Proper maintenance and testing of cylinders or other high pressure hydraulic equipment reduces system failures, downtime, and improves overall company profitability. Optimizing job site safety helps avoid costly project delays due to equipment malfunctions. This session will analyze the results of dynamic versus static testing; provide a practical understanding of the dynamic testing process; and quantify the benefits of dynamic testing. Gain a greater understanding of an employer's responsibility to mitigate jobsite risks by ensuring equipment is in good working condition. Register for this Workshop session today: scranet.org/crw2024Michael Beres, Engineered Rigging
Safety first! 🛡️ In construction, safety is not just a priority, it’s a fundamental aspect of every project. Let’s make sure to always follow protocols, wear appropriate gear, and look out for each other to ensure everyone goes home injury-free at the end of the day. Remember, a safe workplace is a productive workplace! 💪”
#safety#welding#mechanical#pipefitting#seguridad#soldadura#chp#greenenergy
The most important maintenance of engineering machinery and equipment is greasing!
Grease is one of the important steps in the maintenance of engineering machinery and equipment, which can effectively lubricate mechanical parts, reduce wear and friction, and extend the service life of the equipment. Regular greasing can ensure the normal operation and efficient work of the equipment to avoid failure and damage. Therefore, regular inspection and greasing is one of the most important aspects of engineering machinery and equipment maintenance.
The Art of Rigging: Safety & Efficiency for Critical Load Handling Activities (LHA)
In the meticulous arena of rigging and lifting operations for critical load movements, mastering the art of rigging is not just simply moving loads – it's a symphony of safety, precision, and efficiency. Each operation is a complex interplay of factors where every detail matters, from initial concepts through final execution.
The foundation for successful load handling operations lies in thorough planning and design. Creating detailed rigging documentation is not merely a procedural step; it's about envisioning the entire – load movement process, foreseeing potential challenges, and devising strategies to overcome them. These documents serve (in some cases, literally) as the “blueprint,” guiding every subsequent step and ensuring that everyone involved has a clear understanding of the tasks at hand.
The complexity of critical load movement demands more than just well-laid plans. The role of third-party lift plan review is crucial. This unbiased evaluation of rigging plans, equipment choices, and load movement procedures, adds a critical layer of safety, bringing an external perspective that can identify overlooked risks and suggest improvements. This process is integral in creating a culture of safety and accountability, ensuring that all load handling operations are safely and successfully executed.
Rigging engineering applies scientific and engineering principles to the design and execution of lifting and load handling operations. It’s about optimizing process, ensuring structural integrity, and maximizing operational safety and efficiency. This involves meticulous calculations, material selection, and understanding the physics behind load movement dynamics. Rigging engineering is the cornerstone that ensures the safety and success of complex lifting tasks.
In any lifting or load movement operation, understanding and respecting the limits of equipment and materials is paramount. It's about balancing the load's demands with the capabilities of the rigging gear and lifting devices. This balance is critical in preventing accidents and ensuring the longevity of the equipment.
Finally, the human element in rigging and load movement cannot be overstated. It’s the skill, experience, and communication among the team that brings the plan to life and ensures success. Regular training, clear communication, and a commitment to best practices are essential in fostering a safety-first environment.
The art of rigging and load movement planning is a comprehensive set of disciplines that blend planning, engineering, and physical execution. It's a continuous pursuit of excellence where safety and efficiency are not just goals but fundamental principles that govern every load movement operation.
#loadhandlingactivities#cranesafety#rigging#riggingtraining#liftplan
The container is lifted using a crane, to be lifted and moved from the building to the top of the building, with container dimensions: Length 6m, Width 2.4m, Height 2.7m, and Weight 20 tons. The risk of this lifting operation is that if the crane, slings and crane angle are not adjusted according to the weight of the container, it could result in the crane collapsing or breaking, and the slings will break if not aligned correctly.
Practitioner-Trainer : @Gunawan Hr
Lecturer: @Alvian Iqbal Hanif Nasrullah
Rigging & Hoisting Techniques
Center of Excellence Construction & Vehicle Simulation (CoE CVS)
@UMM Mechanical Engineering
Welding porosity is a crucial issue that can undermine the strength and durability of welds.
For professionals in the manufacturing and construction industries, comprehending what welding porosity is, how to detect it, and how to prevent it is essential.
This blog explores the intricacies of welding porosity, its types, detection techniques, and prevention strategies.
https://lnkd.in/eC3iE56q#welding#construction#scottprocess#SPSI
Some advantages of Micro Welding.
Tight spaces
The most obvious benefit of micro welding is the ability to weld in very tight spaces. This means that we can perform welds in joints or other tight spaces whereas regular welding equipment could not be used to complete these tasks. They can also be used on items that are not in a confined space but are too small for other welding techniques to complete effectively, such as fine wires.
