AIR FLOW VISUALIZATION STUDIES IN PHARMACEUTICAL Smoke studies or airflow visualizations are planned activities; these are performed as part of the HVAC qualification of clean rooms. The purpose of this test is to confirm either the airflow direction or airflow pattern or both in regard to the design and performance specifications. The smoke test or airflow visualizations are required to be done in clean rooms at both “at rest” and “In operation” conditions. This test helps identify and minimize airflow disruptions or turbulence in the unidirectional airflow zones caused during manufacturing. https://lnkd.in/gt7kE5ad
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#Pharmaceutical #Isolators * The pharmaceutical isolator is a bacteriologically sealed enclosure used in the medical and pharmaceutical environment for toxic processes and aseptic filling process. It is made of a perfectly sterile main isolator where the products are handled, stored or packaged using shoulder-high gloves placed on one of the walls. It also includes transfer systems that allow the entry and exit of the products and the elimination of waste without breaking aseptic conditions. *The pharma isolator is designed to meet two essential requirements: Containment: 1. In production sites, an isolator allows the containment of pharmaceutical processes. They require a protected environment, free of viable microorganisms. The isolator ensures the production area and the personnel/environment are separate. Its role is to prevent contamination from one area spreading to the other. This technology provides a higher level of containment than the traditional clean room and uses an integrated decontamination system. 2. In general, the isolator is decontaminated by a sterilizing gas: hydrogen peroxide or H202. It uses very high efficiency filters for maximum product protection. These systems aim to eliminate microbes and particles from all possible sources of contamination such as the external environment and operators. 3. Product transfer Even when products are introduced into the enclosure or extracted from it, containment must be maintained and the atmosphere must be preserved from any contamination. This is where the transfer lock comes in. This system simplifies not only the transit of products and materials, but also the evacuation of waste, thus ensuring that the asepsis of the environment is always respected. Isolators for the pharmaceutical industry must comply with the class A Standards as outlined in the EU GMP Classification OJ 07/01/97. 4. The isolator can be equipped with many optional accessories such as hooks on docking bars, welders, cooling trays, cleaning accessories…
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HVAC maintenance is important in the pharmaceutical industry for many reasons, including: Ensuring product quality: HVAC systems help maintain controlled environments that prevent cross-contamination and ensure the safety, quality, and efficacy of pharmaceutical products. Compliance with regulations: HVAC systems help ensure compliance with regulations. Reducing downtime: HVAC maintenance can help minimize downtime and avoid costly breakdowns. Protecting personnel: HVAC systems help protect personnel. Energy efficiency: HVAC systems account for a large proportion of the energy used in pharmaceutical facilities. Regular maintenance can help ensure the system is running efficiently, which can help save money on energy bills. Extending equipment lifespan: Regular maintenance can help extend the lifespan of HVAC systems. Avoiding costly repairs: Regular maintenance can help identify potential issues before they escalate into emergency repairs. Improving air quality: Regular maintenance can help ensure that air purification systems are effective, maintaining a clean environment. #pharmaceuticals #QA #QC #HVAC #ENGINEERING Mukesh Nishad
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🔍 Dive into the world of pharma manufacturing with Principal and Mechanical Engineer Erik Eaves, P.E. in his article “Key Considerations for Designing an Efficient Material Transfer Station Suite” for Pharma Manufacturing’s July issue. 🏭💡 Discover the essential elements for designing top-tier Material Transfer Stations. Learn how containment, HVAC, controls, and electrical needs play a pivotal role in CGMP compliance! 🌟 #drugmanufacturing, #HVAC, #mcclureengineeringpublished, #pharmaceuticalmanufacturing, #mechanicalengineering #mcclureengineeringstl https://bit.ly/4d8Fvui
Key Considerations for Designing an Efficient Material Transfer Station Suite
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Senior Manager Production at Highnoon Laboratories Limited (Official) Founder and Author at Pharmainform
👉Pass Box In Pharma? 👉Types Of Pass Box? 👉Static Pass Box? 👉Dynamic Pass Box? 👉Purpose Of Pass Box? Learn all about pass boxes installed in pharma and it is common observation that many pharma lack pass through box installation in general areas. Read All In Following https://lnkd.in/dVd-BYzR
Pass Box In Pharma - Pharmainform
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Different Types of Airlocks in Pharmaceutical Plants https://lnkd.in/gPPB8S9n Definition of Airlock: Commonly used in the pharmaceutical industry to maintain cleanliness and prevent contamination of the manufacturing environment. Airlocks are called PAL (Personnel Air Lock) when used for personal and MAL (Material Air Lock) when used for transferring the material and can also use for transfer the waste and called (waste airlock). Airlock is a small, enclosed space that is used to transition between clean and non-clean areas. It typically consists of two or more doors that can be opened and closed to allow personnel or material to pass through while maintaining a separation between the two areas
Different Types of Airlocks in Pharmaceutical Plants
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DOWNLOAD QUALIFICATION PROTOCOL OF DISPENSING / SAMPLING BOOTH (RLAF): https://lnkd.in/gUJSmwAV Reverse Laminar Airflow (RLAF), also known as a Sampling and Dispensing Booth, is a specialized piece of equipment widely used in the pharmaceutical industry to provide a clean, controlled environment for handling powders and other particulate materials. Applications of RLAF in Pharmaceutical Manufacturing Powder Handling: RLAF booths are commonly used for tasks such as weighing, dispensing, and transferring powders. Sampling: They can also be used for sampling pharmaceutical products to ensure quality and consistency. Aseptic Processing: RLAF can be used in areas where aseptic conditions are required, such as the filling of sterile products. Key aspects of Reavers laminar airflow qualification: Evaluate the system’s performance during routine operations and under simulated worst-case scenarios. Installation Qualification (IQ): Verify the correct installation of the Reaver unit according to manufacturer’s specifications and site requirements. Check the integrity of electrical connections, air supply, and exhaust systems. Ensure that the unit is properly grounded.
