Search Results (15,638)

Incorporating waste to produce new environmentally friendly construction products has become one of the great challenges of the industry nowadays. The aim of this research is to analyse the behaviour of novel gypsum composites against water action, incorporating recycled rubber aggregates (up to 8.5% vol.) and dissolved expanded polystyrene (up to 10.0% vol.). To this end, a total of 10 dosages have been proposed with the progressive substitution of natural resources by these secondary raw materials. The results show how it is possible to reduce the total water absorption of the gypsum composites by up to 8.3% compared to traditional gypsum material. In addition, it is also possible to reduce water absorption by capillary by up to 52.7%, resulting in lighter composites with good performance against water action. In all composites analysed, the mechanical strengths exceeded the minimum values of 1 MPa in bending and 2 MPa in compression, making them an optimal solution for the development of lightweight prefabricated products for damp rooms. Full article

Metal screw extrusion (MSE) is a continuous, solid-state forming method utilizing an inherently high degree of deformation to consolidate fragmented input materials into a solid bulk by breaking their oxide skins. Severe plastic deformation with equivalent strain in the range of 10–20 can be achieved depending on set process parameters. Rigorous mixing can be employed to form sophisticated materials like bulk composites, nanocomposites, particle-reinforced metals, and fine-grained materials. Furthermore, the inherent solid-state processing is well suited for recovery of difficult-to-recycle materials. A range of non-ferrous materials has been manufactured by MSE and further characterized in terms of microstructural evolution and mechanical and functional properties. Furthermore, MSE has been studied in terms of flow, accumulated strain, and environmental impact. The following review aims to critically highlight the existing work performed on MSE, compare it to existing and emerging technologies as well as explore future development and possible applications. MSE has the potential to be utilized for numerous commercial applications. To realize industrial use of MSE, key aspects of the process and the influence of processing parameters on the resulting product must be understood. Full article

Driven by population growth, rising living costs, and the urgent need to address climate change, sustainable food production and circular economy principles are becoming increasingly important. Conventional agriculture faces significant challenges, including land scarcity, water shortages, and disrupted supply chains. As a solution, cities are adopting vertical farming to enhance urban food security and promote circularity. This research introduces FLOAT (Farming Lab on a Trough), an innovative vertical farming system made from bio-polymers and recycled polyethylene terephthalate glyco (rPETG) pellets from plastic bottles. FLOAT’s design emphasizes sustainability and closed-loop material usage. The study showcases the versatility of additive manufacturing (AM) in creating complex geometries with fully functional 1:1 prototypes. These prototypes highlight FLOAT’s potential as a scalable and adaptable solution for sustainable food production in urban settings, contributing to improved food security and environmental sustainability. By integrating FLOAT with conventional practices, we aim to exceed Singapore’s 2030 food security targets and achieve lasting urban food resilience. FLOAT aims to scale sustainable food production, fostering community ties with food, and nurturing future responsibility. Full article

The integration of natural fibre thermoplastic composites, particularly those combining flax fibres with polypropylene, offers a promising alternative to traditional synthetic composites, emphasising sustainability in composite materials. This study investigates the mechanical properties of flax/polypropylene composites manufactured using flashlamp automated tape placement and press consolidation, individually and in combination. Tensile, compression, three-point bending, and double cantilever beam tests are utilised for comparing these manufacturing processes and the mechanical performance of the resulting composites. The microstructure of the tapes is investigated using cross-sectional microscopy, and the thermophysical behaviour is analysed utilising thermogravimetric analysis and differential scanning calorimetry. The temperature during placement is monitored using an infrared camera, and the pressure is mapped with pressure-sensitive films. The natural fibre tapes show a good aptitude for being manufactured with automated tape placement. The tensile performance of tapes manufactured with automated tape placement is close to that of press consolidated samples. Compression, flexural properties, and the mode I fracture toughness critical energy release rate all benefit from a second consolidation step. Full article

In this work, natural fibers extracted from the medicinal aromatic plant Deverra tortuosa, with different sizes (S1 = 2 mm and S2 = 500 μm), were incorporated into recycled low density polyethylene (rLDPE) to produce sustainable biocomposites. Compounding was performed with different fiber concentrations (0 to 30% wt.) via twin-screw extrusion followed by injection molding. Based on the samples obtained, a comprehensive series of characterization was conducted, encompassing morphological and mechanical (flexural, tensile, hardness, and impact) properties. Additionally, thermal properties were assessed via differential scanning calorimetry (DSC), while Fourier transform infrared spectroscopy (FTIR) was used to elucidate potential chemical interactions and changes with processing. Across the range of conditions investigated, substantial improvements were observed in the rLDPE properties, in particular for the tensile modulus (23% for S1 and 104% for S2), flexural modulus (47% for S1 and 61% for S2), and flexural strength (31% for S1 and 65% for S2). Nevertheless, the tensile strength decreased (15% for S1 and 46% for S2) due to poor fiber–matrix interfacial adhesion. These preliminary results can be used for further development in sustainable packaging materials. Full article

