4374
Ind. Eng. Chem. Res. 1997, 36, 4374-4380
Abatement of Pollutants by Adsorption and Oxidative Catalytic
Regeneration
Yurii I. Matatov-Meytal and Moshe Sheintuch*
Department of Chemical Engineering, Technion-Israel Institute of Technology, Haifa, Israel 32000
The adsorption of phenol, and halogenated phenols on granular activated carbon (AC) modified
with metal oxide catalyst, followed by catalytic oxidative regeneration, was studied as an efficient
technology for the treatment of dilute wastewaters. The advantages of the combination of these
technologies are as follows: (1) the process will be accelerated by the high concentrations of
pollutants eluted from the adsorbent; (2) a large number of adsorption-regeneration cycles are
expected without loss in capacity; and (3) the low-temperature regeneration will be conducted
in situ, even in small units, thus improving the economy of the process. Oxidative catalytic
regeneration of spent carbons, performed at 240-300 °C with air, completely restored the
adsorption capacity of phenol on the ACs modified with catalyst, even after 10 cycles of
regeneration. Under similar conditions, only partial recovery of the adsorption capacity was
obtained for carbons loaded with p-chlorophenol and p-bromophenol. The adsorption capacity
and the surface area of the AC (Filtrasorb-400) diminished somewhat with the impregnation of
oxides (Fe2O3, CuO, and additivities of Cr2O3 or inert silica), but that did not affect the shape
of the adsorption isotherms.
Introduction
The adsorption of organic pollutants by activated
carbon (AC) is a well-established technology, yet its cost
is still a prohibitive factor. For economic and environmental reasons, spent AC is not disposed of but undergoes several cycles of regeneration. Thermal regeneration of AC is the most common process, but it requires
high temperatures (800-850 °C) and, consequently, is
usually not conducted in situ, requiring shipment of the
spent AC to special regeneration units and contributing
significantly to its cost. Moreover, high-temperature
regeneration is economically feasible only for large
systems that use more than 500 000 lb of granular AC
per year (Sonyheimer et al., 1988).
We suggest here to combine an adsorption process of
pollutants on well-established adsorbents like AC with
periodic low-temperature catalytic regeneration of the
adsorbent as an efficient technology for treatment of
dilute wastewaters. The suggested advantages of the
combination of these technologies are as follows: (1) the
process will be accelerated by the high concentrations
of pollutants eluted from the adsorbent; (2) a large
number of adsorption-regeneration cycles are expected
without loss in capacity; and (3) the low-temperature
regeneration will be conducted in situ, even in small
units, thus improving the economy of the process.
The technological and scientific problems addressed
here are as follows: (1) the strength, capacity, and
reversibility of adsorption on AC impregnated with
catalyst; (2) the choice of a catalyst that operates at
relatively low temperatures but well below the ignition
temperature of AC; (3) the engineering of contacting the
pollutants with the AC and the catalyst; and, (4) the
efficiency of regeneration in batch and fixed-bed studies.
We review below the relevant information on AC
structure, strength of adsorption, catalysts used in
catalytic regeneration of AC, adsorbate-catalyst contacting modes, and alternative regeneration procedures.
* To whom correspondence should be addressed. Telephone: 972 4 8292823. Fax: 972 4 8230476. E-mail: cermsll@
techunix.technion.ac.il.
S0888-5885(96)00809-3 CCC: $14.00
Adsorption on and Thermal Regeneration of AC.
The adsorption of phenols on ACs is normally characterized as physisorption at low temperatures and chemisorption at high temperatures. At relatively high
adsorption temperatures, long adsorption contact times,
and high oxygen content, phenols tend to irreversibly
adsorb on the carbon surface (Grant and King, 1990;
Vidic et al., 1993). Single-component adsorption equilibria of phenols on ACs are usually described by
Langmuir (Harriott and Cheng, 1988; Koganovskii and
Prodan, 1988; Nelson and Yang, 1995) or Freundlich
isotherms (Peel et al., 1981; Yong et al., 1985). This
suggests reversible adsorption, but actual desorption
experiments have been performed only in a limited
number of studies. Desorption can be induced by
displacement with a compound of a higher affinity to
AC and/or by increasing the temperature.
