Polyethylene Pipes & Fittings

Polyethylene Pipes & Fittings ‫مياه شرب‬ ‫ري‬ ‫مياه صرف‬ ‫غـــاز‬ ‫تغطية كوابل الكهرباء و اإتصاات‬ DRINKING WATER IRRIGATION DRAINAGE GAS ELECTRICAL & COMMUNICATION CONDUIT Al Jubail ‫الجبيل‬ Al Jubail Company proile JSPF is the trade name of Al-Jubail Sanitary Pipe Factory owned 100% by a Saudi individual.it was established in 1985, then JSPF has become one of the largest manufacturer and supplier of Polyethylene (PE) pipes in the gulf region. JSPF pipes are manufactured strictly in accordance with standards DIN 8074\75 & ISO 4427 for HDPE, DIN 8072\73 & AS (2698.1) for LDPE, and comply with other relevant ISO standard recommendations. Apart from the factory and sales ofice in Jubail, JSPF has sales branches and stocks depots in Riyadh, Buraida, al-Jouf & Qariya Olayah. Recognized sales distributors are available also in many local municipalities . big demands of JSPF PE pipes and ittings are also exported to GCC countries, Middle East and some African countries. To cope up with the increasing demand in comparison ittings and to cater customer›s urgent requirements, JSPF expanded its operation for the production of injection Moulded Fittings. JSPF has license to manufacture Geberit Drainage Pipes according to Geberit, Switzerland speciication in the Kingdom of Saudi Arabia. JSPF established a quality management system for manufacturing PE pipes and ittings certiied by TUV-gmbH according to ISO 9001:2000 . Here In the Kingdom of Saudi Arabia , JSPF products are proved by many Government and Private agencies like the Ministries of Health, Housing, Agriculture, Defense, Naval and Aviation, Ministry P.T.T, Saudi Electric Company (SEC), Arabian American Oil Company (ARAMCO) and Water & Sewage Departments of various municipalities for their piping system projects. 2 ‫الجبيل‬ Introduction Polyethylene is a thermoplastic polyolein material generated from the polymerization of ethylene. It is manufactured on a petrochemical basis with petroleum as the raw material. Depending on the polymerization process, diferent types of polyethylene materials can be produced. Low Density Polyethylene (LDPE), has a density of 0.91-0.93 g\cm3, while High Density Polyethylene (HDPE) has a density of 0.94-0.96 g\cm3. In recent years extended development work has been undertaken by PE resin manufacturers, which has resulted in materials with better long-term strength and temperature resistance than the old generation grades. The new classiication is based on the minimum required strength (MRS), which has to be applied for designing long-term loaded PE pipes operating at a temperature of 20 C for a design life of at least 50 years. A «third generation» PE Grade was developed and recognized as PE 100 which has a MRS of 10MPa and a design tensile stress of 8 MPa. It is especially design for the production of larger diameter and thick-walled pipe, but can be processed for the whole range of diameters. It also shows excellent resistance to rapid crack propagation and slow crack growth. Application HDPE pipes become widely adopted in a variety of piping systems and are rapidly replacing most conventional pipes. HDPE pipes proved very successful in the main potable water supply and distribution lines, plumbing, drainage & sewerage, sprinkler & drip irrigation systems, ireighting networks, underwater piping systems, relining of old pipelines, laboratories, electrical conduits & iber-optic ducts and gas distribution. It has a broad variety of industrial applications including the chemical industry, crude oil, mine slurry transportation and many other applications. 3 Al Jubail ‫الجبيل‬ Al Jubail ‫الجبيل‬ Quality control Al-Jubail Sanitary Pipe Factory is an ISO 9001:2000 certiied company and has been successfully assessed by TUV-GmbH in this respect. The quality system imposes stringent standards of quality control throughout the production and inspection processes. products are subjected to range of periodic checks and tests like visual check, dimensional control, hydrostatic pressure test and heat reversion test. Detailed records for dimensional and performance tests are kept and controlled for inspection and traceability. Quality Policy "It is the policy of Al Jubail Sanitary Pipe Factory (JSPF) to provide its customers High Quality HDPE/ LDPE Pipes and Fittings as per DIN & ISO standard, On-time Delivery, and ever improving levels of customer satisfaction. JSPF is dedicated to continual improvement of its products, services and the factory itself, through process control, employee empowerment and management commitment, in compliance with requirements of ISO 9001:2000." Properties of Polyethylene Pipe: JSPF PE PIPES are lexible, lightweight, impact resistant and long lasting. The black color of the pipe makes it resistant to UV-radiation. Abrasion resistance is better than any other rigid thermoplastics and considerably better than steel and other metal pipes, concrete and asbestos cement. Corrosion resistance of HDPE pipes is excellent and it's unharmed by all process chemicals. Chemical Resistance: Polyethylene material is renowned for its good resistance to chemical attack. It is chemically inert within its normal temperature range of practical use. The degree of resistance to speciic chemical will depend on concentration, temperature and working pressure, each of which