A novel piezoelectric ZnO nanogenerator on flexible
metal alloy substrate
Venkateswarlu Gaddam, Sudeep Joshi, Mitesh Parmar
and K. Rajanna
Department of Instrumentation and Applied Physics
Indian Institute of Science
Bangalore, India
[email protected],
[email protected]
Abstract—In this paper, we report a novel piezoelectric ZnO
nanogenerator on flexible metal alloy substrate (Phynox alloy)
for energy harvesting and sensing applications. The vertically
aligned ZnO nanowires are sandwiched between Au electrodes.
The aligned growth of ZnO nanowires have been successfully
synthesized on Au coated metal alloy substrate by hydrothermal
method at low temperature (95±1 °C). The as-synthesized
vertically aligned ZnO nanowires were characterized using FESEM. Further, PMMA is spin coated over the aligned ZnO
nanowires for the purpose of their long term stability. The
fabricated nanogenerator is of size 30mm x 6mm. From energy
harvesting point of view, the response of the nanogenerator due
to finger tip impacts ranges from 0.9 V to 1.4V. Also for sensing
application, the maximum output voltage response of the
nanogenerator is found to be 2.86V due to stainless steel (SS)
ball impact and 0.92 V due to plastic ball impact.
Keywords: ZnO nanowires, nanogenerator, piezoelectricity
I.
INTRODUCTION
Powering nano scale devices is the main challenge in the
present day nanotechnology world. The potential power
sources for nano devices are vibrational energy, mechanical
energy, solar energy, hydraulic energy [1]. Moreover the
miniaturization of portable electronic devices is very difficult
without batteries. The problems associated with the use of
batteries include limitation in the size of the device and
frequent recharging process. However in place of batteries, if
we adopt nanogenerators, mechanical energy is always
available in and around us for powering these nano devices.
Nanogenerator is a device which converts random mechanical
energy into electrical energy to drive nano scale level
devices.
978-1-4577-1767-3/12/$26.00 ©2012 IEEE
M.M. Nayak
Centre for Nano Science and Engineering
Indian Institute of Science
Bangalore, India
[email protected]
Zinc Oxide (ZnO) is one of the promising potential
materials for energy harvesting and sensing applications.
ZnO is a semiconducting piezoelectric material having
energy band gap of 3.37 eV and large excitation binding
energy of 60 meV at room temperature [2]. It is a prominent
material because of its structural, semiconducting,
mechanical and piezoelectric properties. The advantages of
ZnO are: it exhibits both semiconducting and piezoelectric
properties, environmental friendly, biocompatible, growth
occurs on large variety of substrate materials [1, 3]. The
applications of ZnO are plenty and it is used in electronic,
electrochemical, electromechanical devices such as light–
emitting diodes, field emission devices, micro/nano sensors,
solar cells, nanopiezotronics and piezoelectric nanogenerators
[2].
Various techniques are used for the synthesis of ZnO
nanostructures such as physical vapour deposition (PVD),
chemical methods, molecular beam epitaxy (MBE), pulsed
laser deposition (PLD). Among these techniques, solution
based chemical methods are more advantageous because they
are simple, convenient, low cost, less hazardous, compatible
for flexible substrates, capable of large scaling up and growth
occurs at relatively low temperatures [2]. The use of these
nanogenerators for sensing applications further eliminate the
requirement of batteries and make them single independent
system. Hence, in the present work, we have reported
piezoelectric ZnO nanowires synthesized on flexible alloy
substrate as independent energy harvesting and sensing
system. Various literature reports on different kinds of
flexible substrate materials (Kapton [4], Polythylene
naphthalate (PEN) [5], PS (polyester) [6]) for the fabrication
of nanogenerators. To the best of our knowledge, there are no
reports on flexible alloy substrates for the nanogenerator
fabrication. We are introducing for the first time, a flexible
alloy substrate for the fabrication of nanogenerators.
II. EXPERIMENTAL
Now the tips of nanowires are clean and are ready to use for
the top electrode contact purpose. The top electrode of Cr/Au
(20/100 nm) was deposited on to the kapton film and was
kept upside down over the tips of the nanowires for contact.
The schematic diagram and the actual photograph of the
fabricated nanogenerator are shown in Fig. 1. and Fig. 2.
respectively.
A. Deposition of ZnO seedlayer on alloy substrate
Phynox metal alloy substrate was properly cleaned with
standard cleaning procedure. Cr/Au (20/50 nm) layer was
deposited by RF magnetron sputtering over the substrate for
the purpose of bottom electrode contact. Later ZnO thin film
(100 nm) as a seed layer was deposited over the Cr/Au layer
for the growth of ZnO nanowires.
B.
