 orifice (0.503 sq. in.) and 1500 psig maximum set pressure
9911( )7M 11/2 21/2 7 1500 400 -450/+750 41/2 31/4 163/8 32
9911( )7F 11/2 21/2 7 1500 400 -450/+750 37/8 31/4 153/4 32 A
(±1/8”)
* Consult Crosby for availability of No. 5 (0.074 sq. in.) orifice with FNPT inlet.

(±1/8”)
B
Notes
FNPT x FNPT
1. M  inimum/maximum set pressures and 3. M aximum set pressure for steam service
temperatures shown apply to metal is 1000 psig.
seated valves only. Refer to page 9 for 4. Valves set below 15 psig cannot be
pressure and temperature limits for soft stamped with the ASME Code Symbol.
seat construction. Only metal seated valves may be
2. Dimension “C” shown is for Type A cap. set below 15 psig. For set pressure
For Type B cap, add 1/4 in. to “C” applications below the published
dimension (an additional 2 in. is required minimum values, consult Crosby.
for test rod head clearance). 5. See page 3.
For Type D cap, add 5/8 in. to “C”
dimension.
For Type E cap, add 7/8 in. to “C”
dimension (an additional 2 in. is required
for test rod head clearance).

Emerson reserves the right to change the contents without notice page 14
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 900 OMNI-TRIM® Flanged Connections - USCS (U.S. Customary System) Units

Series 900 Dimensions and Weights, Pressure/Temperature Ratings

Std. ANSI
Connection Lap Joint Max.1,2,6 Max.
Valve Size Stub End Set Press. Outlet Dimensions Approx.
Style (NPS) Flanges4 @ 100°F Press. (in.) Wt.
Number Inlet Outlet Inlet Outlet (psig) (psig) A B C5 (lbs.)
Style 951 — Series 900 with No. 5 orifice (0.074 sq. in.)
(±1/8”) 9511( )01 1/2 1 150 150 285 285 41/4 4 1111/16 10
B 9511( )02 1/2 1 300 150 740 285 41/4 4 1111/16 11
9511( )03 1/2 1 600 150 1480 285 41/4 4 1111/16 11
C
9511( )11 3/4 1 150 150 285 285 41/4 4 1111/16 11
Approx.
9511( )12 3/4 1 300 150 740 285 41/4 4 1111/16 12
9511( )13 3/4 1 600 150 1480 285 41/4 4 1111/16 12
9511( )21 1 1 150 150 285 285 41/2 4 1115/16 12
9511( )22 1 1 300 150 740 285 41/2 4 1115/16 13
9511( )23 1 1 600 150 1480 285 41/2 4 1115/16 13

Style 955 — Series 900 with No. 5 orifice (0.074 sq. in.)
A 9551( )14 3/4 1 1500 3
3705 4003 51/2 41/2 145/16 19
(±1/8”) 9551( )15 3/4 1 2500 3
5000 4003 51/2 41/2 145/16 21
9551( )24 1 1 1500 3
3705 4003 53/4 41/2 149/16 21
9551( )25 1 1 2500 3
5000 4003 53/4 41/2 149/16 25

Flange x Flange Style 961 — Series 900 with No. 6 orifice (0.110 sq. in.)
9611( )01 1/2 1 150 150 285 285 43/8 41/4 133/16 14
9611( )02 1/2 1 300 150 740 285 43/8 41/4 133/16 15
Notes 9611( )03 1/2 1 6007 150 1480 285 43/8 41/4 133/16 15
9611( )11 3/4 1 150 150 285 285 43/8 41/4 133/16 14
1. M  aximum set pressures shown are based
9611( )12 3/4 1 300 150 740 285 43/8 41/4 133/16 15
on carbon steel flanges. Pressure limits
9611( )13 3/4 1 600 150 1480 285 43/8 41/4 133/16 15
for 316 SS flanges may be lower. Consult
9611( )21 1 1 150 150 285 285 45/8 41/4 137/16 14
Crosby.
9611( )22 1 1 300 150 740 285 45/8 41/4 137/16 16
2. Maximum set pressures apply to metal
9611( )23 1 1 600 150 1480 285 45/8 41/4 137/16 16
seated valves only; refer to page 9 for
limits for soft seat construction. Style 965 — Series 900 with No. 6 orifice (0.110 sq. in.)
3. ANSI CL 300 supplied; however, the 9651( )14 3/4 1 1500 3
3705 4003 6 5 1511/16 26
maximum back pressure is 400 psig. 9651( )24 1 1 1500 3
3705 4003 61/4 5 1515/16 29
4. Flanges are supplied with a serrated face 9651( )25 1 1 2500 3
5000 4003 61/4 5 1515/16 32
per ANSI B16.5. Other facings/standards 9651( )34 1 11/2 1500 3
3705 4003 61/4 53/4 1515/16 29
(i.e., DIN) are also available. 9651( )35 1 11/2 2500 3
5000 4003 61/4 53/4 1515/16 35
5. Dimension “C” shown is for Type A cap.
For Type B cap, add 1/4 in. to “C” Style 972 — Series 900 with No. 7 orifice (0.196 sq. in.)
9721( )31 1 11/2 150 150 285 285 51/8 5 1413/16 24
dimension (an additional 2 in. is required
9721( )32 1 11/2 300 150 740 285 51/8 5 1413/16 25
for test rod head clearance).
9721( )33 1 11/2 600 150 1480 285 51/8 5 1413/16 25
For Type D cap, add 5/8 in. to “C”
9721( )34 1 11/2 1500 3
2500 4003 6 53/4 1511/16 32
dimension. 1 1
9721( )41 1 /2 1 /2 150 150 285 285 51/2 5 153/16 26
For Type E cap, add 7/8 in. to “C” 9721( )42 11/2 11/2 300 150 740 285 51/2 5 153/16 29
dimension (an additional 2 in. is required 9721( )43 11/2 11/2 600 150 1480 285 51/2 5 153/16 29
for test rod head clearance). 9721( )44 11/2 11/2 1500 3
2500 4003 6 53/4 1511/16 38
6. Maximum set pressure for steam service
is 1000 psig. Style 981 — Series 900 with No. 8 orifice (0.307 sq. in.)
7. ANSI CI 600 flange integral with base. 9811( )51 11/2 2 150 150 285 285 61/2 6 187/16 44
9811( )52 11/2 2 300 150 740 285 61/2 6 187/16 47
9811( )53 11/2 2 600 150 1480 285 61/2 6 187/16 47
9811( )61 2 2 150 150 285 285 63/4 6 1811/16 46
9811( )62 2 2 300 150 740 285 63/4 6 1811/16 48
9811( )63 2 2 600 150 1480 285 63/4 6 1811/16 49