Magnetic nanoparticles (MNPs) based on magnetite (Fe₃O₄) are attractive catalyst supports due to their high surface area, easy preparation, and facile separation, but they lack stability in acidic reaction media. The search for MNPs stable in oxidative acidic reaction media is a necessity if one wants to combine the advantages of MNPs as catalyst supports with those of iodine(III) reagents being environmentally benign oxidizers. In this work, immobilized iodophenyl organocatalysts on magnetite support (IMNPs) were obtained by crossed-linking polymerization of 4-iodostyrene with 1,4-divinylbenzene in the presence of MNPs. The obtained IMNPs were characterized by TGA, IR, SEM, STEM, and HAADF to gain information on catalyst morphology, average particle size (80–100 nm), and their core–shell structure. IMNP-catalysts tested in (i) the α-tosyloxylation of propiophenone 1 with meta-chloroperbenzoic acid (m-CPBA) and (ii) in the oxidation of 9,10-dimethoxyanthracene 3 with Oxone^® as the side-oxidant showed a similar performance as reactions using stoichiometric amounts of iodophenyl. The developed IMNPs withstand strong acidic conditions and serve as reusable organocatalysts. They are recyclable up to four times for repeated organocatalytic oxidations with rates of recovery of 80–92%. This is the first example of a—(4-iodophenyl)polystyrene shell—magnetite core-structured organocatalyst withstanding strong acidic reaction conditions. Full article

Recently, 3D printing of large, structural polymer parts has received increasing interest, especially for the creation of recyclable structural parts and tooling. However, the complexity of large-scale 3D polymeric printing often dictates resource-intensive trial and error processes to achieve acceptable parts. Existing computational models used to assess the impact of fabrication conditions typically treat the 3D-printed part as a continuum, incorporate oversimplified boundary conditions and take hours to days to run, making design space exploration infeasible. The purpose of this study is to create a structural model that is computationally efficient compared with traditional continuum models yet retains sufficient accuracy to enable exploration of the design space and prediction of part residual stresses and deformations. To this end, a beam-based finite element methodology was created where beads are represented as beams, vertical springs represent inter-bead transverse force transfer and multi-point, linear constraints enforce strain compatibility between adjacent beads. To test this framework, the fabrication of a large Polyethylene terephthalate glycol (PETG) wall was simulated. The PETG was modeled as linearly elastic with an experimentally derived temperature-dependent coefficient of thermal expansion and elastic modulus using temperature history imported from an ABAQUS thermal model. The results of the simulation were compared to those from a continuum model with an identical material definition, showing reasonable agreement of stresses and displacements. Further, the beam-based model required an order of magnitude less run time. Subsequently, the beam-based model was extended to allow separation of the part from the printing bed and the inclusion of part self-weight during fabrication to assess the significance of these effects that pose challenges for existing continuum models. Full article

As shield tunnels increase, managing shield muck strains construction and the environment. To mitigate this problem, shield muck replaced bentonite in silty clay to improve synchronous grouting slurry. Initially, the physical attributes and microstructural composition of shield muck were obtained, alongside an analysis of the effects of the muck content, particle size, and general influencing factors on the slurry properties through standardized tests and regression models. Subsequently, leveraging three-dimensional response surface methodology, admixture interactions and multiple factor impacts on the slurry were explored. Finally, utilizing the SQP optimization technique, an optimal slurry blend ratio tailored for actual project needs was derived for improved muck slurry. The findings reveal with the decreasing bleeding rates as the muck content rises, the particle size diminishes. An inverse relationship exists between the muck content and slurry fluidity. At soil–binder ratios below 0.6, a decrease in the soil–binder ratio intensifies the influence of the water–binder ratio on the slurry density, bleeding rate, and setting time. The fly flash–cement ratio inversely correlates with the slurry bleeding rate, while the ratio greater than 0.6 is positively correlated. For muck particle sizes under 0.2 mm, the fly flash–cement ratio inversely impacts the density, while over 0.2 mm, it correlates positively. The optimal proportion for silty clay stratum synchronous grouting slurry, substituting muck for bentonite, includes a water–binder ratio of 0.559, binder–sand ratio of 0.684, fly flash–cement ratio of 2.080, soil–binder ratio of 0.253, particle size under 0.075 mm, and water-reducing admixture of 0.06. Full article