will afect the long term life of any system. Polyethylene pipe does not rot, rust, pit, corrode, or lose wall thickness through chemical reaction with the surrounding soul. It doesn't support the growth of, nor is afected by algae, bacteria or fungi. Therefore it's a good choice for conveying drinking water and aqueous of foodstufs. Thermal Properties: The water or any medium contained in PE pipe changes temperature more slowly than any other conventional pipe, because the thermal conductivity of PE pipe is very low at 0.43W/mK. Changes in length due to thermal action are generally much greater for plastic than for conventional pipe materials such as steel and concrete. If the change in length is prevented, the stress in the material will follow. It should be observed that, although the relative change in length maybe great, the stress is not necessarily very large. This is due to the fact that the E-modulus usually decreases when the coeicient of thermal expansion increases for plastics materials. Color of Pipes: JSPF pipes are normally supplied in black color to counter attack Ultra-violet radiation and to suite extreme weathering conditions. Other colors also can be produced depending on customer requirement. A co-extrusion system is responsible for producing pipe with color stripes depending on pipe application. Blue stripe for potable water, Orange for conduit, and Yellow for gas application. Pipe Length: JSPF pipes in the range 16 mm OD to 160 mm OD are available in coils of 50 Meters and 100 Meter length. Larger diameters are supplied in straight lengths of 6 Meter and 12 Meter. Other lengths can also be supplied on request. 4 5 Al Jubail ‫الجبيل‬ JOINTING METHODS OF HDPE PIPES AND FITTINGS Butt-fusion Jointing During recent years several diferent methods of welding PE pipes have been developed. In the case of larger diameter HDPE pipes, the most usual method is Butt Welding. The welding procedure involves accurate machine planning of the pipe ends followed by heating to the melting point of the pipe ends which are then joined together under pressure. The heating time, temperature and pressure are adjusted so that the physical properties of the original material are retained. Both the temperature and pressure must be carefully checked and adapted to the actual raw material, pipe diameter and the wall thickness. A good quality of a Butt Welded joint means that the strength of the joint should be about the same as valid for the basic pipe material. This method of jointing requires an electrically heated plate to raise the temperature of the pipe ends to the required fusion temperature and is used to weld PE pipes of the same Standard Dimension Ratio (SDR). Electrofusion Jointing Al Jubail ‫الجبيل‬ INSTALLATION OF «PE» PIPELINE There are a number of methods for installing new PE pipelines using both excavation and trenchless techniques. The techniques considered within this section are summarized as follows; Excavation Trenchless Open-cut trenching Impact moling Narrow trenching Directional drilling Moleploughing Guided drilling The dimensions of the trenchline opening are normally governed by the pipe diameter, method of jointing and site conditions. Normal minimum depth of cover for mains should be 900 mm from ground level to the crown of the pipe. Trench width should be as narrow as possible but typically not less than the outside diameter of the pipe plus 250 mm to allow for correct compaction of sideill unless specialized narrow trenching techniques are used. The minimum lower bedding distance is 110 mm and the minimum initial cover above pipe crown is 100 mm. a compaction in layers of 250 mm (max) backill should be done till reaching the ground service. Other recommended installations for in-house and drainage are shown as follows: Using electrofusion to join PE pipes enables a secure, systematic, economical and eicient installation of PE piping system. One advantage of this type of jointing is the capability to weld pipes or ittings with diferent wall thicknesses (SDR s) using the same welding conditions. The control unit is very portable and can be used to weld pipes or ittings with ease even in narrow locations and diicult installation condition. The inside bore in the joint portion is very smooth since there will be no bead formation which could contribute restriction of low. Compression (quick ix) Jointing: This type of mechanical jointing of PE pipes is done by the use of PP compression ittings. This connection applies mostly in the irrigation sector and in potable water system. The range of compression ittings comprises a large number of items suitable for meeting a wide range of installation requirements. The dimensions of the ittings range from 16 MM up to 125 MM. operating pressure at 20 C for sizes range from 16 MM to 36 MM is 16 bar, while sizes range from 75 MM to 125 MM is 10 bar. Flange Connections: Polyethylene pipes can be jointed by butt fusion welding to other pipes made of non-PE materials (eg. uPVC, asbestos, PP etc.) wherever possible, lange joints should be made before other joints are completed. Pipework coniguration shall be such that mating langes are in true alignment and butted squarely to each other with a maximum separation of 5MM between the lange faces prior to bolting up. Only clean undamaged nuts and bolts of the correct size should be used, with lat washers of correct size at either end. Care must be taken to ensure that the gasket is centered properly between the two langes before tightening commences. The nuts and bolts must be tightened as uniformly as possible using a torque wrench, in diagonally opposite sequence, progressively from a inger tight start till the inal torque. 