Style 991 — Series 900 with No. 9 orifice (0.503 sq. in.)
9911( )71 11/2 21/2 150 150 285 285 61/2 61/2 187/16 47
9911( )72 11/2 21/2 300 150 740 285 61/2 61/2 187/16 50
9911( )73 11/2 21/2 600 150 1480 285 61/2 61/2 187/16 50

Emerson reserves the right to change the contents without notice page 15
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 900 OMNI-TRIM® Threaded Connections - Metric Units

Series 900 Dimensions and Weights, Pressure/Temperature Ratings

Connection Max.
Valve Size Min.4 Max.1,3 Outlet Temp.1 Dimensions Appr.
Style (NPS) Set Press. Set Press. Press. Range [mm] Wt.
Number Inlet Outlet [barg] [barg] [barg]* [°C] A B C2 [kg] C
Approx.
Style 951 — Series 900 with No. 5 orifice [47.74 sq. mm]** and 103.42 barg maximum set pressure
9511( )0M 1/2 1 0.34 103.42 27.58 -268/+399 76 45 264 3
9511( )1M 3/4 1 0.34 103.42 27.58 -268/+399 76 45 264 3
9511( )2M 1 1 0.34 103.42 27.58 -268/+399 83 45 270 3

Style 951 — Series 900 Bolted Cylinder with No. 5 orifice [47.74 sq. mm] and 103.42 barg max. set pressure
9511( )19 3/4 1 0.34 103.42 27.58 -268/+399 173 44 362 5

Style 955 — Series 900 with No. 5 orifice [47.74 sq. mm]** and 344.74 barg maximum set pressure
9551( )0M 1/2 1 103.49 344.74 27.58 -268/+399 79 49 302 4
9551( )1M 3/4 1 103.49 344.74 27.58 -268/+399 79 49 302 4 A
9551( )2M 1 1 103.49 344.74 27.58 -268/+399 86 49 308 4 [±3 mm]

Style 961 — Series 900 with No. 6 orifice [70.96 sq. mm] and 103.42 barg maximum set pressure
9611( )0M 1/2 1 0.34 103.42 27.58 -268/+399 79 49 302 4
[±3 mm]
9611( )1M 3/4 1 0.34 103.42 27.58 -268/+399 79 49 302 4 B
9611( )2M 1 1 0.34 103.42 27.58 -268/+399 86 49 308 4
9611( )1F 3/4 1 0.34 103.42 27.58 -268/+399 64 49 286 4 MNPT x FNPT
9611( )2F 1 1 0.34 103.42 27.58 -268/+399 73 49 295 4

Style 965 — Series 900 with No. 6 orifice [70.96 sq. mm] and 344.74 barg maximum set pressure
9651( )1M 3/4 1 103.49 344.74 27.58 -268/+399 89 64 333 7
9651( )2M 1 1 103.49 344.74 27.58 -268/+399 95 64 340 7
9651( )3M 1 11/2 103.49 344.74 27.58 -268/+399 95 64 340 7
9651( )1F 3/4 1 103.49 344.74 27.58 -268/+399 73 64 318 7
9651( )2F 1 1 103.49 344.74 27.58 -268/+399 79 64 324 7
9651( )3F 1 11/2 103.49 344.74 27.58 -268/+399 79 64 324 7

Style 972 — Series 900 with No. 7 orifice [126.4 sq. mm] and 172.36 barg maximum set pressure C
9721( )3M 1 11/2 0.41 172.36 27.58 -268/+399 95 64 340 8 Approx.
9721( )4M 11/2 11/2 0.41 172.36 27.58 -268/+399 95 64 340 8
9721( )3F 1 11/2 0.41 172.36 27.58 -268/+399 79 64 324 8
9721( )4F 11/2 11/2 0.41 172.36 27.58 -268/+399 86 64 330 8

Style 981 — Series 900 with No. 8 orifice [198.0 sq. mm] and 103.42 barg maximum set pressure
9811( )5M 11/2 2 0.48 103.42 27.58 -268/+399 114 83 416 15
9811( )6M 2 2 0.48 103.42 27.58 -268/+399 114 83 416 15
9811( )5F 11/2 2 0.48 103.42 27.58 -268/+399 98 83 400 15
9811( )6F 2 2 0.48 103.42 27.58 -268/+399 102 83 403 15

Style 991 — Series 900 with No. 9 orifice [324.5 sq. mm] and 103.42 barg maximum set pressure A
9911( )7M 11/2 21/2 0.48 103.42 27.58 -268/+399 114 83 416 15 [±3 mm]
9911( )7F 11/2 21/2 0.48 103.42 27.58 -268/+399 98 83 400 15
* To obtain units in kPa, multiply barg units by 100.
[±3 mm]
** Consult Crosby for availability of No. 5 [47.74 sq. mm] orifice with FNPT inlet. B

FNPT x FNPT
Notes
1. Minimum/maximum set pressures and 3. Maximum set pressure for steam service
temperatures shown apply to metal is 68.95 barg.
seated valves only. Refer to page 9 for 4. Valves set below 1.03 barg cannot be
pressure and temperature limits for soft stamped with the ASME Code Symbol.
seat construction. Only metal seated valves may be set
2. Dimension “C” shown is for Type A cap. below 1.03 barg.
For Type B cap, add 6 mm to “C”
dimension (an additional 51 mm is
required for test rod head clearance).
For Type D cap, add 16 mm to “C”
dimension.
For Type E cap, add 22 mm to “C”
dimension (an additional 51 mm is
required for test rod head clearance).