Polyvinyl chloride (PVC) and polyethylene terephthalate (PET) contribute significantly to global plastic waste, with only 9% recycled in recent years. In this work, these plastic wastes were upcycled as functional fillers to improve the rigid polyurethane foam (RPUF) properties. To attain this target, we leveraged the intrinsic polarity of the C=O and C-Cl groups of PVC and PET to induce intermolecular attractions with the N-H groups of the polyurethane matrix, evidenced by the observed IR peak shifts. This enhanced the nucleating effect during foaming, increasing the foams’ compressive strengths by 77% and 22% with the addition of 10% PVC and 5% PET filler, respectively. Furthermore, the addition of PVC and PET fillers increased the foam volume. Thus, the collective utilization of PPW and its corresponding impact on the CO-based RPUF’s properties signifies a reduction in carbon dioxide emissions by 14.15% and 17.52% for PVC and PET, respectively. Moreover, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) revealed improved thermal stability and degradation profiles of the produced RPUFs. Overall, this work highlights potential advancement in environmentally responsible upcycling strategies for common end-of-life plastic wastes, while enhancing rigid foam properties. Full article

Deep Eutectic Solvents (DESs) show promising abilities for the delamination of multilayer packaging films that are used in food packaging and in pharmaceutical blister packs. Due to the complexity of their structure, the recycling of such materials is a challenging task, leading to the easiest or cheapest disposal option of either landfill or incineration. Towards the development of ‘green’ solvents for efficient waste management and recycling, this research focuses on the preparation of a range of hydrophobic and hydrophilic DESs based on carboxylic acids in combination with various naturally derived aliphatic and aromatic organic compounds as well as amino acids. Chemical and physical characterization of the solvents was undertaken using differential scanning calorimetry, rheometry, and density measurements for the determination of their properties. Subsequently, batches of solvent were tested against different types of consumer packaging to evaluate the ability of the DES to delaminate these structures into their component materials. The laminate packaging waste products tested were Al/PE, PE/Al/PET, Al/PE/paper, and PVC/PE/Al. Separated films were collected and studied to further examine the effect of solvent delamination on the materials. Depending on the DES formulation, the results showed either partial or full delamination of one or more of the packaging materials, albeit there were challenges for certain solvent systems in the context of delivering a broad delamination efficiency. Variables including temperature, agitation rate, mixing time, and solvent ratios were investigated via a Design of Experiments process to assess the effects of these parameters on the delamination outcome. The results showed that the DESs presented in this research can offer an efficient, low-energy, affordable, and green option for the delamination of laminate packaging materials. Full article

Abstract: Natural gas dehydration is a critical process in natural gas extraction and transportation, and the membrane separation method is the most suitable technology for gas dehydration. In this paper, based on molecular dynamics theory, we investigate the performance of a metal–organic composite membrane (ZIF-90 membrane) in natural gas dehydration. The paper elucidates the adsorption, diffusion, permeation, and separation mechanisms of water and methane with the ZIF-90 membrane, and clarifies the influence of temperature on gas separation. The results show that (1) the diffusion energy barrier and pore size are the primary factors in achieving the separation of water and methane. The diffusion energy barriers for the two molecules (CH₄ and H₂O) are ΔE(CH₄) = 155.5 meV and ΔE(H₂O) = 50.1 meV, respectively. (2) The ZIF-90 is more selective of H₂O, which is mainly due to the strong interaction between the H₂O molecule and the polar functional groups (such as aldehyde groups) within the ZIF-90. (3) A higher temperature accelerates the gas separation process. The higher the temperature is, the faster the separation process is. (4) The pore radius is identified as the intrinsic mechanism enabling the separation of water and methane in ZIF-90 membranes. Full article

This paper describes a highly alkaline low-grade copper oxide ore. Copper can be selectively leached out while other metals are retained. A thermodynamic model of the CuO-(NH₄)₂SO₄-NH₃-H₂O system was established for the leaching of tenorite (CuO) under conditions of mass and charge conservation. MATLAB’s fitting functions, along with the diff and solve functions, were used to calculate the optimal ammonia concentration and total copper ion concentration of tenorite under different ammonium sulfate concentrations. The effects of various ammonia–ammonium salt solutions (ammonium sulfate, ammonium carbonate, ammonium chloride) on the copper leaching rate were investigated. Results show that under the conditions of an ammonia concentration of 1.2 mol/L, an ammonia–ammonium ratio of 2:1, a liquid–solid ratio of 3:1, a temperature of 25 °C, and a leaching time of 4 h, the copper leaching rate from the ammonium sulfate and ammonium chloride solutions reaches 70%, which is slightly higher than that of ammonium carbonate. Therefore, an ammonia–ammonium sulfate system is selected for leaching low-grade copper oxide due to its lower corrosion to equipment compared to the chlorination system. The impact of this study on industrial applications includes the potential to find more sustainable and cost-effective methods for resource recovery. The industry can reduce its dependence on resources and mitigate its environmental impact. Readers engaged in low-grade oxidized copper research will benefit from this study. Full article