6 7 ‫الجبيل‬ Al Jubail Table 1 ‫الجبيل‬ Al Jubail Material Properties of HDPE Table 4 Property Test Method Units PE 80 PE 100 Density (Compound) ISO 1183 Kg/m3 956 959 Melt Flow Rate (190oC/5kg) ISO 1133 g/10 min 0.3 0.25 Tensile Stress at Yield (50mm/min) ISO 527-2 MPa 22 25 Elongation at break ISO 527-2 % > 600 > 600 14 16 2 Charpy Impact Strength, notched ISO 179/1EA kJ/m Carbon Black Content ASTM D 1603 % Vicat Softening Point ASTM D 1525 o Brittleness Temperature ASTM D 746 o ESCR (10% Igepal), F50 Thermal Conductivity 2 2 118 122 C < -70 < -70 ASTM D 1693A Hrs. >10,000 >10,000 DIN 52612 W/moK 0.4 0.4 C HDPE Pipe Dimension As Per Din 8074-1999E Speciications Design Stress = 5.0 MPa O.D. All dimensions are expressed in metric units. The diameters of pipes are measured in millimeters (mm) and represent the outside diameter of the pipe. A table shown below facilitates comparison of OD in metric and inch. Table 2 S 8.3 S5 S 3.2 SDR 26 SDR 17.6 SDR 11 SDR 7.4 PN 4 PN 6 PN 10 PN 16 W.T Weight W.T Weight W.T Weight W.T Weight mm Kg/m mm Kg/m mm Kg/m mm Kg/m 16 1.8 0.084 2.2 0.099 20 1.9 0.112 2.8 0.158 mm Dimensions S 12.5 25 1.8 0.137 2.3 0.171 3.5 0.245 32 1.9 0.187 2.9 0.279 4.4 0.393 40 1.8 0.228 2.3 0.285 3.7 0.430 5.5 0.617 50 2.0 0.314 2.9 0.440 4.6 0.666 6.9 0.936 63 2.5 0.494 3.6 0.688 5.8 1.05 8.6 1.47 75 2.9 0.675 4.3 0.976 6.8 1.47 10.3 2.14 MM 16 20 25 32 50 63 75 90 110 125 160 200 250 315 355 400 450 500 630 90 3.5 0.978 5.1 1.39 8.2 2.12 12.3 3.07 Inch 3/8 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 110 4.2 1.43 6.3 2.08 10.0 3.14 15.1 4.51 125 4.8 1.84 7.1 2.66 11.4 4.08 17.1 5.83 140 5.4 2.32 8.0 3.34 12.7 5.08 19.2 7.40 160 6.2 3.04 9.1 4.35 14.6 6.67 21.9 9.52 180 6.9 3.84 10.2 5.48 16.4 8.46 24.6 12.10 200 7.7 4.69 11.4 6.79 18.2 10.4 27.4 14.90 225 8.6 5.96 12.8 8.55 20.5 13.1 30.8 18.90 250 9.6 7.34 14.2 10.6 22.7 16.2 34.2 23.30 280 10.7 9.16 15.9 13.2 25.4 20.3 38.3 29.06 315 12.1 11.7 17.9 16.7 28.6 25.7 43.1 36.73 Pressure ratings of Polyethylene pipe at elevated temperatures. The nominal working pressure has been calculated for operational conditions at 200 C. Since Polyethylene pipe is a thermoplastic material, a loss in mechanical properties is to be expected as the temperature rises. Where the system is to be operated at temperatures at above 200 C, then the allowable working pressure and service life must be reduced. Details of which are shown in the following table. Table 3 Years Of Temp C Service Allowable working pressure in bar, with a safety factory of 1.25 o 20 50 PE 80 PE 100 PE 80 PE 100 PE 80 PE 100 PE 80 PE 100 SDR 33 SDR 41 SDR 22 SDR 26 SDR 13.6 SDR 17 SDR 9 SDR 11 4 4 6 6.3 10 10 16 16 355 13.6 14.7 20.1 21.2 32.2 32.6 48.5 46.55 30 50 3.3 3.3 5 5.3 8.4 8.4 13.5 13.5 400 15.3 18.7 22.7 26.9 36.2 41.4 54.7 59.17 40 50 2.9 2.9 4.3 4.5 7.2 7.2 11.6 11.6 450 17.2 23.6 25.5 34.0 40.9 52.4 61.5 74.82 50 15 2.2 2.3 3.4 3.7 5.7 5.9 9.1 9.5 500 19.1 29.1 28.3 41.9 45.4 64.6 68.3 92.45 60 5 1.8 1.9 2.7 3.0 4.5 4.8 7.2 7.7 70 2 1.3 1.5 2 2.4 3.4 3.9 5.5 6.2 560 21.4 36.4 31.7 52.5 50.8 81.1 Years Of Service 630 24.1 46.2 35.7 66.5 57.2 102.6 Temp oC * 710 27.2 58.7 40.2 84.4 64.5 130.91 Allowable working pressure in bar, with a safety factory of 1.6 PE 80 PE 100 PE 80 PE 100 PE 80 PE 100 PE 80 PE 100 SDR 26 SDR 33 SDR 17.6 SDR 21 SDR 11 SDR 13.6 SDR 7.4 SDR 9 * 800 30.6 74.3 45.3 107.0 * 900 34.4 93.98 51.0 136.8 * 1000 38.2 115.7 56.7 168.52 * 1200 45.9 167.0 68.0 242.47 20 50 4 3.9 6 6.2 10 9.9 15.3 15.6 30 50 3.3 3.3 5 5.3 8.4 8.4 13.5 13.5 40 50 2.9 2.9 4.3 4.5 7.2 7.2 11.6 11.6 50 15 2.3 2.3 3.4 3.7 5.7 5.9 9.1 9.5 60 5 1.8 1.9 2.7 3.0 4.5 4.8 7.2 7.7 70 2 1.3 1.5 2 2.4 3.4 3.9 5.5 6.2 Note: * Can be supplied on special request; W.T – Wall thickness ; O.D – Outside Diameter ; SDR – Standard Dimension Ratio ; S – Pipe Series #; PN – Nominal Pressure for further information, contact technical support department 8 9 ‫الجبيل‬ Al Jubail ‫الجبيل‬ Al Jubail Table 5 HDPE PE 100 PIPE DIMENSION CONFORMING TO ISO 4427, DIN 8074 & EN 12201 Speciications Design Stress = 8 MPa O.D. S 20 S 12.5 S 10 S8 S 6.3 S5 S4 S 3.2 S 2.5 SDR 41 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4 SDR 6 PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25 PN 32 O.D. W.T Weight W.T Weight W.T Weight W.T Weight W.T Weight W.T Weight W.T Weight W.T Weight W.T Weight mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm 20 1.9 0.113 2.3 0.13 2.8 0.156 3.4 0.182 20 25 2.3 0.173 2.8 0.19 3.5 0.242 4.2 0.281 25 mm 32 40 2.0 0.197 2.4 0.234 2.9 0.275 3.6 0.32 4.4 0.390 5.4 0.458 32 2.0 0.25 2.4 0.29 3.0 0.36 3.7 0.434 4.5 0.52 5.5 0.606 6.7 0.708 40 50 2.0 0.32 2.4 0.37 3.0 0.45 3.7 0.55 4.6 0.672 5.6 0.79 6.9 0.946 8.3 1.09 50 63 2.5 0.48 3.0 0.58 3.8 0.72 4.7 0.87 5.8 1.06 7.1 1.27 8.6 1.48 10.5 1.74 63 75 2.9 0.69 3.6 0.82 4.5 1.01 5.6 1.24 6.8 1.48 8.4 1.78 10.3 2.10 12.5 2.46 75 90 3.5 0.97 4.3 1.18 5.4 1.47 6.7 1.78 8.2 2.14 10.1 2.56 12.3 3.02 15.0 3.54 90 110 4.2 1.44 5.3 1.78 6.6 2.18 8.1 