Suzuki et al. (1978) classified the adsorbed organics
into three groups according to the characteristics of
thermal regeneration of carbon: volatile compounds
(type I), unstable compounds and refractory adsorbates
(type II), and constituted aromatic compounds with side
chains and adjacent OH groups (type III). Activated
carbon with sorbed organics undergoes the following
scenario with increasing temperature: drying and loss
of highly volatile compounds occurs at temperatures
below 200 °C, vaporization and decomposition of unstable compounds take place at 200 < T < 500 °C, and
pyrolysis of nonvolatile adsorbates to form char occurs
at 500 < T < 700 °C followed by oxidation of the residue
at higher temperatures. Exposure to temperatures of
750-980 °C lead to oxidation of the residual material
as well as that of the carbon itself. The latter step
includes oxygen attack on the AC itself, which may alter
the pore structures where small pores (<2 nm) are lost
while larger pores are created. The degree of desorption
and conversion to char depends on the nature of
adsorbent and adsorbate and the rate of the process.
Pyrolysis alone is not sufficient for repeated AC regeneration since the phenolic residue partly fills some of
the pores (Wang and Smith, 1985; Harriott and Cheng,
1988).
© 1997 American Chemical Society
Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997 4375
Other AC regeneration methods that have been
explored, but have not been implemented commercially,
include wet regeneration or oxidation under high oxygen
pressures (10-100 atm) (Mishra et al., 1995), regeneration by extraction with supercritical carbon dioxide (Tan
and Liou, 1989) or with organic solvents like ethanol
(Tamon et al., 1990), and biological regeneration (Hatchinsonet and Robinson, 1990).
Catalytic Regeneration. While adsorption and
catalysis are well-established technologies, their combination for regeneration purposes has been employed
in only a few cases. Three configurations of the AC/
catalyst contact were suggested: Impregnation of the
adsorbent with a catalyst provides intimate contact in
a single unit, reduces diffusion paths, and accelerates
desorption rate, but it may diminish the adsorption
capacity and may lead to metal elution. Organizing the
AC and the catalyst in layers within the same bed is
the next desirable mode of contact. The two may also
be organized in separate units, a mode that requires
regeneration by desorption. Crittenden and co-workers
(1993) used the latter mode with photoreactive oxide
catalysts (TiO2, SnO2, and ZrO2) impregnated on carbon
and regenerated the carbon by irradiation. A technique
which uses desorption of the toxic compounds from AC
by hot water at temperatures up to 200 °C and elevated
pressure has been suggested by Levec and Pintar (1995);
the desorbed organics can be subsequently abated by
catalytic liquid-phase oxidation either in a trickle bed
or in a wet air oxidation reactor.
Although AC is not usually employed as a support
for oxidation catalysts, because of its potential pyrophority, the adsorbed organics may be catalytically
oxidized directly on the carbon surface under conditions
that do not favor oxidation of the carbon itself (Turk,
1955). Catalytic regeneration of AC saturated with
hydrocarbon air-pollutants has been applied by Nwankwo and Turk (1975). The metal oxide catalysts (Cr2O3,
CuO, Co3O4, V2O5, MoO3, WO3) were impregnated onto
the carbon from their ammonium salt solution. High
recovery of the adsorption capacities was obtained, and
it varied with the nature of the adsorbate (with complete
recovery for toluene) and catalyst. Carbons impregnated with oxides of manganese (Koganovskii and
Kaninskaya, 1981), of iron (Koganovskii and Prodan,
1988), and a mixture of iron and copper (Prodan et al.,
1988) were used for the adsorption of organics (dyes,
surface active agents, phenol) from water solutions. The
impregnation of the carbon surface with iron oxide
decreased the adsorption of phenol by 20-30% without
affecting the adsorption of large molecules. These spent
carbons were regenerated in the adsorption column, at
280-350 °C (Astachov et al., 1985; Prodan et al., 1988),
and it was found that the adsorption capacity diminished by about 3% per cycle (Koganovskii and Kaninskaya, 1981).
The catalyst of choice is one that yields high activity
but at temperatures below the ignition point of carbon.
The catalytic activity of the metal oxides during phenol
liquid-phase oxidation was tested (Kochetkova et al.,
1992) and showed the following typical order: CuO >
CoO > Cr2O3 > NiO > MnO2 > Fe2O3 > YO2 > Cd2O3
> ZnO > TiO2 > Bi2O3.