Plastic pollution is a major driver of climate change that is associated with biodiversity loss, greenhouse gas emissions, and negative soil, plant, animal, and human health. One of the solutions that has been proposed and is currently reducing the adverse effects of plastic on the planet is the replacement of synthetic plastics with biopolymers. The biodegradable polymers have been adapted for most of the applications of synthetic plastic. However, their use and disposal present some sustainability challenges. Recycling emerges as an effective way of promoting the sustainability of biopolymer use. In this article, we review recycling as a viable solution to improve the sustainability of biopolymers, emphasizing the current types and technologies employed in biopolymer recycling and the challenges faced in their adoption. Our exploration of the future directions in the conversion of biopolymers into new polymers for reuse establishes a connection between established continuous technological innovation, integration into circular economy models, and the establishment and strengthening of collaborations among key stakeholders in relevant industries as necessary steps for the adoption, full utilization, and improvement of recycling technologies for biopolymers. By connecting these factors, this study lays a foundation for the establishment of a roadmap for improved biopolymer recycling technologies and processes that promote the sustainability of synthetic plastic alternatives. Full article

The by-products of green coffee processing are rich in compounds that can be recycled for their possible use in the production of beverages, fertilizers and weed control in production areas. The objective of this work was to identify the organic and inorganic bioactive compounds of green coffee and the coffee by-products related to the production of origin, such as dried cascara (skin-pulp), parchment and silverskin (unroasted), in order to investigate the role their biomolecules may have in reuse through practices and local knowledge, not yet valued. The metabolomic profile by HPLC-ESI-HRMS of the aqueous extract of the dried cascara highlighted 93 non-volatile molecules, the highest number reported for dried cascara. They belong to groups of organic acids (12), alkaloids (5), sugars (5), fatty acids (2), diglycerides (1), amino acids (18), phospholipids (7), vitamins (5), phenolic acids (11), flavonoids (8), chlorogenic acids (17), flavones (1) and terpenes (1). For the first time, we report the use of direct analysis in real-time mass spectrometry (DART-MS) for the identification of metabolites in aqueous extracts of dried cascara, parchment, silverskin and green coffee. The DART analysis mainly showed the presence of caffeine and chlorogenic acids in all the extracts; additionally, sugar adducts and antioxidant compounds such as polyphenols were detected. The mineral content (K, Ca, P, S, Mg and Cl) by EDS spectrometry in the by-products and green coffee showed a relatively high content of K in the dried cascara and green coffee, while Ca was detected in double quantity in the silverskin. These metabolomic and mineral profile data allow enhancement of the link between the quality of green coffee and its by-products and the traditional local practices in the crop-growing area. This consolidates the community’s experience in reusing by-products, thereby minimizing the impact on the environment and generating additional income for coffee growers’ work, in accordance with the principles of circular economy and bioeconomy. Full article

Polyesters (PEs) are sustainable alternatives for conventional polymers owing to their potential degradability, recyclability, and the wide availability of bio-based monomers for their synthesis. Herein, we used a one-pot, one-step self-switchable polymerization linking the ring-opening alternating copolymerization (ROAC) of epoxides/cyclic anhydrides with the ring-opening polymerization (ROP) of L-lactide (LLA) to synthesize PE-based hot-melt adhesives with a high bio-based content. In the cesium pivalate-catalyzed self-switchable polymerization of glutaric anhydride (GA), butylene oxide (BO), and LLA using a diol initiator, the ROAC of GA and BO proceeded whereas the ROP of LLA simultaneously proceeded very slowly, resulting in a copolyester consisting of poly(GA-alt-BO) and poly(L-lactide) (PLLA) segments with tapered regions, that is, PLLA-tapered block-poly(GA-alt-BO)-tapered block-PLLA (PLLA-tb-poly(GA-alt-BO)-tb-PLLA). Additionally, a series of tapered-block or real-block copolyesters consisting of poly(anhydride-alt-epoxide) (A segment) and PLLA (B segment) with AB-, BAB-, (AB)₃-, and (AB)₄-type architectures of different compositions and molecular weights were synthesized by varying the monomer combinations, alcohol initiators, and initial feed ratios. The lap shear tests of these copolyesters revealed an excellent relationship between the adhesive strength and polymer structural parameters. The (AB)₄-type star-block copolyester (poly(GA-alt-BO)-tb-PLLA)₄ exhibited the best adhesive strength (6.74 ± 0.64 MPa), comparable to that of commercial products, such as PE-based and poly(vinyl acetate)-based hot-melt adhesives. Full article