2.63 10.0 3.17 12.3 3.81 15.1 4.52 18.3 5.28 110 125 3.1 1.23 4.8 1.85 6.0 2.27 7.4 2.77 9.2 3.39 11.4 4.12 14.0 4.92 17.1 5.82 20.8 6.80 125 140 3.5 1.55 5.4 2.33 6.7 2.84 8.3 3.48 10.3 4.25 12.7 5.13 15.7 6.17 19.2 7.30 23.3 8.54 140 160 4.0 2.00 6.2 3.05 7.7 3.74 9.5 4.55 11.8 5.54 14.6 6.72 17.9 8.02 21.9 9.51 26.6 11.13 160 180 4.4 2.49 6.9 3.81 8.6 4.69 10.7 5.75 13.3 7.03 16.4 8.50 20.1 10.55 24.6 12.03 29.9 14.07 180 200 4.9 3.05 7.7 4.72 9.6 5.81 11.9 7.10 14.7 8.59 18.2 10.50 22.4 12.55 27.4 14.89 33.2 17.38 200 225 5.5 3.87 8.6 5.92 10.8 7.34 13.4 8.99 16.6 10.96 20.5 13.30 25.2 15.89 30.8 18.80 37.4 22.00 225 250 6.2 4.85 9.6 7.34 11.9 8.99 14.8 11.02 18.4 13.50 22.7 16.40 27.9 19.53 34.2 23.21 41.6 27.14 250 280 6.9 6.00 10.7 9.16 13.4 11.35 16.6 13.86 20.6 16.90 25.4 20.50 31.3 24.55 38.3 29.10 46.5 34.05 280 315 7.7 7.54 12.1 11.67 15.0 14.26 18.7 17.54 23.2 21.43 28.6 25.88 35.2 31.06 43.1 36.85 - - 315 355 8.7 9.60 13.6 14.92 16.9 18.11 21.1 22.33 26.1 27.16 32.2 32.83 39.7 39.44 48.5 46.71 - - 355 400 9.8 12.16 15.3 18.70 19.1 23.09 23.7 28.23 29.4 34.45 36.3 41.69 44.7 50.04 - - - - 400 450 11.0 15.33 17.2 23.64 21.5 29.19 26.7 35.76 33.1 43.68 40.9 52.80 50.3 62.7 - - - - 450 500 12.3 19.09 19.1 29.16 23.9 36.07 29.7 44.18 36.8 53.84 45.4 65.13 55.8 78.43 - - - - 500 560 13.7 23.78 21.4 36.55 26.7 45.08 23.2 55.34 41.2 67.55 50.8 81.80 62.5 98.37 - - - - 560 630 15.4 30.07 24.1 46.31 30.0 56.95 37.4 70.09 46.3 87.7 57.2 103.4 - - - - - - 630 * 710 17.4 38.28 27.2 58.87 33.9 72.5 42.1 89.28 52.2 108.90 64.5 131.87 * 800 19.6 48.54 30.6 74.56 38.1 91.9 47.4 113.24 58.8 138.19 * 900 22.0 61.23 34.4 94.68 42.9 116.82 53.3 143.23 66.10 174.75 * 1000 24.5 75.80 38.2 116.4 47.7 144.28 59..30 * 1200 29.4 109.12 45.9 167.6 57.2 207.57 70.6 Note: * 10 710 - - - - - - - 800 - - - - - - - - 900 177.02 - - - - - - - 1000 252.97 - - - - - - - 1200 - Can be supplied on special request; W.T – Wall thicknes s ; O.D – Outside Diameter ; SDR – Standard Dimension Ratio; S – Pipe Series #; PN – Nominal Pressure 11 ‫الجبيل‬ Al Jubail Table 6 Pipe for Drip and Irrigation Work HDPE PE 80 Pipe Dimension Conforming To Iso 4427/Din 8074 Design Stress = 6.3 MPa O.D. mm Application S 10 S 6.3 S5 S4 SDR 21 SDR 13.6 SDR 11 SDR 9 PN 6.3 PN 10 PN 12.5 PN 16 W.T Weight W.T Weight W.T Weight W.T Weight mm Kg/m mm Kg/m mm Kg/m mm Kg/m 1.8 0.085 16 LDPE pipe which is especially suited to the Saudi Arabian climate is intended for use in above or below ground drip irrigation networks. This system optimizes the use of water in arid regions by supplying water at low pressure, exactly where it is needed directly to the roots of the plant. Loss by evaporation is minimized and water consumption is conserved. Table 7 LDPE Pipe Dimensions based on DIN 8072 from sizes 16 mm to 32 mm OD with a working pressure of 4 bars at 20 C. 20 1.8 0.108 1.9 0.113 2.3 0.134 Outside Dimeter Wall Thickness 25 1.9 0.145 2.3 0.172 2.8 0.201 16 mm 1.2 mm / 1.5 mm 32 2.4 0.234 3.0 0.273 3.6 0.328 20 mm 1.5 mm 3.0 0.36 3.7 0.432 4.5 0.511 25 mm 1.5 mm / 2.0 mm 32 mm 2.0 mm 40 1.9 0.241 ‫الجبيل‬ Al Jubail 50 2.4 0.377 3.7 0.55 4.6 0.669 5.6 0.791 63 3.0 0.584 4.7 0.9 5.8 1.05 7.1 1.27 75 3.6 0.834 5.6 1.2 6.8 1.48 8.4 1.77 90 4.3 1.2 6.7 1.8 8.2 2.13 10.1 2.55 110 5.3 1.8 8.1 2.6 10.0 3.15 12.3 3.80 Nominal Size ( MM) Nominal Inside Diameter ( MM ) Wall Thickness (MM ) Nominal Weight ( kg / m) 125 6.0 2.3 9.2 3.4 11.4 4.10 14.0 4.89 13 12.9 1.2 0.051 140 6.7 2.8 10.3 4.2 12.7 5.10 15.7 6.14 16 16.0 1.2 0.062 19 19.1 1.3 0.080 25 25.4 1.5 0.121 32 31.7 2.0 0.200 160 7.7 3.7 11.8 5.5 14.6 6.70 17.9 7.99 180 8.6 4.7 13.3 7.0 16.4 8.46 20.1 10.1 Table 8 LDPE Pipe Dimensions based on Australian Standard AS 2698.1 for drip irrigation tubing (type 30), with a working pressure of 3 bars at 20 C. 200 9.6 5.8 14.7 8.6 18.2 10.44 22.4 12.5 225 10.8 7.3 16.6 10.9 20.5 13.16 25.2 15.9 Table 9 GR Dripline, Lengths for 10% Flow Variation on Ground with Zero Slope. 250 11.9 9.0 18.4 13.5 22.7 16.27 27.9 19.5 Single Emitter Combination. 280 13.4 11.3 20.6 16.9 25.4 20.39 31.3 24.4 315 15.0 14.3 23.2 21.3 28.6 25.71 35.2 30.9 355 16.9 18.1 26.1 27.0 32.2 32.64 39.7 39.3 400 19.1 23.0 29.4 34.2 36.2 41.47 44.7 49.8 450 21.5 29.0 33.1 43.4 40.9 52.52 50.3 63.0 500 23.9 35.9 36.8 53.5 45.4 64.77 55.8 77.6 560 26.7 44.9 41.2 67.2 50.8 81.14 61.5 98.06 630 30.0 56.6 46.3 85.0 57.2 102.0 * 710 33.9 72.3 52.2 107.7 64.5 131.46 * 800 38.1 91.7 58.8 136.9 * 900 42.9 115.7 66.1 174.21 * 1000 47.7 142.9 * 1200 57.2 206.3 Note: * Can be supplied on special request; W.T – Wall thickness ; O.D – Outside Diameter ; SDR – Standard Dimension Ratio ; S – Pipe Series #; PN – Nominal Pressure 12 Code No S cm Q LPH Wt. Kg. Code No S cm Q LPH Wt. Kg. Code No S cm Q LPH Wt. Kg. GR 16433 GR 16440 GR 16450 GR 16460 GR 16475 33 40 50 60 75 4 4 4 4 4 22.95 22.45 21.70 21.25 20.75 GR 16250 GR 16250 GR 16260 GR 16275 ---- 40 50 60 75 ---- 2 2 2 2 ---- 22.00 21.45 21.00 20.75 ---- GR 20440 GR 20450 GR 20460 GR 20475 ---- 40 50 60 75 ---- 4 4 4 4 ---- 31.00 30.00 29.35 28.00 ---- Table 10 Physical Properties of LDPE Property Value Density @ 23oC 0.923 g/cm3 Melt Index ( 190OC/5 kg ) 1.0 gm / 10 min Brittleness Temperature < - 70OC Tensile Strength 11.5 Mpa Elongation @ Break 800% Flexural Modulus 220 Mpa Melting Temperature 124OC Carbon Black Content 2% 13 ‫الجبيل‬ Al