Emerson reserves the right to change the contents without notice page 16
 Crosby Series 800 and 900 OMNI-TRIM®
Specifications

Series 900 OMNI-TRIM® Flanged Connections - Metric Units

Series 900 Dimensions and Weights, Pressure/Temperature Ratings

Std. ANSI
Connection Lap Joint Max.1,2,6 Max.
Valve Size Stub End Set Press. Outlet Dimensions Approx.
Style (NPS) Flanges4 @ 37.8°C Press. [mm] Wt.
Number Inlet Outlet Inlet Outlet [barg] [barg] A B C5 [kg]
[±3 mm]
B Style 951 — Series 900 with No. 5 orifice [47.74 sq. mm]
9511( )01 1/2 1 150 150 19.65 19.65 108 102 297 5
C
9511( )02 1/2 1 300 150 51.02 19.65 108 102 297 5
Approx.
9511( )03 1/2 1 600 150 102.04 19.65 108 102 297 5
9511( )11 3/4 1 150 150 19.65 19.65 108 102 297 5
9511( )12 3/4 1 300 150 51.02 19.65 108 102 297 6
9511( )13 3/4 1 600 150 102.04 19.65 108 102 297 6
9511( )21 1 1 150 150 19.65 19.65 114 102 303 5
9511( )22 1 1 300 150 51.02 19.65 114 102 303 6
9511( )23 1 1 600 150 102.04 19.65 114 102 303 6
A
[±3 mm] Style 955 — Series 900 with No. 5 orifice [47.74 sq. mm]
9551( )14 3/4 1 1500 3
255.45 27.583 140 114 364 8
9551( )15 3/4 1 2500 3
344.74 27.583 140 114 364 10
9551( )24 1 1 1500 3
255.45 27.583 146 114 370 10
9551( )25 1 1 2500 3
344.74 27.583 146 114 370 11
Flange x Flange
Style 961 — Series 900 with No. 6 orifice [70.96 sq. mm]
9611( )01 1/2 1 150 150 19.65 19.65 111 108 335 6
9611( )02 1/2 1 300 150 51.02 19.65 111 108 335 7
9611( )03 1/2 1 6007 150 102.04 19.65 111 108 335 7
Notes 9611( )11 3/4 1 150 150 19.65 19.65 111 108 335 6
1. Maximum set pressures shown are based 9611( )12 3/4 1 300 150 51.02 19.65 111 108 335 7
9611( )13 3/4 1 600 150 102.04 19.65 111 108 335 7
on carbon steel flanges. Pressure limits
9611( )21 1 1 150 150 19.65 19.65 117 108 341 7
for 316 SS flanges may be lower. Consult
9611( )22 1 1 300 150 51.02 19.65 117 108 341 7
Crosby.
9611( )23 1 1 600 150 102.04 19.65 117 108 341 7
2. Maximum set pressures apply to metal
seated valves only; refer to page 9 for
Style 965 — Series 900 with No. 6 orifice [70.96 sq. mm]
limits for soft seat construction. 9651( )14 3/4 1 1500 3
255.45 27.583 152 127 398 12
3. ANSI CL 300 supplied; however, the 9651( )24 1 1 1500 3
255.45 27.583 159 127 405 13
maximum back pressure is 27.58 barg. 9651( )25 1 1 2500 3
344.74 27.583 159 127 405 14
4. Flanges are supplied with a serrated face 9651( )34 1 11/2 1500 3
255.45 27.583 159 146 405 13
per ANSI B16.5. Other facings/standards 9651( )35 1 11/2 2500 3
344.74 27.583 159 146 405 16
(i.e., DIN) are also available.
5. Dimension “C” shown is for Type A cap. Style 972 — Series 900 with No. 7 orifice [126.4 sq. mm]
For Type B cap, add 6 mm to “C” 9721( )31 1 11/2 150 150 19.65 19.65 130 127 376 11
dimension (an additional 51 mm is 9721( )32 1 11/2 300 150 51.02 19.65 130 127 376 11
9721( )33 1 11/2 600 150 102.04 19.65 130 127 376 11
required for test rod head clearance).
9721( )34 1 11/2 1500 3
172.36 27.583 152 146 398 15
For Type D cap, add 16 mm to “C”
9721( )41 11/2 11/2 150 150 19.65 19.65 140 127 386 12
dimension.
9721( )42 11/2 11/2 300 150 51.02 19.65 140 127 386 13
For Type E cap, add 22 mm to “C”
9721( )43 11/2 11/2 600 150 102.04 19.65 140 127 386 13
dimension (an additional 51 mm is 9721( )44 11/2 11/2 1500 3
172.36 27.583 152 146 398 17
required for test rod head clearance).
6. Maximum set pressure for steam service Style 981 — Series 900 with No. 8 orifice [198.0 sq. mm]
is 68.95 barg. 9811( )51 11/2 2 150 150 19.65 19.65 165 152 468 20
7. ANSI CI 600 flange integral with base. 9811( )52 11/2 2 300 150 51.02 19.65 165 152 468 21
9811( )53 11/2 2 600 150 102.04 19.65 165 152 468 21
9811( )61 2 2 150 150 19.65 19.65 171 152 475 21
9811( )62 2 2 300 150 51.02 19.65 171 152 475 22
9811( )63 2 2 600 150 102.04 19.65 171 152 475 22

Style 991 — Series 900 with No. 9 orifice [324.5 sq. mm]
9911( )71 11/2 21/2 150 150 19.65 19.65 165 165 468 21
9911( )72 11/2 21/2 300 150 51.02 19.65 165 165 468 23
9911( )73 11/2 21/2 600 150 102.04 19.65 165 165 468 23

Emerson reserves the right to change the contents without notice page 17
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Air Capacities Series 800* and Series 900 Valves - USCS (U.S. Customary System) Units
Note: For air capacities, USCS Units are exact equivalents of Imperial Units.

