MasterTug
Up to 20,000kg
Compact, powerful and easy to use electric tugs for the controlled movement of loads up to 20,000kg
The MasterTug range delivers unrivalled manoeuvrability when moving heavy-wheeled loads weighing up to 20,000kg. Utilising a unique weight transfer principle, the MasterTug range can move heavy weights whilst retaining an incredibly compact machine footprint. The design makes the MasterTug range perfect for working in confined spaces and facilitating precise movements.
With ergonomic controls, lightweight steering and an intuitive design, the MasterTug takes the strain and empowers an operator to move heavy loads with complete control. A secure coupling system maximises load security and performance, guaranteeing total peace of mind.
The powerful performance of the MasterTug allows operators to push, pull and steer loads inside, outside and on slopes with complete control.
MasterTug Key Features
With a design that maximises control and safety, the MasterTug range of electric tugs delivers maximum manoeuvrability and precision, protecting operators, loads and the surrounding environment.
Safety
- Audible horn, flashing safety light, emergency stop button and anti-crush button
- Speed control with two-speed selector switch option for maximum control
- Complete load security
Performance
- Powerful weight-moving capabilities through weight transfer
- Start, move and stop movement on slopes
- Optimised hydraulics guarantee a smooth connection and movement
Power
- AC motor optimises speed and power
- Slide out, interchangeable batteries deliver 24/7 performance
- An optional Battery Protection System maximises longevity
Connection
- Secure coupling system delivers controlled movement of loads
- Unique mast design enables operators to connect to loads at different heights
- CombiCoupling, BoxCoupling and custom coupling options available
Explore the MasterTug Range
No operator license required, the MasterTug range maximises operational efficiency and helps businesses reduce reliance on traditional material handling equipment to minimise downtime.
Custom solution available, contact us here.
MT200
- Load capacity 2000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 10.6 km
- Charge time (external charger) 3.75h
- Maximum push force 140 kg
- Maximum pull force 140 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 570 x 1080 x 1163 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel No
- ATEX Yes
MT300+
- Load capacity 3000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 11.7 km
- Charge time (external charger) 5h
- Maximum push force 210 kg
- Maximum pull force 210 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 570 x 1393 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT400+
- Load capacity 4000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 12.2 km
- Charge time (external charger) 7h
- Maximum push force 280 kg
- Maximum pull force 280 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 570 x 1393 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT600+
- Load capacity 6000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 8.4 km
- Charge time (external charger) 7h
- Maximum push force 420 kg
- Maximum pull force 420 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 570 x 1393 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT800+
- Load capacity 8000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 11.7 km
- Charge time (external charger) 6h
- Maximum push force 560 kg
- Maximum pull force 560 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 741 x 1550 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1000+
- Load capacity 10000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 9.5 km
- Charge time (external charger) 6h
- Maximum push force 700 kg
- Maximum pull force 700 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 741 x 1550 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1200+
- Load capacity 12000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 8 km
- Charge time (external charger) 6h
- Maximum push force 840 kg
- Maximum pull force 840 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 741 x 1550 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1500+
- Load capacity 15000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 6.5 km
- Charge time (external charger) 6h
- Maximum push force 1050 kg
- Maximum pull force 1050 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 741 x 1550 x 1172 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT2000+
- Load capacity 20000 kg
- Maximum slope 8 degrees
- Max distance per charge (standard battery) 5.1 km
- Charge time (external charger) 7h
- Maximum push force 1400 kg
- Maximum pull force 1400 kg
- Standard IP rating IP44
- Dimensions (w x l x h) 860 x 1613 x 1190 mm
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel No
- ATEX Yes
Download technical datasheet
Safety & machine options
Designed with the operator in mind, the MasterTug range is simple to use, reliable and flexible. Packed full of features to help drive safety and efficiency, a range of additional options are also available.
Combi coupling
Creates a secure connection optimising performance and manoeuvrability.
Combi lock
Works alongside the CombiCoupling to guarantee total load security.
Box coupling
Benefit from a secure connection, perfect for rough surfaces with the BoxCoupling system.
Channel coupling
Connect directly to your load to maximise flexibility.
Custom couplings
Connect directly to your load to maximise flexibility.
High-capacity batteries
Increased capacity batteries for longer performance.
Lithium battery
Power when you need it, enabling opportunity charging for demanding applications.