Jubail ‫الجبيل‬ Al Jubail JSPF Subduct & Miniduct HDPE Pipe for Electrical Conduit & Fiber Optic Cable Installation. Table 11 HDPE Ducts as per DIN 8074 Table 14 HDPE Perforated Pipes Underground Drainage System And Surface Freight The factory manufacture polyethylene pipes to divert groundwater with diferent diameters size wall thickness weigth / meter 25MM 32 MM 32 MM 40MM SOMM SO MM 1.5MM 2.0MM 3.0MM 3.7 MM 2.9MM 4.6 MM 0.1125 kg / m 0.196 kg / m 0.279 kg /m. 0.430 kg/ m 0.44 kg / m 0.666 kg / m O.D. S12.5 S 8.3 SDR 26 SDR 17.6 PN 4 Standard Length : 300m to 500m. Other lengths are available on request. The color of HDPE Duct is black. Other colors are available on request. Table 12 HDPE Fiber Optic Ducts with orange stripe as per DIN 8074 / ISO 4427, PE100 SDR11 PN 6 W.T Weight W.T Weight 75 2.9 0.675 4.3 0.976 90 3.5 0.978 5.1 1.39 110 4.2 1.43 6.3 2.08 125 4.8 1.84 7.1 2.66 160 6.2 3.04 9.1 4.35 180 6.9 3.84 10.2 5.48 200 7.7 4.69 11.4 6.79 size wall thickness weigth / meter 225 8.6 5.96 12.8 8.55 110 MM 125MM 10 MM 11.4 MM 3.17 Kg / m 4.12 Kg / m 250 9.6 7.34 14.2 10.6 280 10.7 9.16 15.9 13.2 315 12.1 11.7 17.9 16.7 Standard Length : 100 m to 200 m Advantages of JSPF HDPE Duct • • • • • Flexible & light weight which allows remarkable direction changes without the use of joints. Smooth bore with very low friction for cable placement. Excellent shock resistant even at low temperature. Corrosion resistant & highly resistant to most chemical agents and micro-organisms. Good weathering resistant & the black color is efective protection against Ultra-violet radiation. JSPF have license from Geberit International Switzerland to manufacture Geberit Pipes in the Kingdom of Saudi Arabia from sizes 32 to 315 mm diameter. Table 13 Geberit Drainage HDPE Pipes outside diameter (mm) Wall Thickness (mm) inside Diameter (mm) 32 40 50 56 63 75 90 110 125 160 200 250 315 3 3 3 3 3 3 3.5 4.3 4.9 6.2 6.2 7.8 9.8 26 34 44 50 57 69 83 101.4 115.2 147.6 187.6 234.4 295.4 14 Weight pressure empty Kg /m Nominal PN 0.28 0.37 0.45 0.50 0.60 0.698 0.978 1.46 1.88 3.04 3.60 5.99 g_so 13.0 10.5 8.0 7.1 6.3 5.2 5.1 5.1 5.1 5.1 4.0 4.0 4.0 Article Number 379.000.16.0 360.00016.0 361.00016.0 363.00016.0 364.00016.0 365.00016.0 366.00016.0 367.00016.0 368.00016.0 369.00016.0 370.00016.0 371.00016.0 372.00016.0 Industrial speciications according to international standards, specialists working in the pipes industry examination of these pipes and borne pressure when backilling with soil, Weight compressing Placed on the tubes for ive to seven days, and the existence of timer machine refers to the change in diameter of the pipe And to see how carrying pipes for continuous pressure. Usage 1. the excess surface water drainage to control the water level so as not to rise near the earth's surface for long periods of time and this process is called (surface drainage). 2. drainage the excess water from the plant need in the root zone so as to maintain the soil composition, ventilation, and this process is called internal drainage (underground drainage) 15 Al Jubail ‫الجبيل‬ COMPRESSION FITTINGS COMPRESSION FITTINGS Sizes Range : 20 mm up to 63 mm PN 16, 75 mm up to 125 mm PN 10 male adaptor with BSP thread female adaptor mm x inch 20 x 1/2” mm x inch 20 x 3/4” 20 x 1/2” 25 x 3/4” 20 x 3/4” 32 x 1/2” 32 x 1” 32 x 3/4” 40 x 1 1/4” 32 x 1” 50 x 1 1/2” 40 x 1 1/4” 63 x 2” 40 x 1 1/2” 75 x 2 1/2” 50 x 1 1/2” 90 x 3” 50 x 2” 110 x 4” 90 x 2” 90 x 3” mm x mm 90 x 4” 20 x 20 110 x 3” 25 x 25 110 x 4” 32 x 32 125 x 4” 63 x 63 90 x 90 20 110 x 110 25 125 x 125 20 x 1/2” x 20 25 x 3/4” x 25 25 x 3/4” x 25 32 x 1” x 32 32 x 1” x 32 40 x 1 1/4” x 40 40 x 1 1/4” x 40 50 x 1 1/2” x 50 50 x 1 1/2” x 50 63 x 2” x 63 63 x 2” x 63 75 x 2 1/2” x 75 75 x 2 1/2” x 75 149 90 x 3” x 90 129 90 Tee Coupling mm x mm mm x mm x mm 20 x 20 20 x 20 x 20 25 x 25 25 x 25 x 25 32 x 32 32 x 32 x 32 40 x 40 40 x 40 x 40 50 x 50 50 x 50 x 50 63 x 63 63 x 63 x 63 75 x 75 75 x 75 x 75 90 x 90 x 90 159 110 x 110 x 110 mm x Inch mm x inch 20 x 1/2” 20 x 1/2” 25 x 3/4” 25 x 3/4” 32 x 1” 32 x 1” 40 40 x 1 1/4” 40 x 1 1/4” 50 50 x 1 1/5” 50 x 1 1/5” 63 63 x 2” 75 x 2 1/2” lange joint 90 110 125 90 x 3” 109 mm x inch 110 x 4” 125 x 5” 125 x 6” 160 x 6” 63 x 2” 169 75 x 2 1/2” Reducer Coupling 16 90 x 3” 110 x 4” 199 Reducer Coupling mm x mm mm x mm 25 x 20 75 x 63 32 x 25 90 x 50 40 x 32 90 x 63 50 x 32 90 x 75 50 x 40 110 x 50 63 x 32 110 x 63 63 x 40 110 x 75 63 x 50 139 189 90 Elbow with BSP Thread (Female) 32 75 179 110 x 4” x 110 90 Elbow with BSP Thread (Male) 75 x 75 mm 20 x 1/2” x 20 110 x 110 50 x 50 end cap mm x inch x mm 90 x 90 40 x 40 125 x 5” mm x inch x mm 90 Elbow Coupling connector coupling 90 x 2 1/2” Tee with BSP Thread (Female) Tee with BSP Thread (Male) 110 x 4” x 110 119 99 Sizes Range : 20 mm up to 63 mm PN 16, 75 mm up to 125 mm PN 10 90 x 3” x 90 63 x 2” 75 x 2 1/2” ‫الجبيل‬ Al Jubail 75 x 50 110 x 90 209 125 x 110 17 Al Jubail ‫الجبيل‬ Al Jubail CLAMP SADDLE ‫الجبيل‬ BUTTWELDED MOULDED FITTINGS Clamp Saddle with four Bolts mm x inch 63 x 1/2” 63 x 3/4” 32 x 1” 63 x 1 1/4” 63 x 1 1/2” 75 x 1/2” 75 x 3/4” 75 x 1” 75 x 1 1/4” 75 x 1 1/2” 75 x 2” 90 x 1/2” 90 x 3/4” 90 x 1” 219 90 x 1 1/4” 90 x 1 1/2” Flange Adapter Tee Reducer 90O mm mm x mm x mm 63 75 90 110 125 140 160 180 200 225 250 280 315 400 450 500 90 x 63 x 90 111 x 63 