Air Capacities - Set Pressures 5-5000 psig

Set Pressure Effective Area (sq. in.) Set Pressure Effective Area (sq. in.)
(psig)
0.074 0.110 0.196 0.307 0.503
(psig) 0.074 0.110 0.196 0.307 0.503
1 psi incr.1
1.4 2.1 3.8 6.0 9.8
1 psi incr. 1.4 2.1 3.8 6.0 9.8

5 psi incr. 7.2 10.8 19.2 30.2 49.4
5 psi incr. 7.2 10.8 19.2 30.2 49.4
5 29.3 43.5 760 1126 1673 2982 4671 7654
6 31.0 46.1 82.2 780 1155 1717 3059 4792 7852
7 32.5 48.4 86.2 135 221 800 1184 1760 3136 4913 8050
8 33.9 50.4 89.9 140 230 820 1213 1803 3214 5034 8248
9 35.3 52.5 93.6 146 240 840 1242 1847 3291 5155 8446
10 36.6 54.5 97.1 152 249 860 1271 1890 3368 5275 8644
15 43.2 64.0 114 179 294 880 1300 1933 3445 5396 8842
20 49.9 74.0 132 207 339 900 1329 1976 3522 5517 9039
30 63.1 93.0 167 261 429 920 1359 2020 3599 5638 9237
40 77.7 115 205 322 528 940 1388 2063 3676 5759 9435
50 92.2 137 244 382 627 960 1417 2106 3753 5879 9633
60 106 158 282 443 726 980 1446 2150 3831 6000 9831
70 121 180 321 503 825 1000 1475 2193 3908 6121 10029
80 135 202 360 563 924 1100 1621 2409 4293 6725 11019
90 150 223 398 624 1023 1200 1766 2626 4679 7329 12009
100 165 245 437 684 1122 1300 1912 2842 5065 7933 12998
120 194 288 514 805 1319 1400 2057 3059 5450 8537 13988
140 223 331 591 926 1517 1500 2203 3275 5836 9141 14978
160 252 375 668 1047 1715 1600 2349 3492 6222
180 281 418 745 1168 1913 1700 2494 3708 6607
200 310 461 822 1288 2111 1800 2640 3924 6993
220 339 505 900 1409 2309 1900 2786 4141 7379
240 368 548 977 1530 2507 2000 2931 4357 7764
260 398 591 1054 1651 2705 2100 3077 4574 8150
280 427 634 1131 1772 2903 2200 3222 4790 8536
300 456 678 1208 1892 3101 2300 3368 5007 8921
320 485 721 1285 2013 3299 2400 3514 5223 9307
340 514 764 1362 2134 3497 2500 3659 5440 9693
360 543 808 1439 2255 3695 2600 3805 5656
380 572 851 1517 2376 3893 2700 3950 5872
400 601 894 1594 2497 4091 2800 4096 6089
420 631 937 1671 2617 4289 2900 4242 6305
440 660 981 1748 2738 4487 3000 4387 6522
460 689 1024 1825 2859 4685 3100 4533 6738
480 718 1067 1902 2980 4883 3200 4678 6955
500 747 1111 1979 3101 5081 3300 4824 7171
520 776 1154 2057 3221 5278 3400 4970 7388
540 805 1197 2134 3342 5476 3500 5115 7604
560 834 1241 2211 3463 5674 3600 5261 7820
580 863 1284 2288 3584 5872 3700 5406 8037
600 893 1327 2365 3705 6070 3800 5552 8253
620 922 1370 2442 3826 6268 3900 5698 8470
640 951 1414 2519 3946 6466 4000 5843 8686
660 980 1457 2596 4067 6664 4200 6135 9119
680 1009 1500 2674 4188 6862 4400 6426 9552
700 1038 1544 2751 4309 7060 4600 6717 9985
720 1067 1587 2828 4430 7258 4800 7008 10418
740 1096 1630 2905 4550 7456 5000 7299 10851

* Series 800 capacities are in blue screened area only.

Notes
1. Not valid below 30 psig set pressure. 4. The scope of the ASME Code, Section Capacity in standard cubic feet per minute
2. Capacities below 30 psig set pressure are VIII, does not include pressures below 15 of air at 60°F and 10% overpressure. Valve
calculated at 3 psi overpressure. psig and therefore pressure relief valves discharging to atmospheric pressure. 2
3. To determine capacities on gases other set below 15 psig are not stamped with
than air or vapors, for fluid temperatures the ASME Code Symbol. Capacities certified by the National Board of
other than 60°F, or if back pressure is Boiler and Pressure Vessel Inspectors and
specified, use the gas and vapor sizing in accordance with the ASME Boiler and
formula in the Crosby Engineering Pressure Vessel Code, Section VIII.
Handbook.

Emerson reserves the right to change the contents without notice page 18
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Saturated Steam Capacities Unfired Pressure Vessel Service Series 800* and Series 900 Valves USCS (U.S. Customary
System) Units
Note: For steam capacities, USCS Units are exact equivalents of Imperial Units.

Saturated Steam Capacities - Set Pressures 5-1000 psig

Set Pressure Effective Area (sq. in.) Set Pressure Effective Area (sq. in.)
(psig)
0.074 0.110 0.196 0.307 0.503 (psig)
0.074 0.110 0.196 0.307 0.503
1 psi incr.1
4.0 6.0 10.8 16.9 27.7
1 psi incr. 4.0 6.0 10.8 16.9 27.7