DOWNLOAD QUALIFICATION PROTOCOL OF DISPENSING / SAMPLING BOOTH (RLAF)
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Senior Manager Production at Highnoon Laboratories Limited (Official) Founder and Author at Pharmainform
👉Pass Box In Pharma? 👉Types Of Pass Box? 👉Static Pass Box? 👉Dynamic Pass Box? 👉Purpose Of Pass Box? Learn all about pass boxes installed in pharma and it is common observation that many pharma lack pass through box installation in general areas. Read All In Following https://lnkd.in/dVd-BYzR
Pass Box In Pharma - Pharmainform
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*Ensuring Clean Air: The Role of HEPA Filters and HVAC Systems in Pharmaceutical Environments* Part 2 - HVAC System *HVAC Systems: The Heart of Cleanroom Environments* HVAC system in a pharmaceutical setting is much more than a simple climate control system. It is meticulously designed to control temperature, humidity, and air pressure, creating an optimal environment for pharmaceutical production. The integration of HEPA filters within HVAC systems enhances their capability to maintain sterile and controlled conditions. *Key Features of Pharmaceutical HVAC Systems:* - *Air Pressure Control:* Differential air pressures are maintained to prevent cross-contamination between clean and less clean areas. - *Temperature and Humidity Control:* Specific temperature and humidity levels are maintained to ensure product stability and comfort for personnel. - *Air Changes per Hour (ACH):* High air change rates are employed to dilute and remove airborne contaminants rapidly. *Compliance and Regulatory Standards* Pharmaceutical facilities must comply with various global regulatory standards, including those set by the FDA (Food and Drug Administration) and the EMA (European Medicines Agency). These standards dictate the necessary air quality and clean-room classifications required for different stages of pharmaceutical production. HEPA filters and advanced HVAC systems are integral to meeting these stringent standards. Regular validation and maintenance of these systems are required to ensure continued compliance and optimal performance. *Innovations and Trends* The pharmaceutical industry is witnessing continuous advancements in HVAC and HEPA filtration technologies. Innovations such as energy-efficient HVAC systems, advanced filtration materials, and smart monitoring technologies are paving the way for more efficient and sustainable operations. *Energy Efficiency:* Modern HVAC systems are designed to be more energy-efficient, reducing operational costs while maintaining high air quality standards. *Advanced Filtration Materials:* New materials and filter designs are being developed to enhance filtration efficiency and longevity. *Conclusion* The integration of HEPA filters within HVAC systems is a critical component in maintaining the high air quality standards required in pharmaceutical environments. These systems not only ensure product integrity and safety but also help facilities comply with stringent regulatory standards. As technology advances, the pharmaceutical industry continues to benefit from more efficient, reliable, and innovative HVAC and filtration solutions, driving improvements in both operational efficiency and environmental sustainability. Investing in advanced HVAC systems with HEPA filtration is not just a regulatory requirement but a commitment to quality and excellence in pharmaceutical manufacturing.
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Sr. Executive-Project & Engineering Wallace pharmaceutical |Ex Ind swift |Ex Saurav | Ex Alkem |Ex Windlass |Ex Torrent |Ex Cipla |Ex healers labs
HVAC fundamentals for Pressure in the Pharmaceutical Industry Types of Pressure- Bubble, Sink, and Cascade Pressure control is a critical aspect of pharmaceutical manufacturing, particularly in cleanrooms where contamination must be minimized. To maintain a controlled environment, different pressure differentials are established between various areas. This is achieved through the use of bubble, sink, and cascade airlocks. Bubble Airlock * Pressure differential: Higher inside than outside * Purpose: Prevents contaminants from entering the cleanroom. * Common use: In areas requiring high levels of contamination control, such as aseptic filling lines or sterile compounding. Sink Airlock * Pressure differential: Lower inside than outside * Purpose: Prevents contaminants from escaping the cleanroom. * Common use: In areas where hazardous materials are handled, such as bulk drug manufacturing or cytotoxic drug preparation. Cascade Airlock * Pressure differential: Intermediate between two adjacent areas * Purpose: Acts as a buffer between areas with different pressure differentials. * Common use: In facilities with multiple cleanrooms or controlled areas, where a gradual transition in pressure is required. hashtag #Pharma hashtag #pharmaceutical hashtag #hvac hashtag #drug hashtag #differentialpressure hashtag #ishrae hashtag #ispe ,
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DOWNLOAD QUALIFICATION PROTOCOL OF DISPENSING / SAMPLING BOOTH (RLAF): https://lnkd.in/gkU-g-Ty Reverse Laminar Airflow (RLAF), also known as a Sampling and Dispensing Booth, is a specialized piece of equipment widely used in the pharmaceutical industry to provide a clean, controlled environment for handling powders and other particulate materials. Applications of RLAF in Pharmaceutical Manufacturing Powder Handling: RLAF booths are commonly used for tasks such as weighing, dispensing, and transferring powders. Sampling: They can also be used for sampling pharmaceutical products to ensure quality and consistency. Aseptic Processing: RLAF can be used in areas where aseptic conditions are required, such as the filling of sterile products. Key aspects of Reavers laminar airflow qualification: Evaluate the system’s performance during routine operations and under simulated worst-case scenarios. Installation Qualification (IQ): Verify the correct installation of the Reaver unit according to manufacturer’s specifications and site requirements. Check the integrity of electrical connections, air supply, and exhaust systems. Ensure that the unit is properly grounded.
DOWNLOAD QUALIFICATION PROTOCOL OF DISPENSING / SAMPLING BOOTH (RLAF)
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