x 110 100 x 90 x 160 160 x 110 x 160 225 x 110 x 225 225 x 125 x 225 225 x 160 x 225 239 Reducer 90 x 2” 90 x 2 1/2” Tee 90O 110 x 1/2” 63 75 90 110 125 140 160 180 200 225 250 280 315 110 x 1” 110 x 1 1/4” 110 x 1 1/2” 110 x 2” 110 x 2 1/2” 110 x 3” 125 x 1/2” 125 x 3/4” 125 x 1” 125 x 1 1/4” 125 x 1 1/2” mm x mm 63 x 50 200 x 160 75 x 63 200 x 180 90 x 63 225 x 110 90 x 75 225 x 160 110 x 63 225 x 200 110 x 75 250 x 160 249 279 250 x 225 125 x 90 280 x 250 125 x 110 315 x 200 140 x 90 315 x 250 140 x 110 315 x 280 140 x 125 355 x 250 160 x 90 355 x 315 160 x 110 400 x 315 160 x 140 400 x 355 180 x 90 450 x 400 180 x 110 500 x 450 180 x 160 Clamp Saddle with two Bolts Elbow 90 125 x 2” 18 mm x mm 110 x 90 mm 110 x 3/4” 269 125 x 2 1/2” mm x inch 125 x 3” 25 x 1/2” 125 x 4” 25 x 3/4” 160 x 1/2” 32 x 1/2” 160 x 3/4” 32 x 3/4” 160 x 1” 32 x 1” 160 x 1 1/4” 40 x 1/2” 160 x 1 1/2” 4 x 3/4” 160 x 2” 40 x 1” 160 x 2 1/2” 50 x 1/2” 160 x 3” 50 x 3/4” 160 x 4” 50 x 1” 229 End Cap mm mm 63 75 90 110 125 140 160 180 200 225 250 280 315 50 x 57 63 x 65 75 x 72 90 x 81 110 x 86 125 x 93 140 x 97 160 x 103 180 x 110 200 x 117 225 x 125 250 x 136 280 x 145 259 280 19 ‫الجبيل‬ Al Jubail Al Jubail BUTTWELDED FABRICATED FITTINGS BUTTWELDED FABRICATED FITTINGS 300 ELBOW - FABRICATED (30 E) PE 100 Available in PN 4-5 , PN 6.3 , PN 10 , PN 16 and PN 25 289 45 TEE Fabricated (45 T) OD (mm) CODE 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 JP-BWS-45E001 JP-BWS-45E002 JP-BWS-45E003 JP-BWS-45E004 JP-BWS-45E005 JP-BWS-45E006 JP-BWS-45E007 JP-BWS-45E008 JP-BWS-45E009 JP-BWS-45E010 JP-BWS-45E011 JP-BWS-45E012 JP-BWS-45E013 JP-BWS-45E014 JP-BWS-45E015 JP-BWS-45E016 JP-BWS-45E017 JP-BWS-45E018 JP-BWS-45E019 JP-BWS-45E020 JP-BWS-45E021 JP-BWS-45E022 CODE OD (mm) CODE OD (mm) CODE 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 JP-BWS-30E001 JP-BWS-30E002 JP-BWS-30E003 JP-BWS-30E004 JP-BWS-30E005 JP-BWS-30E006 JP-BWS-30E007 JP-BWS-30E008 JP-BWS-30E009 JP-BWS-30E010 JP-BWS-30E011 JP-BWS-30E012 JP-BWS-30E013 JP-BWS-30E014 JP-BWS-30E015 JP-BWS-30E016 JP-BWS-30E017 JP-BWS-30E018 JP-BWS-30E019 JP-BWS-30E020 JP-BWS-30E021 JP-BWS-30E022 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 JP-BWS-45E001 JP-BWS-45E002 JP-BWS-45E003 JP-BWS-45E004 JP-BWS-45E005 JP-BWS-45E006 JP-BWS-45E007 JP-BWS-45E008 JP-BWS-45E009 JP-BWS-45E010 JP-BWS-45E011 JP-BWS-45E012 JP-BWS-45E013 JP-BWS-45E014 JP-BWS-45E015 JP-BWS-45E016 JP-BWS-45E017 JP-BWS-45E018 JP-BWS-45E019 JP-BWS-45E020 JP-BWS-45E021 JP-BWS-45E022 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 JP-BWS-60E001 JP-BWS-60E002 JP-BWS-60E003 JP-BWS-60E004 JP-BWS-60E005 JP-BWS-60E006 JP-BWS-60E007 JP-BWS-60E008 JP-BWS-60E009 JP-BWS-60E010 JP-BWS-60E011 JP-BWS-60E012 JP-BWS-60E013 JP-BWS-60E014 JP-BWS-60E015 JP-BWS-60E016 JP-BWS-60E017 JP-BWS-60E018 JP-BWS-60E019 JP-BWS-60E020 JP-BWS-60E021 JP-BWS-60E022 20 PE 100 Available in PN 4-5 , PN 6.3 , PN 10 , PN 16 and PN 25 PE 100 Available in PN 4-5 , PN 6.3, PN 10 , PN 16 and PN 25 309 90 ELBOW – Fabricated (90 E) OD (mm) 299 60 ELBOW – Fabricated (60 E) OD (mm) 450 ELBOW - FABRICATED (45 E) ‫الجبيل‬ 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 OD (mm) CODE JP-BWS-90E001 JP-BWS-90E002 JP-BWS-90E003 JP-BWS-90E004 JP-BWS-90E005 JP-BWS-90E006 JP-BWS-90E007 JP-BWS-90E008 JP-BWS-90E009 JP-BWS-90E010 JP-BWS-90E011 JP-BWS-90E012 JP-BWS-90E013 JP-BWS-90E014 JP-BWS-90E015 JP-BWS-90E016 JP-BWS-90E017 JP-BWS-90E018 JP-BWS-90E019 JP-BWS-90E020 JP-BWS-90E021 JP-BWS-90E022 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1200 JP-BWS-90E001 JP-BWS-90E002 JP-BWS-90E003 JP-BWS-90E004 JP-BWS-90E005 JP-BWS-90E006 JP-BWS-90E007 JP-BWS-90E008 JP-BWS-90E009 JP-BWS-90E010 JP-BWS-90E011 JP-BWS-90E012 JP-BWS-90E013 JP-BWS-90E014 JP-BWS-90E015 JP-BWS-90E016 JP-BWS-90E017 JP-BWS-90E018 JP-BWS-90E019 JP-BWS-90E020 JP-BWS-90E021 JP-BWS-90E022 319 329 90 TEE Fabricated (90 T) CODE PE 100 Available in PN 4-5 , PN 6.3 , PN 10 , PN 16 and PN 25 PE 100 Available in PN 4-5 , PN 6.3, PN 10 , PN 16 and PN 25 PE 100 Available in PN 4-5 , PN 6.3, PN 10 , PN 16 and PN 25 339 21 ‫الجبيل‬ Al Jubail Al Jubail ELECTROFUSION FITTINGS ‫الجبيل‬ ELECTROFUSION FITTINGS COUPLER PE100 Black - Gas 10 Bar/Water PN16 FITTING SIZE PRESSURE RATINGS The maximum Pressure rating for each type of electrofusion itting is in accordance with the table below: Fitting Type Water cold GAS coupler PN16 6 Bar/10 Bar elbow PN16 equal tee reducer ** PN16 when PE100 resin / PN 12.5 when Pe80 resin L (MM) L 1(MM) D (MM) D1 (MM) FUSION COOLING WEIGHT TIME TIME (Kg) (SECS) (MINS) 20mm 77 37.5 29 20 35 3 25mm 77 3 7S 33,5 25 30 3 0 033 0.037 32mm 77 37.5 43 32 45 3 0.057 40mm 90 44 51.5 40 40 5 0.08 50mm 91 44 61.5 50 90 5 0 096 63mm 102 49 77 63 35 3 0,148 75fnm 125 61 100 75 50 5 0.403 0.333 90mm 122 60 110 90 90 10 110mm 144 70 133 110 160 10 0.52 6 Bar/10 Bar 125mm 154 75 151 125 200 10 0.74 140mm 181 B9 176 140 200 10 145 PN16 6 Bar/10 Bar 160mm 175 86 195 160 300 20 1.409 PN16 6 Bar/10 Bar 180mm 185 91 220 180 360 20 1.906 200mm 186 92 243 200 440 20 2.301 tapping tee** PN16/PN12.5 6 Bar/10 Bar 225mm 222 109 276 225 600 30 4.15 branche saddle** PN16/PN12.5 6 Bar 250mm 220 108 301 250 600 30 4.28 hydrant products PN12.5 n/a transition ittings PN12.5 6 Bar 280mm(40V) 260 127 345 280 600 30 8.32 355mm(40V) 261 128 386 315 900 30 10.1 355mm(40V) 260 126 437 355 900 