5 psi incr. 20.4 30.3 54.1 84 138
5 psi incr. 20.4 30.3 54.1 84 138
5 82.3 122 360 1526 2268 4041 6331 10373
6 87.1 129 230 370 1566 2329 4150 6500 10650
7 91.4 135 242 380 1607 2389 4258 6670 10928
8 95.3 141 252 395 647 390 1648 2450 4366 6839 11206
9 99.2 147 262 411 674 400 1689 2511 4474 7009 11484
10 102 152 272 427 699 410 1730 2572 4583 7178 11762
15 121 180 321 504 825 420 1771 2632 4691 7348 12039
20 140 208 371 581 952 430 1812 2693 4799 7518 12317
30 177 263 469 735 1204 440 1853 2754 4908 7687 12595
40 218 324 577 904 1482 450 1893 2815 5016 7857 12873
50 258 384 685 1074 1760 460 1934 2876 5124 8026 13151
60 299 445 794 1244 2038 470 1975 2936 5232 8196 13429
70 340 506 902 1413 2316 480 2016 2997 5341 8365 13706
80 381 567 1010 1583 2593 490 2057 3058 5449 8535 13984
90 422 628 1118 1752 2871 500 2098 3119 5557 8704 14262
100 463 688 1227 1922 3149 520 2180 3240 5774 9044 14818
110 504 749 1335 2091 3427 540 2261 3362 5990 9383 15373
120 545 810 1443 2261 3705 560 2343 3483 6207 9722 15929
130 585 871 1552 2430 3983 580 2425 3605 6423 10061 16485
140 626 931 1660 2600 4260 600 2506 3726 6640 10400 17040
150 667 992 1768 2770 4538 620 2588 3848 6856 10739 17596
160 708 1053 1876 2939 4816 640 2670 3969 7073 11078 18152
170 749 1114 1985 3109 5094 660 2752 4091 7289 11418 18707
180 790 1174 2093 3278 5372 680 2833 4212 7506 11757 19263
190 831 1235 2201 3448 5649 700 2915 4334 7722 12096 19819
200 872 1296 2309 3617 5927 720 2997 4455 7939 12435 20374
210 912 1357 2418 3787 6205 740 3079 4577 8155 12774 20930
220 953 1417 2526 3957 6483 760 3160 4698 8372 13113 21486
230 994 1478 2634 4126 6761 780 3242 4820 8588 13452 22041
240 1035 1539 2742 4296 7039 800 3324 4941 8805 13792 22597
250 1076 1600 2851 4465 7316 820 3406 5063 9021 14131 23152
260 1117 1660 2959 4635 7594 840 3487 5184 9238 14470 23708
270 1158 1721 3067 4804 7872 860 3569 5306 9454 14809 24264
280 1199 1782 3175 4974 8150 880 3651 5427 9671 15148 24819
290 1239 1843 3284 5144 8428 900 3733 5549 9887 15487 25375
300 1280 1903 3392 5313 8706 920 3814 5670 10104 15826 25931
310 1321 1964 3500 5483 8983 940 3896 5792 10320 16165 26486
320 1362 2025 3608 5652 9261 960 3978 5913 10537 16505 27042
330 1403 2086 3717 5822 9539 980 4060 6035 10753 16844 27598
340 1444 2146 3825 5991 9817 1000 4141 6156 10970 17183 28153
350 1485 2207 3933 6161 10095
* Series 800 capacities are in blue screened area only.

Notes
1. Not valid below 30 psig set pressure. 5. The scope of the ASME Code, Section Capacity in pounds per hour of steam at
2. Capacities below 30 psig set pressure are VIII, does not include pressures below 15 10% overpressure.Valve discharging to
calculated at 3 psi overpressure. psig and therefore pressure relief valves atmospheric pressure. 2
3. Maximum set pressure for steam service set below 15 psig are not stamped with
is 1000 psig. the ASME Code Symbol. Capacities certified by the National Board of
4. To determine capacities on superheated Boiler and Pressure Vessel Inspectors and
steam or if back pressure is specified,use in accordance with the ASME Boiler and
the steam sizing formula in the Crosby Pressure Vessel Code, Section VIII.
Engineering Handbook.

Emerson reserves the right to change the contents without notice page 19
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Water Capacities Series 900 OMNI-TRIM® Valves - USCS (U.S. Customary System) Units
Note: USCS Units for water and liquids are U.S. gallons per minute (1 U.S. gallon equals .833 Imperial gallon).

Water Capacities - Differential Pressures ΔP1 5-5500 psi2

Diff. Diff.
Effective Area (sq. in.) Effective Area (sq. in.)
Pressure Pressure
ΔP1 ΔP1
(psi)
0.074 0.110 0.196 0.307 0.503 (psi)
0.074 0.110 0.196 0.307 0.503

5 4.6 6.9 940 63.8 94.9 169 264 433

10 6.5 9.7 17.4 960 64.5 95.9 170 267 438
15 8.0 11.9 21.3 33.4 54.8 980 65.1 96.9 172 270 443
20 9.3 13.8 24.6 38.6 63.3 1000 65.8 97.8 174 273 447
40 13.1 19.5 34.8 54.6 89.5 1100 69.0 102 182 286 469
60 16.1 23.9 42.7 66.9 109 1200 72.1 107 191 299 490
80 18.6 27.6 49.3 77.2 126 1300 75.0 111 198 311 510
100 20.8 30.9 55.1 86.3 141 1400 77.9 115 206 323 529
120 22.8 33.9 60.4 94.6 155 1500 80.6 119 213 334 548
140 24.6 36.6 65.2 102 167 1600 83.2 123 220 345 566
160 26.3 39.1 69.7 109 179 1700 85.8 127 227
180 27.9 41.5 73.9 115 189 1800 88.3 131 234
200 29.4 43.7 78.0 122 200 1900 90.7 134 240
220 30.8 45.9 81.8 128 209 2000 93.1 138 246
240 32.2 47.9 85.4 133 219 2100 95.4 141 252
260 33.5 49.9 88.9 139 228 2200 97.6 145 258
280 34.8 51.7 92.2 144 236 2300 99.8 148 264
300 36.0 53.6 95.5 149 245 2400 102 151 270
320 37.2 55.3 98.6 154 253 2500 104 154 275
340 38.3 57.0 101 159 260 2600 106 157 281
360 39.5 58.7 104 163 268 2700 108 160 286
380 40.5 60.3 107 168 275 2800 110 163
400 41.6 61.9 110 172 283 2900 112 166
420 42.6 63.4 113 177 290 3000 114 169
440 43.6 64.9 115 181 296 3100 115 172
460 44.6 66.3 118 185 303 3200 117 175
480 45.6 67.8 120 189 310 3300 119 177
500 46.5 69.2 123 193 316 3400 121 180
520 47.4 70.5 125 196 322 3500 123 183
540 48.3 71.9 128 200 328 3600 124 185
560 49.2 73.2 130 204 334 3700 126 188
580 50.1 74.5 132 208 340 3800 128 190
600 51.0 75.8 135 211 346 3900 130 193
620 51.8 77.0 137 215 352 4000 131 195
640 52.6 78.3 139 218 358 4100 133 198
660 53.4 79.5 141 221 363 4200 134 200
680 54.3 80.7 143 225 369 4300 136 202
700 55.0 81.8 145 228 374 4400 138 205
720 55.8 83.0 147 231 379 4500 139 207
740 56.6 84.2 150 235 385 4600 141 209
760 57.4 85.3 152 238 390 4700 142 212
780 58.1 86.4 154 241 395 4800 144 214
800 58.8 87.5 156 244 400 4900 145 216
820 59.6 88.6 157 247 405 5000 147 218
840 60.3 89.7 159 250 410 5100 148 221
860 61.0 90.7 161 253 415 5200 150 223
880 61.7 91.8 163 256 419 5300 151 225
900 62.4 92.8 165 259 424 5400 153 227
920 63.1 93.8 167 262 429 5500 154 229

