Search Results (552)

Step emulsification (SE) is renowned for its robustness in generating monodisperse emulsion droplets at arrayed nozzles. However, few studies have explored poly(dimethylsiloxane) (PDMS)-based SE devices for producing monodisperse oil-in-water (O/W) droplets and polymeric microspheres with diameters below 20 µm—materials with broad applicability. In this study, we present a PDMS-based microfluidic SE device designed to achieve this goal. Two devices with 264 nozzles each were fabricated, featuring straight and triangular nozzle configurations, both with a height of 4 µm and a minimum width of 10 µm. The devices were rendered hydrophilic via oxygen plasma treatment. A photocurable acrylate monomer served as the dispersed phase, while an aqueous polyvinyl alcohol solution acted as the continuous phase. The straight nozzles produced polydisperse droplets with diameters exceeding 30 µm and coefficient-of-variation (CV) values above 10%. In contrast, the triangular nozzles, with an opening width of 38 µm, consistently generated monodisperse droplets with diameters below 20 µm, CVs below 4%, and a maximum throughput of 0.5 mL h⁻¹. Off-chip photopolymerization of these droplets yielded monodisperse acrylic microspheres. The low-cost, disposable, and scalable PDMS-based SE device offers significant potential for applications spanning from laboratory-scale research to industrial-scale particle manufacturing. Full article

This study investigates the synthesis and application of acrylic–urethane hybrid polymer dispersions as advanced binders for leather finishing. Two polymerization techniques—seeded emulsion and miniemulsion—were used to produce hybrid polymer dispersions by varying the ratios of polyurethane (PU) and acrylic (AC). The synthesized dispersions, i.e., the hybrid polyurethanes, showed stable, uniform particle sizes, inferring good compatibility and interaction between the PU and AC phases, as confirmed by particle sizes, FTIR, and DSC analyses. The performance of the coating on leather surfaces was assessed by using standard physical tests, including rubbing fastness, flexing endurance, water spot resistance, and grain strength. The results showed that the hybrid polymers outperformed their individual PU and AC counterparts, particularly in terms of abrasion resistance and mechanical integrity. Of the two polymerization techniques, the seeded emulsion hybrids exhibited superior coating properties, providing greater resistance to cracking and abrasion under stress, improved grain strength, and better color retention during rubbing tests. These findings highlight the potential of acrylic–urethane hybrids, particularly those prepared via seeded emulsion polymerization, to address the limitations of traditional binders in high-performance leather applications. Full article

In order to solve the problems of long dissolution and preparation time, cumbersome preparation, and easy moisture absorption and deterioration during storage or transportation, acrylamide (AM), acrylic acid (AA), sodium p-styrene sulfonate (SSS), and cetyl dimethylallyl ammonium chloride (DMAAC-16) were selected as raw materials, and the emulsion thickener P(AM/AA/SSS), which can be instantly dissolved in water and rapidly thickened, was prepared by the reversed-phase emulsion polymerization method. DMAAC-16, the influence of emulsifier dosage, oil–water ratio, monomer molar ratio, monomer dosage, aqueous pH, initiator dosage, reaction temperature, reaction time, and other factors on the experiment was explored by a single-factor experiment, and the optimal process was determined as follows: the oil–water volume ratio was 0.4, the emulsifier dosage was 7% of the oil phase mass, the initiator dosage was 0.03% of the total mass of the reaction system, the reaction time was 4 h, the reaction temperature was 50 °C, the aqueous pH was 6.5, and the monomer dosage was 30% of the total mass of the reaction system (monomeric molar ratio n(AM):n(AA):n(SSS):n(DMAAC-16) = 79.2:20:0.5:0.3). X-ray diffraction analysis (XRD), infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy analysis were carried out on the polymerization products. At the same time, a series of performance test experiments such as thickening performance, temperature and shear resistance, salt resistance, sand suspension performance, core damage performance, and fracturing fluid flowback fluid reuse were carried out to evaluate the comprehensive effect and efficiency of the synthetic products, and the results show that the P(AM/AA/SSS/DMAAC-16) polymer had excellent solubility and excellent properties such as temperature and shear resistance. Full article

Understanding the adsorption features of polymer microgels with different chemical compositions and structures is crucial in studying the mechanisms of respective emulsion stabilization. Specifically, the use of stimuli-responsive particles can introduce new properties and broaden the application range of such complex systems. Recently, we demonstrated that emulsions stabilized by microgels composed of interpenetrating networks (IPNs) of poly-N-isopropylacrylamide (PNIPAM) and polyacrylic acid (PAA) exhibit higher colloidal stability upon heating compared to PNIPAM homopolymer and other relevant PNIPAM-based copolymer counterparts. In the present work, using pendant drop tensiometry, we studied the evolution of water–tetradecane interfacial tension during the adsorption of PNIPAM-PAA IPN particles, comparing them with single-network P-(NIPAM-co-AA) and PNIPAM microgels. The results showed that, despite having the same chemical composition, copolymer particles exhibit completely different adsorption behavior in comparison to other microgel architectures. The observed disparity can be attributed to the nonuniform distribution of charged acrylic acid groups within the P-(NIPAM-co-AA) network obtained through precipitation polymerization. Oppositely, the presence of IPN architecture provides a uniform distribution of different monomers inside respective microgels. Additionally, hydrogen bonding between PNIPAM and PAA subchains appears to reduce the electrostatic energy barrier, enhancing the ability of IPN particles to successfully cover the liquid interface. Overall, our findings confirm the efficiency of using PNIPAM-PAA IPN microgels for the preparation of oil-in-water emulsions and their stability, even when the temperature rises above the lower critical solution temperature of PNIPAM. Full article

