Metal clay is a crafting medium consisting of very small particles of metal such as silver, gold, bronze, or copper mixed with an organic binder and water for use in making jewelry, beads and small sculptures. Originating in Japan in 1990, metal clay can be shaped just like any soft clay, by hand or using molds. After drying, the clay can be fired in a variety of ways such as in a kiln, with a handheld gas torch, or on a gas stove, depending on the type of clay and the metal in it. The binder burns away, leaving the pure sintered metal. Shrinkage of between 8% and 30% occurs (depending on the product used). Alloys such as bronze, sterling silver, and steel also are available.
Metal clay first came out in Japan in 1990 [1] to allow craft jewelry makers to make sophisticated looking jewelry without the years of study needed to make fine jewelry. [2]
Fine silver metal clay results in objects containing 99.9% pure silver, which is suitable for enameling. Lump metal clay is sold in sealed packets to keep it moist and workable. The silver versions are also available as a softer paste in a pre-filled syringe which can be used to produce extruded forms, in small jars of slip and as paper-like sheets, from which most of the moisture has been removed. The oldest brand of silver metal clay currently available is Art Clay Silver (ACS). The newest is Project X by ClayRevolution.com (CR).
Another available alloy, EZ960 Sterling Silver Metal Clay was invented by Bill Struve from Metal Adventures, the inventor of BRONZclay™ and COPPRclay™. Because the clay is a sterling silver alloy, one of its best attributes is its post firing strength, in comparison to fine silver. This clay is fired open shelf on a raised hard ceramic kiln shelf at 913 °C (1,675 °F) for 2 hours, full ramp. No carbon required. Its shrinkage rate is smaller than other clays, at 10–11%. CoolTools.us now own the rights to both EZ960 sterling and EZ999 fine silver clays.
PMC was developed in the early 1990s in Japan by metallurgist Masaki Morikawa. [3] As a solid-phase sintered product of a precious metal powder used to form a precious metal article, [1] the material consists of microscopic particles of pure silver or fine gold and a water-soluble, non-toxic, organic binder that burns off during firing. Success was first achieved with gold and later duplicated with silver. The PMC brand includes the following products:
Mitsubishi discontinued all PMC production in 2023.
ACS was developed by AIDA Chemical Industries, also a Japanese company. ACS followed PMC Standard with their Art Clay Original clay which allows the user to fire with a handheld torch or on a gas hob. Owing to subtle differences in the binder and suggested firing times, this clay shrinks less than the PMC versions, approximately 8–10%.
Further developments introduced the Art Clay Slow Dry, a clay with a longer working time. Art Clay 650 and Art Clay 650 Slow Dry soon followed; both clays can be fired at 650 °C (1,202 °F), allowing the user to combine the clay with glass and sterling silver, which are affected negatively by the higher temperatures needed to fire the first generation clays. AIDA also manufacturers Oil Paste, a product used only on fired metal clay or milled fine silver, and Overlay Paste, which is designed for drawing designs on glass and porcelain.
In 2006 AIDA introduced the Art Clay Gold Paste, a more economical way to work with gold. The paste is painted onto the fired silver clay, then refired in a kiln, or with a torch or gas stove. When fired, it bonds with the silver, giving a 22-carat gold accent. The same year also saw Art Clay Slow Tarnish introduced, a clay that tarnishes less rapidly than the other metal clays.
Lump metal clay in bronze was introduced in 2008 by Metal Adventures Inc. (MA) and in 2009 by Prometheus. Lump metal clays in copper were introduced in 2009 by Metal Adventures Inc. and Aida. Because of the lower cost, the bronze and copper metal clays are used by artists [5] more often than the gold and silver metal clays in the American market place. The actual creation time of a bronze or copper piece is also far greater than that of its silver counterpart.[ citation needed ] Base metal clays, such as bronze, copper, and steel metal clays are best fired in the absence of oxygen to eliminate the oxidation of the metal by atmospheric oxygen. A means to accomplish this –- to place the pieces in activated carbon inside a container – was discovered and developed by Bill Struve. [6] RioGrande.com owns the rights to BRONZclay (Original and FastFire), COPPRclay and any other (MA) base metal clays. Rio has discontinued production.
Metal clays are also available as dry powders to which water is added to hydrate and kneaded to attain a clay consistency. One advantage to the powders is their unlimited shelf life. The first silver clay in powder form was released in 2006 as Silver Smiths' Metal Clay Powder. [7] In the following years base metal clays by Hadar Jacobson and Goldie World released several variation containing copper, brass, and even steel.
Metal clay can be fired by a variety of methods. The three most common are:
Pottery is the process and the products of forming vessels and other objects with clay and other raw materials, which are fired at high temperatures to give them a hard and durable form. The place where such wares are made by a potter is also called a pottery. The definition of pottery, used by the ASTM International, is "all fired ceramic wares that contain clay when formed, except technical, structural, and refractory products". End applications include tableware, decorative ware, sanitary ware, and in technology and industry such as electrical insulators and laboratory ware. In art history and archaeology, especially of ancient and prehistoric periods, pottery often means vessels only, and sculpted figurines of the same material are called terracottas.
Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces.
Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
Gilding is a decorative technique for applying a very thin coating of gold over solid surfaces such as metal, wood, porcelain, or stone. A gilded object is also described as "gilt". Where metal is gilded, the metal below was traditionally silver in the West, to make silver-gilt objects, but gilt-bronze is commonly used in China, and also called ormolu if it is Western. Methods of gilding include hand application and gluing, typically of gold leaf, chemical gilding, and electroplating, the last also called gold plating. Parcel-gilt objects are only gilded over part of their surfaces. This may mean that all of the inside, and none of the outside, of a chalice or similar vessel is gilded, or that patterns or images are made up by using a combination of gilt and ungilted areas.
Repoussé or repoussage ( ) is a metalworking technique in which a malleable metal is shaped by hammering from the reverse side to create a design in low relief. Chasing or embossing is a similar technique in which the piece is hammered on the front side, sinking the metal. The two techniques are often used in conjunction.
Building material is material used for construction. Many naturally occurring substances, such as clay, rocks, sand, wood, and even twigs and leaves, have been used to construct buildings and other structures, like bridges. Apart from naturally occurring materials, many man-made products are in use, some more and some less synthetic. The manufacturing of building materials is an established industry in many countries and the use of these materials is typically segmented into specific specialty trades, such as carpentry, insulation, plumbing, and roofing work. They provide the make-up of habitats and structures including homes.
Cloisonné is an ancient technique for decorating metalwork objects with colored material held in place or separated by metal strips or wire, normally of gold. In recent centuries, vitreous enamel has been used, but inlays of cut gemstones, glass and other materials were also used during older periods; indeed cloisonné enamel very probably began as an easier imitation of cloisonné work using gems. The resulting objects can also be called cloisonné. The decoration is formed by first adding compartments to the metal object by soldering or affixing silver or gold as wires or thin strips placed on their edges. These remain visible in the finished piece, separating the different compartments of the enamel or inlays, which are often of several colors. Cloisonné enamel objects are worked on with enamel powder made into a paste, which then needs to be fired in a kiln. If gemstones or colored glass are used, the pieces need to be cut or ground into the shape of each cloison.
Lost-wax casting – also called investment casting, precision casting, or cire perdue – is the process by which a duplicate sculpture is cast from an original sculpture. Intricate works can be achieved by this method.
The fineness of a precious metal object represents the weight of fine metal therein, in proportion to the total weight which includes alloying base metals and any impurities. Alloy metals are added to increase hardness and durability of coins and jewelry, alter colors, decrease the cost per weight, or avoid the cost of high-purity refinement. For example, copper is added to the precious metal silver to make a more durable alloy for use in coins, housewares and jewelry. Coin silver, which was used for making silver coins in the past, contains 90% silver and 10% copper, by mass. Sterling silver contains 92.5% silver and 7.5% of other metals, usually copper, by mass.
Modelling clay or modelling compound is any of a group of malleable substances used in building and sculpting. The material compositions and production processes vary considerably.
Egyptian faience is a sintered-quartz ceramic material from Ancient Egypt. The sintering process "covered [the material] with a true vitreous coating" as the quartz underwent vitrification, creating a bright lustre of various colours "usually in a transparent blue or green isotropic glass". Its name in the Ancient Egyptian language was tjehenet, and modern archeological terms for it include sintered quartz, glazed frit, and glazed composition. Tjehenet is distinct from the crystalline pigment Egyptian blue, for which it has sometimes incorrectly been used as a synonym.
This is a list of pottery and ceramic terms.
Glass casting is the process in which glass objects are cast by directing molten glass into a mould where it solidifies. The technique has been used since the 15th century BCE in both Ancient Egypt and Mesopotamia. Modern cast glass is formed by a variety of processes such as kiln casting or casting into sand, graphite or metal moulds.
Colored gold is the name given to any gold that has been treated using techniques to change its natural color. Pure gold is slightly reddish yellow in color, but colored gold can come in a variety of different colors by alloying it with different elements.
A metallurgical assay is a compositional analysis of an ore, metal, or alloy, usually performed in order to test for purity or quality.
Goryeo ware refers to all types of Korean pottery and porcelain produced during the Goryeo dynasty, from 918 to 1392, but most often refers to celadon (greenware).
Soldering is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong and durable joint.
Rio Grande is a jewelry-making equipment, tools and supplies company located in Albuquerque, New Mexico. Founded in 1944 by jeweler Saul Bell, the company is run by Arien Gessner (CEO).
Painting with Fire (PWF) is the name given to an immersion process for creating torch fired enamel jewelry. This process is the focal point of torch fired enamel jewelry workshops taught by Barbara A. Lewis, written about in her book, and discussed in Belle Armoire Jewelry, Handcrafted Jewelry, Bead Trends, Stringing and Bead Unique.
Granulation is a jewellery manufacturing technique whereby a surface is covered in spherules or granules of precious metal. The technique is thought to have its origins in Sumer about 5,000 years ago. This technique then spread to southern Europe during the orientalizing period, also through the role of Phoenicians, who had founded colonies in Sardinia, Sicily and Spain, or Near Eastern craftsmen.
{{citation}}
: Missing or empty |title=
(help){{citation}}
: Missing or empty |title=
(help){{cite book}}
: CS1 maint: multiple names: authors list (link) CS1 maint: numeric names: authors list (link)