Notes
1. D ifferential Pressure (ΔP) equals inlet 4. T
 he scope of the ASME Code, Section Capacity in U.S. gallons per minute of
pressure (set pressure plus overpressure) VIII, does not include pressures below 15 water at 70°F and 10% overpressure.
at flowing conditions minus back psig and therefore pressure relief valves
pressure. set below 15 psig are not stamped with Capacities certified by the National Board of
2. See pages 12 and 13 for Minimum and the ASME Code Symbol. Boiler and Pressure Vessel Inspectors and
Maximum Set Pressure Limits. in accordance with the ASME Boiler and
3. To determine capacities on liquids other Pressure Vessel Code, Section VIII.
than water or for fluid temperatures other
than 70°F, use the liquid sizing formula in
the Crosby Engineering Handbook.

Emerson reserves the right to change the contents without notice page 20
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Air Capacities Series 800* and Series 900 Valves - Metric Units

Air Capacities - Set Pressures 0.35-338 barg

Set Press. Effective Area [sq. mm.] Set Press. Set Press. Effective Area [sq. mm.] Set Press.
[barg] 47.7 71 126 198 325 [kPag] [barg] 47.7 71 126 198 325 [kPag]
1 bar incr.1 0.5 0.8 1.5 2.4 4.0 100 kPa incr. 1 bar incr. 0.5 0.8 1.5 2.4 4.0 100 kPa incr.
5 bar incr. 2.9 4.4 7.9 12.3 20.3 500 kPa incr. 5 bar incr. 2.9 4.4 7.9 12.3 20.3 500 kPa incr.
0.35 0.8 1.2 35 68 41.1 61.2 109 170 279 6800
0.40 0.8 1.2 2.3 40 70 42.3 63.0 112 175 288 7000
0.45 0.9 1.3 2.3 45 76 45.9 68.3 121 190 312 7600
0.50 0.9 1.3 2.4 3.8 6.3 50 82 49.5 73.6 131 205 336 8200
0.55 0.9 1.4 2.5 3.9 6.5 55 88 53.1 78.9 140 220 361 8800
0.60 0.9 1.4 2.6 4.0 6.7 60 94 56.7 84.3 150 235 385 9400
0.65 1.0 1.5 2.6 4.2 6.9 65 100 60.3 89.6 159 250 409 10000
0.70 1.0 1.5 2.7 4.3 7.0 70 106 63.8 94.9 169 10600
0.75 1.0 1.5 2.8 4.4 7.2 75 112 67.4 100 178 11200
0.80 1.0 1.6 2.9 4.5 7.4 80 118 71.0 105 188 11800
0.85 1.1 1.6 2.9 4.6 7.6 85 124 74.6 110 197 12400
0.90 1.1 1.7 3.0 4.7 7.8 90 130 78.2 116 207 13000
0.95 1.1 1.7 3.1 4.8 8.0 95 136 81.8 121 216 13600
1 1.2 1.7 3.1 5.0 8.1 100 142 85.4 126 226 14200
2 1.7 2.6 4.6 7.2 11.8 200 148 88.9 132 235 14800
4 2.9 4.3 7.7 12.2 19.9 400 154 92.5 137 245 15400
6 4.1 6.1 10.9 17.1 28.1 600 160 96.1 142 254 16000
8 5.3 7.9 14.1 22.1 36.2 800 166 99.7 148 264 16600
10 6.5 9.7 17.2 27.0 44.3 1000 172 103 153 273 17200
12 7.7 11.4 20.4 32.0 52.4 1200 178 106 158 17800
14 8.9 13.2 23.6 36.9 60.6 1400 184 110 164 18400
16 10.1 15.0 26.7 41.9 68.7 1600 190 114 169 19000
18 11.3 16.8 29.9 46.9 76.8 1800 196 117 174 19600
20 12.5 18.5 33.1 51.8 84.9 2000 202 121 180 20200
22 13.6 20.3 36.2 56.8 93.1 2200 208 124 185 20800
24 14.8 22.1 39.4 61.7 101 2400 214 128 190 21400
26 16.0 23.9 42.6 66.7 109 2600 220 132 196 22000
28 17.2 25.6 45.7 71.7 117 2800 226 135 201 22600
30 18.4 27.4 48.9 76.6 125 3000 232 139 206 23200
32 19.6 29.2 52.1 81.6 133 3200 238 142 212 23800
34 20.8 31.0 55.2 86.5 141 3400 244 146 217 24400
36 22.0 32.7 58.4 91.5 149 3600 250 149 222 25000
38 23.2 34.5 61.6 96.4 158 3800 256 153 228 25600
40 24.4 36.3 64.7 101 166 4000 262 157 233 26200
42 25.6 38.1 67.9 106 174 4200 268 160 238 26800
44 26.8 39.9 71.1 111 182 4400 274 164 244 27400
46 28.0 41.6 74.2 116 190 4600 280 167 249 28000
48 29.2 43.4 77.4 121 198 4800 286 171 254 28600
50 30.4 45.2 80.6 126 206 5000 292 175 260 29200
52 31.6 47.0 83.7 131 214 5200 298 178 265 29800
54 32.8 48.7 86.9 136 223 5400 304 182 270 30400
56 34.0 50.5 90.0 141 231 5600 310 185 276 31000
58 35.2 52.3 93.2 146 239 5800 316 189 281 31600
60 36.4 54.1 96.4 151 247 6000 322 192 286 32200
62 37.6 55.8 99.5 155 255 6200 328 196 292 32800
64 38.7 57.6 102 160 263 6400 334 200 297 33400
66 39.9 59.4 105 165 271 6600 338 202 301 33800

