Earlier last month, I had the privilege to witness and assist with a Calibration of 1 x Flow meter with a Calibrations Technician from a Reputable Calibration Company.
The master meter (MM) used was an Avery Hardoll – BM650, an industry standard used for calibration of working flow meters, where repeatability and reliability are essential.
The meter under Test was a Total Control System (TCS) – 700 – 35SPA4AL, with the following flow rate ranges;
Max Flow Rate = 1135 LPM
Min Flow Rate = 113 LPM
Firstly, the MM was sat parallel to the meter to be tested and respective flanges, fittings & Pressure Gauge were mounted onto the receiving and discharge ends of the MM.
2 x 3-inch, 3m hoses were connected from the discharge end of the meter under test to the inlet of the MM and from the MM’s discharge end into a tanker Truck.
The tanker truck used had a 18,000 litres safe fill capacity (4 compartments x 4500Ltrs each).
We did 6 runs of 1500Ltrs each, running at an average flow rate of 800 LPM, using up 2 compartments of the Tanker Truck (9000Ltrs).
As per normal procedure, there should be a minimum of 3 Pre-Proving runs and if acceptance tolerance levels are out of range, the Prover of the meter under test needs to be adjusted to cater for the error incurred. The adjustments will continue (through Post Proving) until results from the runs indicate repeatability of results within the acceptance tolerance, then the Cal Tech can give a green light and pass the meter under calibration.
Fortunately, for the meter we calibrated, after the first 3 pre-proving runs, all results were within the Acceptance Tolerance, thus, after 3 runs of 1500 LPM, the TCS 700 – 35SPA4AL flow meter was giving of the actual preset volume correctly and the average meter errors were within the accepted tolerance +/- 0.05%.
With satisfaction that the existing meter was operating after the 3 pre – proving runs, we did additional 3 runs, and all passed as expected.
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Welcome to the Level 3 club🙂….Great job Dave!