Battery protection system
Maximise your battery service life by preventing battery damage.
Internal onboard chargers
Our onboard chargers provide flexible charging when you need it.
External charger
Guarantees fast, optimised charging for fixed locations.
Battery stand
Make battery changes easy with our battery stand, perfect for storage.
Battery trolley
Easy, hassle-free battery changeovers with the flexibility of a mobile trolley.
Two speed selector switch
Adjustable speed settings at your fingertips.
Safety light beeper
Maximise safety when moving loads through congested areas.
Emergency stop
Allows you to immediately stop the machine.
Anti-crush button
Protect operators and maximise operator safety when moving loads.
Warning horn
Perfect for congested areas, alert pedestrians when moving loads.
Automatic cut-off
Preventing accidental operation of the machine.
Castor guard
Maximises operator safety and prevents the risk of foot trapping and injuries.
Remote control
Maximise visibility when moving loads in straight lines or on rails.
We have an MT600+ and an MT1000+, MasterMover always attend site on-time for any maintenance or issues, and are always very helpful. Everyone I've dealt with at MasterMover has been very knowledgeable and helpful.
David Uden-CorrickTest Cell Team Leader, Rolls-Royce
Benefits of the MasterTug Range
The MasterTug range of electric tugs is used across the world in industrial manufacturing, offering the controlled movement of loads inside, outside and on slopes:
Safe movement of loads weighing up to 20,000kg
License-free operation
Zero emissions
Compact machines for tight spaces
Secure movement of loads
Eliminate manual handling
Suitable for indoor and outdoor use
Easy and secure couplings
Your Questions, Answered – FAQs
No, electric tugs do not lift the load. They are designed to keep the load safely on the ground, maximising safety and reducing risk.
Yes, the MasterTug range can push, pull and steer heavy loads weighing up to 20,000kg.
With the Two Speed Selector switch, ‘Tortoise’ mode enables you to maximise control and operate the machine at a slower speed setting of 1.2kph. In the faster ‘Hare’ setting, the machine’s speed is 3kph. Machines can be set with custom speed settings where required, with a maximum programmable speed of 6kph.
Battery performance varies from model to model and is influenced by load weight, battery capacity, environmental conditions and usage.
Individual battery performance data can be found on the Technical Specification Sheets for each model.
A range of coupling options are available across the range that maximise performance, security and safety. Custom coupling solutions can also be designed for unique applications.
Yes, the MasterTug range can work safely on slopes. When it comes to electric tugs, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope.
Therefore, if the weight of the load is already close to the maximum capacity of the machine, a more powerful machine may be needed to move the load on a slope. We carry out a full evaluation of your application to ensure any machine is suited to your needs.
We’re often asked how such small machines can move such heavy and large loads. The unique design of the MasterTug range means it can move heavy loads of up to 20,000kg, much greater in size than the tug. This is through our patented weight transfer system. This design transfers an element of the load weight down through the MasterTug’s drive wheel to gain traction.
No, unlike lifting equipment such as forklift trucks and cranes, an electric tug does not require a license to operate. A license-free operation reduces downtime and maximises operational efficiency, reducing wasted time waiting for a licensed driver.
Minimal training is required to safely operate an electric tug and we offer training packages to suit every requirement.
Sectors we work in
Aerospace
Unlock safer material handling processes in the aerospace industry with electric tugs.
Energy & Petrochemical
Maximum performance and manoeuvrability of heavy loads in the energy industry.
Automotive & Heavy Plant
Choose electric tugs to enhance lean processes and increase shop floor flexibility.
Food & Beverage
Eliminate manual handling with electric tugs for safer food material handling – maximising efficiency and reducing the risk of injuries.
Retail, Logistics & Warehousing
The ideal manual handling solution to maximise efficiency and safety within retail and logistics.
Pharmaceutical & Life Sciences
Safely manoeuvre heavy, high-value equipment, eliminating manual handling and maximising production efficiency.
Facilities & Waste
Eliminate manual handling and maximise safety in facilities and waste management.
Manufacturing & Assembly
Industrial manufacturers trust electric tugs to improve workplace safety and supercharge operational efficiency.
Ready to Unlock Safer Operations?
Are you looking to improve safety and efficiency in your operations? Contact us to discover how you could transform your processes to enhance efficiency and maximise workplace safety with an electric tug or electric tow tug.
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