Notes
1. Not valid below 2.0 barg set pressure. 4. The scope of the ASME Code, Section Capacity in standard cubic meters of air
2. Capacities below 2.0 barg set pressure VIII, does not include pressures below 1.0 per minute at 16°C and 10% overpressure.
are calculated at 0.2 bar overpressure. barg and therefore pressure relief valves Valve discharging to atmospheric
3. To determine capacities on gases other set below 1.0 barg are not stamped with pressure. 2
than air or vapors, for fluid temperatures the ASME Code Symbol.
other than 16°C, or if back pressure is Capacities certified by the National Board of
specified, use the gas and vapor sizing Boiler and Pressure Vessel Inspectors and
formula in the Crosby Engineering in accordance with the ASME Boiler and
Handbook. Pressure Vessel Code, Section VIII.

Emerson reserves the right to change the contents without notice page 21
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Saturated Steam Capacities Unfired Pressure Vessel Service Series 800* and Series 900 Valves - Metric Units

Saturated Steam Capacities - Set Pressures 0.35-68 barg

Set Pressure Effective Area [sq. mm.] Set Pressure Set Pressure Effective Area [sq. mm.] Set Pressure
[barg] 47.7 71.0 126 198 325 [kPag] [barg] 47.7 71.0 126 198 325 [kPag]
0.1 bar incr.1 2.6 3.9 7.1 11.1 18.2 10 kPa incr. 0.1 bar incr. 2.6 3.9 7.1 11.1 18.2 10 kPa incr.
0.5 bar incr. 13.4 19.9 35.6 55.7 91.3 50 kPa incr. 0.5 bar incr. 13.4 19.9 35.6 55.7 91.3 50 kPa incr.
0.35 37.5 55.8 35 24.0 670 996 1774 2780 4554 2400
0.40 39.1 58.1 103 40 25.0 696 1036 1846 2891 4737 2500
0.45 40.5 60.2 107 45 26.0 723 1076 1917 3003 4920 2600
0.50 41.8 62.2 110 173 284 50 27.0 750 1115 1988 3114 5103 2700
0.55 43.1 64.2 114 179 293 55 28.0 777 1155 2059 3226 5285 2800
0.60 44.4 66.0 117 184 302 60 29.0 804 1195 2130 3337 5468 2900
0.65 45.7 67.9 121 189 310 65 30.0 831 1235 2202 3449 5651 3000
0.70 46.9 69.7 124 194 319 70 31.0 858 1275 2273 3560 5834 3100
0.75 48.1 71.5 127 199 327 75 32.0 885 1315 2344 3672 6017 3200
0.80 49.3 73.4 130 204 335 80 33.0 912 1355 2415 3783 6199 3300
0.85 50.6 75.2 134 209 344 85 34.0 938 1395 2487 3895 6382 3400
0.90 51.8 77.0 137 215 352 90 35.0 965 1435 2558 4007 6565 3500
0.95 53.0 78.8 140 220 360 95 36.0 992 1475 2629 4118 6748 3600
1.0 54.2 80.6 143 225 368 100 37.0 1019 1515 2700 4230 6930 3700
1.5 66.4 98 176 275 452 150 38.0 1046 1555 2771 4341 7113 3800
2.0 78 116 208 325 533 200 39.0 1073 1595 2843 4453 7296 3900
3.0 105 156 279 437 716 300 40.0 1100 1635 2914 4564 7479 4000
4.0 132 196 350 548 899 400 41.0 1127 1675 2985 4676 7661 4100
5.0 159 236 421 660 1082 500 42.0 1154 1715 3056 4787 7844 4200
6.0 186 276 492 772 1265 600 43.0 1180 1755 3127 4899 8027 4300
7.0 212 316 564 883 1447 700 44.0 1207 1795 3199 5011 8210 4400
8.0 239 356 635 995 1630 800 45.0 1234 1835 3270 5122 8392 4500
9.0 266 396 706 1106 1813 900 46.0 1261 1875 3341 5234 8575 4600
10.0 293 436 777 1218 1996 1000 47.0 1288 1915 3412 5345 8758 4700
11.0 320 476 849 1329 2178 1100 48.0 1315 1955 3484 5457 8941 4800
12.0 347 516 920 1441 2361 1200 49.0 1342 1995 3555 5568 9124 4900
13.0 374 556 991 1552 2544 1300 50.0 1369 2035 3626 5680 9306 5000
14.0 401 596 1062 1664 2727 1400 52.0 1422 2115 3768 5903 9672 5200
15.0 428 636 1133 1776 2909 1500 54.0 1476 2195 3911 6126 10037 5400
16.0 454 676 1205 1887 3092 1600 56.0 1530 2275 4053 6349 10403 5600
17.0 481 716 1276 1999 3275 1700 58.0 1584 2355 4196 6572 10768 5800
18.0 508 756 1347 2110 3458 1800 60.0 1638 2434 4338 6795 11134 6000
19.0 535 796 1418 2222 3641 1900 62.0 1691 2514 4481 7018 11500 6200
20.0 562 836 1489 2333 3823 2000 64.0 1745 2594 4623 7242 11865 6400
21.0 589 876 1561 2445 4006 2100 66.0 1799 2674 4766 7465 12231 6600
22.0 616 916 1632 2556 4189 2200 68.0 1853 2754 4908 7688 12596 6800
23.0 643 956 1703 2668 4372 2300

*Series 800 capacities are in blue screened area only.