Quality
Micro welding allows for precision. The small tools used to complete these delicate tasks can complete them at the highest quality and at a quick rate. The small, gentle arc allows for consistent welding over short durations that are perfect for completing accurate welds on small objects. If other welding methods are used for these smaller objects, the risk of damaging the products instead of performing a quality weld is high.
Costs
Micro welding is a very cost-effective method of welding small objects. The quality of the work, combined with the quick results allows our welders to run an efficient, productive business. The tasks can be completed in a much quicker time, meaning that final product assemblies can be provided to customers sooner.
What is WICH System ®?
The WICH System ® (Welding Isolation Chamber Habitat) represents a patented, adaptable, and customizable solution tailored for the facilitation of hot work, such as welding, cutting and etc. in hazardous environments both offshore and onshore. This innovative system effectively isolates ignition sources generated during hot work operations within the Hot work Safety Enclosure (HSE), safeguarding them from potentially flammable gases external to the HSE.
Primarily, the overpressure within a WICH System ® serves to impede the ingress of potentially explosive substances and gases, enabling hot work to be conducted in areas typically deemed hazardous. This capability mitigates the need for costly and unwarranted plant shutdowns.
Designed with flexibility in mind, the WICH System ® offers enhanced facilitation of hot work activities. Available in a variety of sizes and versatile designs, it can be easily accommodated in any space and its components are effortlessly transportable. Furthermore, the system's utilization of scaffolding and pliable coverings allows for construction around obstacles such as pillars, enhancing its adaptability and usability.
The #RoofAirRaising Process for Storage Tanks:
Preparation and Deck Assembly: The process begins with the installation of the outer bottom plate and shell of the tank. Deck plates are then installed on the bottom plates.
Central Ring and Roof Plate Installation: A central ring is assembled on a temporary column, and temporary supports are placed around the internal circumference of the shell.
Installation of Necessary Accessories: Before air raising, essential accessories are installed, including compression bars, leveling cables, sealing systems, manometers, and blowers.
Levelling Cable Installation: Levelling cables are installed to assist in stabilizing the roof as it travels from the bottom of the tank to its final position. The tension of these cables is carefully adjusted using turnbuckles and checked using the resonant frequency method.
Arrangement of Air Blowers: Two blowers are erected on temporary plates of the shell to supply the necessary air pressure for lifting the roof. One blower serves as the main unit, while the other acts as a standby option for redundancy.
Sealing System Arrangement: To prevent air leakage during the lifting process, a sealing system is designed and implemented. Temporary bent plates, polyethylene sheets, and wire mesh are utilized to seal gaps between the roof and shell, ensuring an airtight seal.
Measuring Equipment Installation: A measuring system comprising meter tapes is installed at four positions along the shell to monitor the levelness of the roof structure during lifting.
Manometer Installation: Three manometers are installed around the tank to measure the inside pressure during air raising.
Preparation for Roof Fixing Work: Necessary tools and equipment for aligning and fixing the roof are arranged, including levers, jacks, welding equipment, and welders.
Pre-Air Rising Inspection: Before the actual lifting operation, a pre-air rising phase is conducted to check various conditions, including floating pressure, blower damper opening ratio, roof slope, sealing condition, and worker preparation.
Roof Air Rising: The actual lifting operation begins with the simultaneous activation of the two blowers. The roof is carefully monitored for levelness as it rises, with adjustments made as necessary to ensure proper alignment and stabilization.
Fixing and Welding of Roof: Once the roof reaches its final position, it is fixed and welded to the compression bar using lugs and channels.
Safety Considerations: Before initiating the lifting operation, thorough safety checks are conducted on all tools, equipment, generators, and blowers. Weather conditions are also assessed, and leveling cables and temporary seals are confirmed to be fully installed and functional.
#Chemical_Engineer#Chemical_Process_Engineer#OilGas#Petrochemical#Petroleum#Ammonia#Urea#CO2#CO2_Capture#Design#FEED#piping
part-02
E6013: These rods have a low-hydrogen potassium-based flux coating. They produce minimal slag and offer excellent weld penetration, making them ideal for indoor welding or welding thin metals.
Welding Techniques:
E6010: These rods require a specific technique called “drag welding.” The rod is held at a 45-degree angle to the workpiece, and the welder drags the rod along the joint, creating a deep, narrow weld. This technique is suitable for welding thick metals or making root passes.
E6013: These rods are used with a “whip and pause” technique. The rod is held perpendicular to the workpiece, and the welder makes short, quick whipping motions while pausing briefly between each whip. This technique produces a wider, shallower weld and is commonly used for welding thin metals or making fill passes.
Applications:
E6010: Due to their ability to withstand wind, 6010 rods are often used in outdoor construction, shipbuilding, and heavy equipment repair.
E6013: These rods are commonly used in indoor welding applications, such as automotive, plumbing, and fabrication work.
President/Chief Engineer
1moThis will be a good presentation and timely topic of static vs. dynamic testing. Looking forward to it.