Synthesis of ZnO nanowires
Chemical agents used for this method are Zinc nitrate
hexahydrate (Zn(NO3)2.6H2O) and Hexamethylenetetramine
((HMTA ) (CH2)6 N4)). The Zn(NO3)2 salt provides Zn2+ ions
for the growth of ZnO nanowires. The HMTA during the
ZnO nanowires growth would slowly hydrolyze in water
solution and gradually produce OH- ions.The growth process
of ZnO nanowires can be controlled by the following
chemical reactions [2,7].
(CH2)6N4 + 6 H2O
NH3 + H2O
NH3.H2O
Zn2+ + 2OHZn (OH2)
Figure. 1: Schematic diagram of nanogenerator
4 NH3 + 6HCHO
NH3.H2O
NH4+ + OHZn (OH)2
ZnO + H2O
An equi-molar concentration (25 mM) of Zn(NO3)2 and
HMTA was used for the growth of nanowires. The substrate
was kept upside down over the surface of solution and due to
surface tension it was standing on the solution. The growth
process was carried out in mechanical hot air oven at low
temperature (95±1 °C) for the growth time of 5 hrs. The
synthesized nanowires on substrate were cooled at room
temperature and cleaned with DI water. Further, the cleaned
sample was dried at room temperature
Figure. 2: Fabricated nanogenerator on flexible metal alloy substrate
.
C. Fabrication of nanogenerator
In order to fabricate the nanogenerator, 3-4 µm thick
PMMA was spin coated over as-synthesized ZnO nanowires.
Spin coating was done for the purpose of long term stability
of nanowires and mechanical robustness of the complete
structure. Also, it helps to prevent possible short-circuiting
between the bottom and the top electrodes [3]. Later, oxygen
plasma etching was done to etch out the fine thickness of
PMMA coating for the purpose of top electrode contact. The
depth of etching was 1 - 1.5 µm and the etch time was 90 sec.
III. RESULTS AND DISCUSSIONS
A. Characterization of ZnO nanowires
The morphology of ZnO nanowires grown on alloy
substrate was observed using field emission scanning electron
microscopy (FE-SEM (Carl Zeiss), ULTRA 55). Fig. 3a
shows the top view of the vertically grown ZnO nanowires.
Fig. 3b shows the cross sectional view of grown nanowires.
The average length and diameter of the synthesized vertical
nanowires are found to be 3 µm and 170 nm respectively.
Most of the ZnO nanowires are vertically aligned as well as
highly dense over the entire surface of the alloy substrate.
For the sensing application point of view, stainless steel
and plastic balls of equal diameter were used. The balls
were dropped from four different random heights (8.5, 11,
16 and 23 cms) on to the nanogenerator. When the balls
were dropped from the maximum height of 23 cms, the
response of the nanogenerator for stainless steel ball was
found to be 2.86 V (Fig. 6) and 0.92 V for plastic ball
(Fig. 7). Fig .8 shows the relationship between output
voltage and the ball drop height for both the balls. The
output voltage generated due to stainless steel ball impact
is almost 3 times greater than the output voltage generated
due to plastic ball impact.
Figure.3: Top view of vertically grown ZnO nanowires
Figure .6: Response of the nanogenerator for stainless steel ball impact.
Figure.4: Cross sectional view of vertically grown ZnO nanowires
B. Performance of fabricated nanogenerator
The fabricated nanogenerator was directly connected to
CRO (Yokogawa, DLM 2022). In order to see the suitability
for energy harvesting application, dynamic force was applied
on the fabricated nanogenerator using finger tip impacts. The
typical response obtained from the nanogenerator due to the
dynamic force of human finger impact is given in Fig. 5. The
maximum output voltage obtained is 0.93V.
Figure. 7: Response of the nanogenerator for plastic ball impact.
Figure 5: Response of the nanogenerator due to finger tip impacts.
Figure 8: Output of nanogenerator due to SS ball and plastic
ball dropped from different heights.
IV. CONCLUSION
We have reported on the fabrication of piezoelectric ZnO
nanogenerators on flexible metal alloy substrate. The
vertically aligned ZnO nanowires were synthesized by
hydrothermal method and were characterized using FE-SEM.
The response of the nanogenerator was studied due to human
finger tip impacts as well as ball drop impacts. Results
obtained indicate the potential application possibilities of the
nanogenerator for energy harvesting and sensing applications.
ACKNOLEDGEMENT
The authors are grateful to the Center for Nano Science and
Engineering (CeNSE), IISc, Bangalore, for providing the
fabrication and Characterization facilities. We also would like
to thank Mr. Nagendra G. for his kind help in testing of the
device as well as necessary electronic circuitry needed.
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