In gas-phase oxidation the following order of activity
was determined within the temperature range 225-440
°C (Simonov, 1990); Pt > Cu > (Cu + Cr) > CuO > (CuO
+ Cr2O3) > V2O3 > (Cr2O3) > Co3O4 > Fe2O3 > MnO2
> ZnO.
Experimental Section
Materials. The granular AC employed in this study
(Calgon Filtrasorb-400 supplied by Chemviron Carbon)
is derived from bituminous coal and has been widely
used in the chemical and food industries for adsorption,
decolorization, and pollution abatement purposes. This
AC had a specific surface area of 1200 m2/g and a broad
pore-size distribution (<20 nm pore volume of 0.50 mL/g
and <3 nm pore volume of 0.38 mL/g). Its properties
were described elsewhere (Montgomery, 1985). The
virgin AC was washed with distilled water to remove
all fines and then dried at 105 °C for 4 h before being
stored in sealed glass bottles for future use. The nitrate
salts used for impregnation were analytical grade
(Merck). Phenol (P) p-chlorophenol (CP), and p-bromophenol (BP) were purchased in their highest available purity (from Aldrich Chemical Co.) and were used
without further purification to form solutions with
distilled water. The solute concentrations were determined using UV spectroscopy (Unicam UV-2) at λmax )
270 (P), 280 (CP), and 226 nm (BP). Oxygen (99.6%),
nitrogen (99.99%), and air (zero grade) were used in the
regeneration procedure with no further treatment.
Impregnated Carbon Preparation. The metal
oxide catalysts were prepared by wet impregnation
(Satterfield, 1991). The carbon particles (2-5 g) were
immersed into a calculated amount of a 10-15% aqueous solution of metal nitrates for 24 h, before filtering
the solution and heating the carbon in a stream of air
at 150 °C for 2 h. Following that, the carbon was
treated with a calculated volume of a 20% ammonium
carbonate solution to precipitate the hydroxides. The
modified carbon was heated then in air at 160 °C for 2
h and was washed with water to eliminate unchanged
residues of metal salts until the amount of metal ions
in the wash waters did not exceed 1 mg/L. The AC
samples were placed than in a Pyrex column and dried
for 1 h at 180 °C, before heating it to 340 °C for 6 h in
hot nitrogen to achieve calcination. Then the carbon
particles were cooled, ground, and sieved to yield a
narrow fraction of particle sizes (0.04-0.06 cm in
diameter). Samples C and D underwent the following
pretreatment before impregnation with oxide catalysts
as described above: these samples were pretreated with
a solution of Na2O‚nSiO2 for 18 h and then were filtered
and heated in an air current at 160 °C for 2 h, after
which they were contacted with a calculated volume of
a 5% solution of HNO3 and then dried again in an air
current at 180 °C for 2 h.
The metal load applied to the AC was calculated from
the difference in the metal salt solution concentrations
before and after impregnation. These values were
checked, in several cases, by grinding the carbon and
dissolving it in concentrated hydrochloric acid. All
metal analyses were duplicate, with a deviation of less
than 5%.
Carbon samples were characterized by measuring the
specific surface areas due to N2 adsorption (Flowsorb
II 2300, Micromeritics) and by conducting adsorption
experiments, using a constant carbon mass and varying
the solute concentration at 25 °C. The stopped-up
Erlenmeyer flasks with carbon particles and phenolic
solution were agitated in an automatic thermostatic
shaker for at least 3 days. Spot checks of solute
concentration were conducted to assure no detectable
change after the 3-day equilibration period. A 2-day
safety factor was added to the equilibration period. The
adsorbent particles were filtered (Whatman filter paper
4376 Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997
Table 1. Initial Properties of Prepared Carbons
content, wt %
Figure 1. Experimental setup: 1, gas cylinder; 2, CO2 trap; 3,
buffer vessel; 4, flowmeter; 5, gas heating furnace; 6, temperature
controller; 7, adsorber/regenerator; 8, condensator, 9, silica gel;
10, CO2 analyzer; 11, tank with stock solution; 12, collected water.
No. 1), and the carbon samples were dried in a stream
of air at 25 °C to achieve constant weight. The quantity
of adsorbate loading was calculated by mass balance,
knowing the volume of solution, initial and final liquidphase solute concentrations, and mass of carbon.