Notes
1. Not valid below 2.0 barg set pressure. 5. T
 he scope of the ASME Code, Section Capacity in kilograms per hour of steam
2. Capacities below 2.0 barg set pressure VIII, does not include pressures below 1.0 at 10% overpressure. Valve discharging to
are calculated at 0.2 bar overpressure. barg and therefore pressure relief valves atmospheric pressure..
3. Maximum set pressure for steam service set below 1.0 barg are not stamped with
is 68.95 barg. the ASME Code Symbol. Capacities certified by the National Board of
4. To determine capacities on superheated Boiler and Pressure Vessel Inspectors and
steam or if back pressure is specified, use in accordance with the ASME Boiler and
the steam sizing formula in the Crosby Pressure Vessel Code, Section VIII.
Engineering Handbook.

Emerson reserves the right to change the contents without notice page 22
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Water Capacities Series 900 OMNI-TRIM® Valves - Metric Units

Water Capacities - Differential Pressures ΔP1 0.4-380 bar2

Diff. Diff. Diff. Diff.
Effective Area [sq. mm] Effective Area [sq. mm]
Pressure Pressure Pressure Pressure
ΔP1 ΔP1 ΔP1 ΔP1
[bar] 47.7 70.1 126 198 325 [kPa] [bar] 47.7 70.1 126 198 325 [kPa]

0.4 18.9 28.2 50.2 40 118 326 484 863 1352 2216 11800
0.6 23.2 34.5 61.5 96.4 158 60 124 334 496 885 1386 2272 12400
0.8 26.8 39.9 71.1 111 182 80 130 342 508 906 13000
1 30.0 44.6 79.5 124 204 100 136 350 520 927 13600
2 42.4 63.1 112 176 288 200 142 357 531 947 14200
4 60.0 89.2 159 249 408 400 148 365 542 967 14800
6 73.5 109 194 305 499 600 154 372 553 986 15400
8 84.9 126 224 352 577 800 160 379 564 1005 16000
10 94.9 141 251 393 645 1000 166 386 574 1024 16600
12 103.9 154 275 431 706 1200 172 393 585 1042 17200
14 112.3 166 297 465 763 1400 178 400 595 1060 17800
16 120.0 178 318 498 816 1600 184 407 605 1078 18400
18 127.3 189 337 528 865 1800 190 413 615 19000
20 134.2 199 355 556 912 2000 196 420 624 19600
22 140 209 372 584 957 2200 202 426 634 20200
24 147 218 389 610 999 2400 208 432 643 20800
26 153 227 405 635 1040 2600 214 439 652 21400
28 158 236 420 659 1079 2800 220 445 661 22000
30 164 244 435 682 1117 3000 226 451 670 22600
32 169 252 449 704 1154 3200 232 457 679 23200
34 175 260 463 726 189 3400 238 463 688 23800
36 180 267 477 747 1224 3600 244 468 697 24400
38 185 275 490 767 1257 3800 250 474 705 25000
40 189 282 502 787 1290 4000 256 480 713 25600
42 194 289 515 807 1322 4200 262 485 722 26200
44 199 295 527 826 1353 4400 268 491 730 26800
46 203 302 539 844 1383 4600 274 496 738 27400
48 207 309 550 862 1413 4800 280 502 746 28000
50 212 315 562 880 1442 5000 286 507 754 28600
52 216 321 573 898 1471 5200 292 512 762 29200
54 220 327 584 915 1499 5400 298 518 770 29800
56 224 333 595 931 1526 5600 304 523 778 30400
58 228 339 605 948 1553 5800 310 528 785 31000
60 232 345 615 964 1580 6000 316 533 793 31600
62 236 351 626 980 1606 6200 322 538 800 32200
64 240 356 636 996 1632 6400 328 543 808 32800
66 243 362 645 1011 1657 6600 334 548 815 33400
68 247 367 655 1026 1682 6800 340 553 822 34000
70 251 373 665 1041 1707 7000 346 558 830 34600
76 261 389 693 1085 1778 7600 352 563 837 35200
82 271 404 719 1127 1847 8200 358 567 844 35800
88 281 418 745 1168 1914 8800 364 572 851 36400
94 291 432 770 1207 1978 9400 370 577 858 37000
100 300 446 795 1245 2040 10000 376 582 865 37600
106 309 459 818 1282 2100 10600 380 585 869 38000
112 317 472 841 1318 2159 11200

Notes
1. D
 ifferential Pressure (ΔP) equals inlet 4. The scope of the ASME Code, Section Capacity in liters per minute of water at
pressure (set pressure plus overpressure) VIII, does not include pressures below 1.0 21°C and 10% overpressure.
at flowing conditions minus back barg and therefore pressure relief valves
pressure. set below 1.0 barg are not stamped with Capacities certified by the National Board of
2. See pages 14 and 15 for Minimum and the ASME Code Symbol. Boiler and Pressure Vessel Inspectors and
Maximum Set Pressure Limits. in accordance with the ASME Boiler and
3. To determine capacities on liquids other Pressure Vessel Code, Section VIII.
than water or for fluid temperatures other
than 21°C, use the liquid sizing formula in
the Crosby Engineering Handbook .

Emerson reserves the right to change the contents without notice page 23
 Crosby Series 800 and 900 OMNI-TRIM®
Pressure Relief Valves

Series 800 and Series 900 Pressure Relief Valve Configurations

Series 800 Series 900

Standard Threaded Threaded Standard Threaded Threaded

MNPT x FNPT1 FNPT x FNPT1 MNPT x FNPT3 FNPT x FNPT3
FNPT inlet not available in
No. 5 orifice.

Flange x Flange2 Male SW x Male SW5

Flanged connections (Socket Weld) Flange x Flange4 Male SW x Male SW5
available in Nos. 6 and 7 (Socket Weld)
orifices only.

Notes
1. Dimensions, weights, and pressure/ temperature ratings are found on pages 10 and 12.
2. Dimensions, weights, and pressure/ temperature ratings are found on pages 11 and 13.
3. Dimensions, weights, and pressure/ temperature ratings are found on pages 14 and 16.
4. Dimensions, weights, and pressure/ temperature ratings are found on pages 15 and 17.
5. Contact factory for dimensions, weights, and pressure/temperature ratings.

Bolted Cylinder
MNPT x FNPT3
Available in No. 5 orifice only.

Emerson reserves the right to change the contents without notice page 24