30 123 400mm(40V) 290 142 475 400 TSC TBC 14 S SDR RATINGS END CAP / The appropriate pipe SDR rating for electrofusion ittings is in accordance with tables below: PE 100 Black - Gas 10 Bar / Water PN16 Fitting Size 63mm and below Fitting type pipe SDR Fitting type pipe SDR coupler 11 coupler 11 to 17.6 elbow 11 elbow 11 to 17.6 FITTING SIZE COOLING WEIGHT TIME (Kg) (MINS) L 1(MM) 20mm 82 37.5 29 20 35 3 0.041 25mm 82 373 33.5 25 30 3 0.048 32mm 84 37.5 46 32 45 3 0.073 40mm 97 44 51.5 40 40 5 0.102 D (MM) D1 (MM) FUSION TIME (SECS) L (MM) reducer 11 reducer 11 to 17.6 50mm 101 44 61,5 50 90 5 0.15 equal tee 11 equal tee 11 to 17.6 63mm 115 49 77 63 35 5 0326 tapping tee 11 tapping tee 11 to 17.6 75 mm 125 61 100 75 50 5 0.553 90mm 138 60 110 90 90 10 0321 branch saddle 11 branch saddle 11 to 17.6 119mm 164 70 133 110 160 10 0.97 transition ittings 11 transition ittings 11 to 17.6 125mm 175 75 151 125 200 50 1.24 Hydrant products 2.25 11 to 17.6 testing can be carried out on SDR rated pipe out of the stated ranges if required. 22 Fitting Size Above 63mm 140mm 236 89 176 140 200 10 160mm 202 85 196 160 300 20 221 180mm 214 91 220 180 360 20 2.32 4.2 200mm 215 108 243 200 440 30 225mm 222 109 276 225 600 30 7 250mm 220 108 301 250 600 30 8.1 23 ‫الجبيل‬ Al Jubail ‫الجبيل‬ Al Jubail ELECTROFUSION FITTINGS ELECTROFUSION FITTINGS REDUCER PE100 Black - Gas 10 Bar /Water PN16 45° ELBOW PE100 Black - Gas 10 Bar/Water PN16 FITTING SIZE L (MM) L1 (MM) D (MM) D1 (MM) L2 (MM) D2 (MM) D3 (MM) FUSION TIME (SECS) COOLING TIME (MINS) WEIGHT (Kg) 25x20mm 77 38.5 34 25 36.5 29 20 35 3 0.035 32x20mm 77 38.5 43 32 36.5 29 20 40 3 0.048 32x25mm 77 38.5 43 32 36.5 34 25 30 3 0.052 40 x 32 mm 84 41 52 40 41 43 32 50 5 0.104 50x32mm 91 46.5 62 50 41 44 32 60 S 0.087 50x40mm 91 46.5 62 so 43 52 40 60 5 0.9? 63x32mm 102 52 78 63 44 44 32 90 S 0,13 63x40mm 102 52.3 77 63 45 52 40 70 5 0.103 63 x 50mm 102 52 78 63 48 62 50 120 I0 0.138 75 x 63mm 126 61 98 75 57 82 63 80 7 0.44 90x63nvn 122.5 61 109.5 90 55 79 63 80 5 0,3 110x63mm 158 80 140 110 58 98 63 70 10 0,62 110x90mm 1375 70 134 110 62 111 90 120 10 0.535 125x90mm 145 75 152 125 62.5 112 90 160 10 0.7 160 x 90mm 192 96 200 160 73 117 90 700 22 1.44 160x110mm 193 96 200 160 80 140 110 200 22 1.52 180x125mm 221 101 216 180 83 157 125 220 10 2.09 FITTING SIZE L (MM) L1(MM) D(MM) D1(MM) FUSION TIME (SECS) COOLING TIME (MINS) WEIGHT (Kg) 32mm x 45deg 40mm x 4Sdeg 50mm x 45deg 95 108 124 39 41,5 44,5 44 53 63.8 32 40 50 45 50 80 3 5 5 0.08 0.1 0.134 63mm x 45deg 136.4 50 78.5 63 35 5 0.25 75mmx45deg 90mm x 45deg 110mm x45deq 125mmx45deg 160mm x45deg 180mm x45deg 165 192 213 240 320 320 62 82 75 81 105 105 97 117 137 154 217 217 75 90 110 125 160 180 70 110 140 140 240 240 10 10 10 10 10 20 0.427 0.765 0,894 1.22 4.5 3.13 EQUAL TEE PE100 Black - Gas 10 Bar/Water PN 16 90° ELBOW PE100 Black - Gas 10 Bar/Water PN 16 FITTING SIZE L (MM) L1(MM) L2(MM) D(MM) D1(MM) FITTING SIZE L (MM) L1 (MM) D (MM) D1 (MM) D2 (MM) A (MM) FUSION TIME (SECS) COOLING TIME (MINS) WEIGHT (Kg) FUSION TIME (SECS) COOLING TIME (MINS) WEIGHT (Kg) 20 x 20 x 20mm 98 35 44 20 20 78 30 3 0.13 25 x 25 x 2Smm 98 3S 44 25 25 78 35 3 0.12 20mmx90deg 82 44 64 36 20 3S 3 0,141 25mm x 90deg 72.4 37,5 55.4 33.85 25 30 3 0.062 32 x 32 x 32mm 40 x 40 x 40mm 98 131 35 44 44 52 32 40 32 40 78 91 50 80 3 5 0.1 0.163 32mm x 90deg 84 40 62 44 32 60 3 0.097 50 x 50 x 50mm 141 43 64 50 50 104 90 5 0.23 40mm x90deg 116 50 83 67 40 50 5 0.34 50mm x90deg 116 50 83 67 50 90 10 0.741 63mm x 90deg 123.3 50 84,1 80 63 35 5 0.294 75mm x 90deg 141 53 92 95 75 70 5 0.425 0.685 63 x 63 x 63mm 75 x 7S x 75mm 90 x 90 x 90mm 110x 110 x 110mm 125 x 125 x 125mm 160 x 160 x 160mm 180 x 180 x 180mm 156 174 201 239 262 313 330 50 60 55 73 79 89 89 82 97 115 139 156 200 224 63 75 90 no 125 160 180 63 75 90 . 110 125 160 180 114 126 143 167 196 211 231 40 120 110 140 200 360 360 5 10 8 10 15 20 19 0.445 0.597 0.97 1.67 2.3 4.06 5.3 90mm x 90deg 165 59 106 113 90 90 10 110mmx90deg 205 71 135 137 110 160 15 1.12 125mmx90deg 228 72 152 154 125 200 15 1.57 160mm x 90deg m 104 211 213 160 200 10 5 180mm x90d eg 320 104 211 213 180 300 20 4.12 24 25 Al Jubail ‫الجبيل‬ ELECTROFUSION FITTINGS ELECTROFUSION FITTINGS MULTISEAL TAPPING TEE U/P MALE TRANSITION COUPLER PEI 00 Black - Gas 10 Bar/Water PN16 PE100 Black - Gas 10 Bar /Water PN16 FITTING SIZE L (MM) H (MM) h (MM) W (MM) FUSION TIME (SECS) COOLING TIME (MINS) WEIGHT (Kg) 40 x 20mm 105 110 27 120 40 3 0.25 40 x25mm 105 110 27 120 40 3 0,25 40 x 32mm 105 110 27 120 40 3 0.25 SO x 20mm 105 110 27 120 40 3 0,26 50 x 25mm 105 110 27 120 40 3 0.26 50 x 32mm 105 110 27 120 40 3 0.26 63 x 20mm 105 119 62 120 70 10 0.6 63 x 25mm 105 119 62 120 70 10 0.6 63 x 32mm 105 119 62 120 70 10 0.6 75 x 20mm 105 110 77 120 100 10 0.646 75 x 2Smm 105 110 77 120 100 10 0.646 75 x 32mm 105 110 77 120 100 10 0.646 90 x 20mm 105 110 77 120 100 10 0.646 90 x 25mm 105 110 77 120 100 10 0.646 90 x 32mm 105 110 77 120 100 10 0.646 110 x20mm 105 117 87 120 80 10 0.682 FITTING SIZE L (MM) L1 (MM) L2 (MM) D (MM) FUSION COOLING TIME (SECS) TIME (MINS) WEIGHT (Kg) 25mm x 3/4 114 79 34 17 30 3 0.4 32mm x 1/2 114 79 34 23 45 3 0.425 32mm x 3/4 114 79 34 23 45 3 0.425 32mm x1" 114 79 34 23 45 3 0.426 32mm x 11/4 114 79 34 23 45 3 0,431 32mm x11/2 114 79 34 23 45 3 0.431 40mm x 1" 126 81 34 29 40 5 0.468 40mm