Apparatus and Procedure. A Pyrex column (0.6
cm in diameter) packed with 0.4-1.0 g of carbon
particles was subject to periodic liquid-phase adsorption
and oxidative gas-phase regeneration (Figure 1). In the
adsorption step, a stock solution of 10 mg/L of phenol
was fed to the column top at a flow rate 4 mL/min, and
the outlet stream was sampled. The length-to-diameter
ratio of the carbon bed (with bulk density of 0.425 g/cm3)
was sufficient to minimize the end effects of the adsorption column (with empty bed contact time of 1 min). The
operation times required to achieve about 99.9% of the
phenol influent concentration were 6-7 days.
The integral adsorption capacity until breakthrough
(qb, at breakthrough of C ) 0.1 mg/L at t ) t*) and the
total capacity (qt) were calculated by integrating the
difference between the feed (C0) and exit (C) concentrations:
qb )
1
mc
∫0t*f(C0 - C) dt
qt )
1
mc
∫0∞f(C0 - C) dt
(1)
The regeneration step was carried out in the same
column under atmospheric pressure. The oxidant gas
(air or 5% oxygen in nitrogen) was fed through a
preheater to the bottom of the column at a predetermined flow rate (0.5-1.0 L/min), and its temperature
was then increased to the desired regeneration temperature (measured by thermocouples) for a period of about
0.5 h. The reactor and preheator were electrically
heated.
The carbon dioxide concentration in the gas effluent
was determined by an infrared analyzer (Beckman 865)
during the regeneration tests; the stream was cooled
and dried over silica gel.
In order to reduce the times involved in the column
adsorption cycle, carbon samples were loaded also by
batch adsorption similar to the procedure described
above. The spent carbons were removed then from the
flasks and were regenerated in the regeneration column.
The overall degree of spent AC regeneration was
estimated as the ratio of carbon adsorption capacity
after each regeneration cycle (q) to its initial value (q0),
both at a solute concentration (Ce) of 10 mg/L, while
maintaining the same ratio of phenolic solution volume
to carbon mass. The reproducibility of these measurements was found to be within 6%; the initial phenol
loadings (q0, mg per g of dry carbon) were 97 (F), 87
(A), 85 (C), and 75 (B, D).
carbon
CuO
Fe2O3
Cr2O3
A
B
C
D
0.9
1.8
0.9
1.8
3.7
7.3
3.7
7.3
0.5
1.0
SiO2
So, m2/g
0.9
1.8
1000
920
1000
900
The regeneration efficiency of spent AC loaded with
phenol was also estimated from the CO2 balance in the
effluent stream and from the results of the column
adsorption-regeneration experiments as the ratio of the
adsorption bed utilization (qb) and capacity (qt) after
regeneration to their values before regeneration.
Results and Discussion
Catalysts Screening. A preliminary screening of
oxidation catalysts was conducted by determining the
initial temperature at which detectable CO2 concentrations appear during regeneration of phenol-loaded carbon samples. AC samples impregnated with CuO, CoO,
Cr2O3, Fe2O3, NiO, and their mixtures were examined.
Fe2O3 and CuO were found to be the most active. A
loading of at least 3 wt % (calculated as metal) of a
single metal oxides on carbon Filtrasorb-400 was necessary to obtain a detectable CO2 concentration in the gas
effluent. Mixtures of these metal oxides exhibit a
greater activity than the single oxides. The most
promising catalysts were found to be mixtures of Fe2O3
and CuO either with small additions of Cr2O3 (samples
A and B) or with carbon pretreatment by inert silica,
in order to suppress the carbon ignition (samples C and
D). The metal oxide contents of the selected carbon
samples used in this study are presented in Table 1.
In a related article, we report the temperatures at
which phenol oxidation commences on the AC/catalyst
samples (typically at 210-230 °C) and the temperatures
at which carbon oxidation commences (320-360 °C).
These were determined by thermogravimetric and differential thermal analysis (DTA/TGA) (Matatov-Meytal
et al., 1997). In the presence of active catalysts, both
temperatures (phenol oxidation and AC gasification)
decline but the interval where catalytic regeneration is
possible becomes too narrow. In this study, all regeneration runs were conducted at temperatures of 240290 °C.
The transient CO2 generation curve, during phenol
oxidation in the regeneration of 1 g of spent carbon
sample (A-D) in an air stream of 500 mL/min, is
presented in Figure 2. The curves exhibit three temporal zones with a slow and accelerating rate in the first
zone, a constant rate in the second, and a final section
with declining CO2 concentrations. It is evident from
Figure 2a that the initial production rate of CO2 is
almost independent of the metal oxide used, while the
constant rate of the second zone varies with the type of
catalyst and its loading. Table 2 compares the rates
and the phenol conversions, calculated from the CO2
balance for carbons A-D; conversions were in the range
87-95%. With increasing regeneration temperature,
the initial rates and the maximal rates are bigger, and
consequently, the regeneration process is faster (Figure
2b). The conversions were calculated to be 83% at 240
°C, 88% at 250 °C, 92% at 270 °C and 96% at 290 °C.
Based on the results shown in Figure 2 and Table 2,
two impregnated carbons (A and C) were mainly used
in the remaining studies and were considered adequate
in an effort to optimize the catalytic regeneration
Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997 4377
Table 3. Langmuir Characteristics of the Carbons Used
P
Figure 2. Temporal CO2 concentration profiles in the outlet
stream during regeneration of different carbon samples (a, top)
and for carbon A at different temperatures (b, bottom). Initial
phenol loadings (q0, mg per g of dry carbon) were 97 (F), 87 (A),
85 (C), and 75 (B, D).
Table 2. Regeneration Rates and Conversions
carbon
q0,
mmol/g
of C
max CO2
concn,
vol %
amt of
CO2 eluted,
mmol/g of C
phenol
conversn,
%
A
B
C
D
0.925
0.797
0.921
0.797
0.25
0.32
0.23
0.27
4.90
4.56
4.80
4.55
88.5
95.3
86.7
95.1
process. In regeneration runs without CO2 analysis,
spot checks of the recovered phenol adsorption capacity
of a given mass carbon (1 g) showed that a 3-h
regeneration period was sufficient to restore the adsorption capacity, and further exposure did not improve the
recovered capacity.
Adsorption Isotherms. The single-solute adsorption isotherms were determined for the three phenols
(Figure 3a), using the virgin and the four selected
impregnated carbon samples, A-D (Figure 3b). All the
materials showed strong adsorption even at low solute
concentrations. The isotherms correlate well with the
Langmuir adsorption isotherm
bCe
qe ) Q0
1 + bCe
(2)
and the estimated lines are presented in Figure 3, while
the estimated constants are tabulated in Table 3.
CP
BP
sample
Q0,
mg/g
b,
L/mg
Q0,
mg/g
b,
L/mg
Q0,
mg/g
b,
L/mg
F
A
B
C
D
169
149
130
138
128
0.62
0.62
0.55
0.65
0.48
281
270
249
266
252
0.58
0.60
0.56
0.60
0.52
416
398
366
388
372
0.66
0.67
0.58
0.66
0.57
The incorporation of about 5 and 10 wt % metal oxides
onto the carbon led to losses of about 12-18% and 2325% in the adsorption capacity (Table 3) and in the
specific surface area (Table 1), as compared with the
virgin carbon (denoted as F). It is pertinent to note that
Filtrasorb-400 has a well-developed structure in the
pore size range of less than 2 nm; these pores constitutes
90-95% of the total surface area, with larger pores
providing access to the interior of the particles. The
high adsorption capacity for small phenolic molecules,
with a typical molecular radius of approximately 0.350.5 nm (as calculated from the molar volume), has been
related to these pores (Montgomery, 1985). The catalytic effect of the metal oxide depended on its phase
constitution. Studies by Astachov et al. (1985) showed
that the Mossbauer spectrum of iron oxide prepared by
impregnation of AC from nitrate salt solution and
calcined with flowing helium at 200-600 °C coincide
with those of highly dispersed R-Fe2O3, with crystallite
dimensions smaller than 6 nm. The joint impregnation
of iron(III) and copper(II) oxides has practically no effect
on the dimensions of the catalyst crystallites. With
crystallite dimensions of 3-6 nm, the catalyst can be
housed only in mesopores and macropores. The crystallites, when located in narrow mesopores, are likely
to block a part of the microporic structure of AC.