x 11/4 126 83 34 29 40 5 0.468 40mm x11/2 126 83 34 29 40 5 0,468 40mm x 2" 126 88 34 29 40 5 0,471 110 x 25mm 105 117 87 120 80 10 0.682 110 x32mm 105 117 87 120 80 10 0.682 50mm x 1" 134 86 34 38 80 5 0.418 136 88 36 38 80 5 0.548 125x20mm 105 117 9S 120 80 10 Q.67 50mm x 11/4 125 x 25mm 105 117 95 120 80 10 0.67 50mm x11/4 136 88 36 38 80 5 0.548 0.67 50mm x 2“ 141 93 41 38 80 5 0,569 125 x32mm 26 ‫الجبيل‬ Al Jubail 105 117 95 120 80 10 160 x 20mm 105 122 112 120 100 10 0.69 63mm x11/4 154 97 36 48 35 3 0.704 160 x 25mm 105 122 112 120 100 10 0.69 63mm x 11/2 154 97 36 48 35 3 0.704 63mm x 2" 159 102 41 48 35 3 0.894 160 x32mm 105 122 112 120 100 10 0.69 180 x 20mm 105 122 122 120 100 10 0.68 180 x25mm 105 122 122 120 100 10 0.68 180 x32mm 105 122 122 120 100 10 0.68 200 x20mm 105 122 132 120 100 10 0.73 200 x25mm 105 122 132 120 100 10 8.73 200 x32mm 105 122 132 120 100 10 0.73 225 x 20mm 105 122 122 120 100 10 0.78 225 x 25mm 105 122 122 120 100 10 0.78 225 x 32mm 105 122 122 120 100 10 0.78 27 ‫الجبيل‬ Al Jubail INTERNAL (BARBED) FITTINGS ON LINE DRIPPERS TEE Reducer TEE Equal mm x mm x mm mm x mm x mm 16 x 16 x 16 19 x 13 x 19 19 x 19 x 19 19 x 16 x 19 20 x 20 x 20 20 x 16 x 20 25 x 25 x 25 25 x 16 x 25 32 x 32 x 32 25 x 20 x 25 32 X 16 X 32 400 440 Connector / Joint Reducer Nipple / Male 32 X 20 X 32 inch x inch 4x4 3/4” x 1/2” 16 x 16 1” x 1/2” 19 x 19 1” x 3/4” 20 x 20 1 1/2” x 1” 25 x 25 2” x 1” 32 X 32 2” x 1 1/2” 450 3” x 2” 4” x 2” 4” x 3” End Stop - Shape 8 Elbow JSPF Adjustable Flow Dripper Advantages: The dripper has the following advantages: CODE Discharge L/H JP-ED-AD001 0 - 50 JP-ED-AD002 0 - 100 • No complicated channels or nozzles which can be clogged. • Simple installation • Easy operation • Eicient water distribution JSPF adjustable dripper is ideal for lower mm x mm 410 mm x inch x mm mm 16 x 16 16 19 x 19 20 20 x 20 25 bed, shrubs, trees and plants. JSPF E2 – Emitter Application: A laminar low emitter with precise and uniform low characteristics. • Ideal for irrigation fruit trees and vegetables. • Easy to use in landscape irrigation applications due to the possibility of mounting it on a 4mm I.D. spaghetti tube at its outlet. Main Features: • Main dripper is a simple to use on-line emitter. • Removable cap for easy inspection and cleaning. • Features a lock that protects cap. • Easy to install in the ield. T.K Drip Emitters 420 Nominal Discharge 1.00 1.5 16 x 1/2,“3/4” JP-ED-TK001 4L / HR 4.00 4.80 5.40 19 x 1/2, “3/4”,1” JP-ED-TK002 8L / HR 9.00 9.00 10.50 JP-ED-TK003 2L / HR 2.05 2.10 2.10 JP-ED-TK004 4L / HR 4.10 4.10 4.20 JP-ED-TK005 8L / HR 8.20 8.20 8.30 20 x 1/2, “3/4”,1” 25 x 1/2, “3/4”,1” Male Adaptor with BSP thread 460 2.00 TEE with Thread mm x inch mm x inch x mm 16 x 1/2” 16 x 1/2” x 16 • Turbulant low to resist blockage 16 x 3/4” 16 x 3/4” x 16 • 4mm Barbed inlet 19 x 1/2” 19 x 1/2” x 19 19 x 3/4” 19 x 3/4” x 19 20 x 1/2” 19 x 1” x 19 20 x 3/4” 20 x 1/2” x 20 25 x 1/2” 25 x 3/4” x 20 25 x 1” 25 x 1/2” x 25 32 x 1” 25 x 3/4” x 25 50 x 1 1/2” 63 x 2” 28 Pressure ( Bar ) Code No. 25 x 25 430 ‫الجبيل‬ Al Jubail 470 T.K Non Pressure Compensating Drip Emitter • Dripperline stability provided by logs in base • Clean easily due to its removable cap Applications: Landscaping, Orchards, Vineyards, Green Houses, Shrubs. Bubbler Stake (16 x 1/2) JSPF stake could be used for Bubblers, Popup Sprinklers etc. Code mm x inch JP-ED-S001 16 x 1/2” which has female thread of 1/2 stake inlet 13 mm outlet 1/2. 25 x 1” x 25 32 x 1” x 32 29 ‫الجبيل‬ Al Jubail Al Jubail BUBBLERS Code Description Type Discharge L / H JP-ED-B001 Adjustable Bubbler RA 300 L / H JP-ED-B002 Adjustable Bubbler RB 0 - 650 L / H JP-ED-B003 Adjustable Bubbler RC 0 - 650 L / H JP-ED-B004 Pressure Compensated Bubbler RBC 0.25, 0.5, 1.0, 2.0, G.P.M ‫الجبيل‬ JSPF VALVES Single Union, B.S Parallel Male / Female Threaded DN mm“ PN a 20˚ bar 16 100 1” 25 1” 16 200 1 1/2” 40 1 1/2” 16 480 2” 50 2” 16 832 G“ 3/4” Speciication and Advantages: Weight gr. • Water inlet to stake 13 mm • Water outlet from stake to bubbler 1/2 outside • No clogging is possible because of internal ilter • For RA and RC type bubblers, adjusting the inside, as for RB bubbler adjusting on the top of the bubbler Applications: Single Union, B.S Parallel Female Threaded Landscaping, lower beds, shrubs, trees, palm, orchards. Central Pivot Accessories DN mm“ PN a 20˚ bar 16 100 1” 25 1” 16 210 1 1/2” 40 1 1/2” 16 485 2” 50 2” 16 838 G“ 3/4” Starter for Central Pivot Sprayer Central Pivot Sprayer Code mm x inch JP-IBF-MA008 19 x 3/4” Weight gr. Butt Fusion Welding Machine Size 90 mm To 250 mm JSPF VALVES 30 CODE OD (mm) mm x inch, mm JP-VR001 16 x 16 JP-VR002 16 x 1/2” JP-VR003 13 x 3/4” JP-VR004 16 x 1” JP-VR005 20 x 20 JP-VR006 20 x 1/2” JP-VR007 30 x 3/4” JP-VR008 20 x 1” JP-VR009 25 x 25 JP-VR010 25 x 1/2” JP-VR011 25 x 3/4” JP-VR012 25 x 1” JP-VR013 32 x 32 JP-VR014 32 x 1/2” JP-VR015 32 x 3/4” JP-VR016 32 x 1” 31 JSPF Issue No. 4 www.jubailpipes.com Head Oice P.O. Box 10177, Madinat Al-Jubail Al-Sinayah 31961 Kingdom of Saudi Arabia Tel: +966 3 3419822 to 25 • Fax: +966 3 3419826 E-mail: [email protected] Branches: Riyadh: Tel: +966 1 4953317 • Fax: +966 1 4951588 Buraidah : Tel: +966 6 3810265 • Fax:9663826831 Jouf : Tel: +966 4 6254085 • Fax: +966 4 6254095 Qaria Olaya : Tel: +966 3 3862170 • Fax: +966 3 3862176