This accounts for the decline in the adsorption capacity. The presence of metal oxides in the AC pores did
not affect the shapes of the equilibrium adsorption
isotherms, as evident by the equal slope of the three
AC/catalysts. The isotherms for the virgin and two
modified carbons (A, C) are plotted in Figure 3d, after
rescaling the amount of adsorbed phenol (qe) with
respect to the saturation adsorption capacity of that
sample (Q0), showing that the three lines overlap. This
observation suggests that the metal oxide crystallites
are not impregnated in the micropores but only in the
mesopores of the carbon.
Regeneration Efficiency. The low-temperature
oxidative regeneration of the AC/catalyst saturated with
phenol can restore almost all of its original adsorption
capacity and its surface area (Figure 4) even after 10
cycles of regeneration (carbon A). Other carbons, with
approximately the same catalyst content, showed similar degrees of the recovered adsorption capacity and
recovered surface areas even after five cycles. Regeneration of virgin carbon F, performed for comparison
under the same conditions, restored less than 40% of
the adsorption capacity per cycle, and the capacity
declined from one cycle to another.
Regeneration runs of spent carbons A and C were
carried out using gas with different oxygen contents.
No significant differences were found between the
regeneration of carbons in air and in a stream of 5%
oxygen in nitrogen (Figure 4b). The latter composition
may be more desirable to avoid carbon ignition. A slight
increase in the surface area (Figure 4b) and adsorption
capacity is evident in the regenerated AC/catalyst
4378 Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997
Figure 3. Batch adsorption isotherms at 25 °C: (a, top left) the three single solutes on the base carbon (F); (b, top right) phenol adsorption
on the impregnated carbons A-D; (c, middle left) linear representation of data according to eq 2; (d, middle right) data rescaled with
respect to Q0 of the respective carbon for fresh samples; and (e, bottom center) data rescaled with respect to Q0 for regenerated carbons
after the third cycle. Regeneration carried out at 250 °C with air.
sample. This is probably due to the partial oxidation
of the carbon itself and due to unblocking of the carbon
pores by metal oxide loss during the regenerationadsorption runs.
The regeneration process did not affect the nature of
adsorption: the shapes of the phenol adsorption isotherms on regenerated carbons A and C, when plotted
as qe/Q0 vs Ce, did not differ after three regeneration
cycles from that of the carbon before regeneration
(Figure 3e).
While the results for regeneration of AC preadsorbed
with phenol are excellent, poor regeneration was achieved
with halogenated phenols (Figure 5). The mean loss of
adsorption capacity for p-chlorophenol and for p-bromophenol amounted to almost 50% per regeneration
cycle. This is probably due to the formation of halides
(Cl-, Br-) on the carbon, which can be poisonous to the
metal oxide catalyst (Simonov, 1990), or due of the
buildup of HCl or HBr on the carbon surface, which
diminishes the phenolics loading.
The adsorption breakthrough curves of phenol from
several fresh and regenerated beds of modified AC are
presented in Figure 6 and Table 4. We analyze the
trends evident from these curves. The loss of phenol
adsorption capacity is evident from the early breakthrough in a bed of AC/catalyst as compared with fresh
Filtrasorb-400. Further loss is evident in beds that
went through several regenerative cycles when compared with a freshly adsorbed bed of AC/catalyst.
Breakthrough from the regenerated carbon bed of AC
(with no catalyst) occurs very early. While these trends
are expected from the data on batch adsorption experiments (Figure 4), the changes in the breakthrough
curves seem to be more pronounced. The data listed in
Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997 4379
Table 4. Adsorption Bed Utilization (qb) and Capacity (qt) Calculated from Phenol Breakthrough Curves
carbon F for N
qb, mg/g
qb/qbatch
qt, mg/g
qt/qbatch
carbon A for N
carbon A for N
carbon A for N
carbon A for N
0
3
0
7
10
0
3
0
3
0
3
85
0.88
88
0.9
8
0.7
9
0.8
62
0.7
73
0.84
58
0.66
62
0.7
48
0.54
50
0.54
56
0.75
58
0.77
49
0.7
50
0.7
62
0.73
67
0.78
54
0.73
55
0.74
55
0.73
56
0.75
45
0.66
48
0.7
Figure 5. Degree of recovered capacity (q/q0) vs regeneration cycle
number. Regeneration of spent AC/catalysts saturated with
halogenated phenols was applied at 270 °C with air; initial
loadings (q0, mg per g of dry carbon) were CP-136 (A), CP-132 (C),
BP-194 (A), and BP-192 (C).
Figure 4. Degree of recovered capacity (q/q0) and of recovered
surface area (S/S0) vs regeneration cycle number. Regeneration
was applied at 250 °C with 5% oxygen (open symbols) or with air
(full symbols); initial phenol loadings (q0, mg per g of dry carbon)
were 97 (F), 87 (A), 85 (C), and 75 (B, D).
Figure 6. Phenol breakthrough curves from fresh (F) and virgin
and regenerated AC/catalyst beds. (Regeneration was applied at
250 °C with air; C0 and C denote feed and effluent concentrations.)
Table 5. Metal Oxides Content on Impregnated Carbons
after N Adsorption-Regenerationa Cycles
metal oxide content, mg/g of C
Table 4 show that the breakthrough capacity (qb) is 7080% of that in a batch adsorption unit, while the total
capacity (qt) is somewhat higher. The decline in capacity with the number of regeneration cycles is similar to
that observed in a batch unit. Note, however, that the
breakthrough curves from the regenerated bed are
steeper than those of the fresh bed, indicating improved
diffusity in the regenerated bed.
During successive adsorption regeneration cycles, the
impregnated metal oxides content declined by a few
percent per cycle due to metal losses (Table 5). The
corresponding concentrations of these metal ions can be
estimated from the metal loss and the filtrate specific
volume per cycle (Vs). Nevertheless, in almost all cycles,
the concentration of metal ions passing into the filtrate
did not exceed the values of the maximal permissible
concentration level.
sample
N
A
A
A
A
A
C
C
C
C
initial
1
3
7
10
initial
1
3
5
Vs, L/g
2.4
2.4
2.2
1.9
2.4
2.2
1.9
Fe2O3
CuO
Cr2O3
mcat
37.0
35.5
34.5
33.7
33.5
37.0
35.6
35.1
34.8
9.0
8.8
8.7
8.5
8.4
9.0
8.9
8.8
8.8
5.0
4.9
4.8
4.7
4.6
51.0
49.2
48.0
46.9
46.5
46.0
44.5
43.9
43.6
a At 250 °C with 5% oxygen for sample A and 270 °C with air
for sample C.
Summary
The results presented here demonstrate that destruction of phenols in dilute solutions can be achieved in
two steps of adsorption on AC impregnated with oxide
catalyst, followed by gas-phase catalytic oxidation at low
4380 Ind. Eng. Chem. Res., Vol. 36, No. 10, 1997
temperatures. The adsorption capacity and the surface
area of the granular AC Filtrasorb-400 diminished
somewhat (by 12-25%) with the impregnation of oxides
(5-10 wt % Fe2O3, CuO with additivities of Cr2O3, or
inert SiO2), but that did not affect the shape of the
adsorption isotherms. Oxidative catalytic regeneration
performed at 240-300 °C completely restored the
adsorption capacity of phenol on the carbons modified
with catalyst, even after 10 cycles of regeneration.
Regeneration temperatures are significantly below the
AC ignition point. Under similar conditions, only
partial recovery of the adsorption capacity was obtained
for spent carbons loaded with p-chlorophenol and pbromophenol, but future work will show that this can
be overcome by a similar technology.
Acknowledgment
This research was supported by The Water Reseach
Institute, The Center for Absorption in Science, (Ministry of Immigrant Absorption), and the Ministry of the
Environment, State of Israel.
Nomenclature
b ) Langmuir coefficient
Ce ) equilibrium concentration
f ) flow rate
mcat ) content of metal oxides on carbon, wt %
N ) regeneration cycle number
qe ) amount of solute adsorbed at equilibrium Ce
Q0 ) Langmuir adsorption capacity
q, q0 ) amount of solute loading for regenerated and virgin
carbon, respectively
qb ) breakthrough capacity, bed adsorption capacity up to
exit concentration that is 1% of the feed concentration
qt ) total bed adsorption capacity
S, S0 ) specific surface area of regenerated and virgin
carbon samples, respectively
t* ) breakthrough time
Vs ) filtrate specific volume (L/g of carbon)
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Received for review December 18, 1996
Revised manuscript received April 28, 1997
Accepted June 30, 1997X
IE960809D
X
Abstract published in Advance ACS Abstracts, September
1, 1997.