Background and Objectives: Drug delivery systems (DDSs) offer efficient treatment solutions to challenging diseases such as central nervous system (CNS) diseases by bypassing biological barriers such as the blood–brain barrier (BBB). Among DDSs, polymeric nanoparticles (NPs), particularly poly(lactic-co-glycolic acid) (PLGA) NPs, hold an outstanding position due to their biocompatible and biodegradable qualities. Despite their potential, the translation of PLGA NPs from laboratory-scale production to clinical applications remains a significant challenge. This study aims to address these limitations by developing scalable PLGA NPs and evaluating their potential biological applications. Methods: We prepared blank and model-protein-loaded (albumin–FITC and wheat germ agglutinin-488 (WGA-488)) fluorescent PLGA NPs using the traditional double-emulsion method combined with the micro-spray-reactor system, a novel approach that enables fine particle production enabling scale-up applications. We tested the biocompatibility of the NPs in living RPMI 2650 and neuroblastoma cell lines, as well as their trafficking and uptake. Release kinetics of the encapsulated proteins were investigated through confocal microscopy and in vitro release studies, providing insights into the stability and functionality of the released proteins. Results: The formulation demonstrated sustained and prolonged protein release profiles. Importantly, cellular uptake studies revealed that the NPs were not internalized. Furthermore, encapsulated WGA-488 protein retained its functional activity after release, validating the integrity of the encapsulation and release processes. Conclusions: The proof-of-concept study on NP manufacturing and an innovative drug trafficking and release approach can bring new perspectives on scalable preparations of PLGA NPs and their biological applications. Full article

Anisotropic particles have a wide range of applications in materials science such as emulsion stabilization, oil–water separation, and catalysis due to their asymmetric structure and properties. Nevertheless, designing and synthesizing large quantities of anisotropic particles with controlled morphologies continue to present considerable challenges. In this study, we successfully synthesized anisotropic microspheres using a soap-free seed emulsion polymerization method. This approach combines the benefits of seed emulsion polymerization with emulsion interfacial polymerization. By varying the concentrations of dissolved polymeric monomers, 3-methacryloyloxypropyltrimethoxysilane (MPS), and the initiator of potassium persulfate (KPS), different shapes of bowl, cap, and three-sided concave particles were obtained in surfactant-free aqueous solutions, simplifying the post-treatment process. The cap particles are Janus particles with good emulsion stability to toluene/water emulsions over 30 days. The catalytic degradation of 4-nitrophenol (4-NP) was investigated after loading silver nanoparticles on the surface of the particles by in situ deposition. The anisotropic particles obtained in this work have potential applications in emulsion stabilization and catalysis. Full article

Background and objectives: The use of polymeric nanoparticles (NPs) in drug delivery systems offers the advantages of enhancing drug efficacy and minimizing side effects; Methods: In this study, L-threonine polyurethane (LTPU) NPs have been fabricated by water-in-oil-in-water emulsion and solvent evaporation using biodegradable and biocompatible LTPU. This polymer was pre-synthesized through the use of an amino acid-based chain extender, desaminotyrosyl L-threonine hexyl ester (DLTHE), where urethane bonds are formed by poly(lactic acid)-poly(ethylene glycol)-poly(lactic acid) (PLA-PEG-PLA) triblock copolymer and 1,6-hexamethylene diisocyanate (HDI). LTPU is designed to be degraded by hydrolysis and enzymatic activity due to the presence of ester bonds and peptide bonds within the polymer backbone. LTPU NPs were fabricated by water-in-oil-in-water double emulsion solvent evaporation methods; Results: The polymerization of LTPU was confirmed by ¹H-NMR, ¹³C-NMR, and FT-IR spectroscopies. The molecular weights and polydispersity, determined with GPC, were 28,800 g/mol and 1.46, respectively. The morphology and size of NPs, characterized by DLS, FE-SEM, TEM, and confocal microscopy, showed smooth and spherical particles with diameters less than 200 nm; Conclusions: In addition, the drug loading, encapsulation efficiency, and drug release profiles, using UV-Vis spectroscopy, showed the highest encapsulation efficiency with 2.5% carboplatin and sustained release profile. Full article

Recent advancements in polymer materials have enabled the synthesis of bio-based monomers from renewable resources, promoting sustainable alternatives to fossil-based materials. This study presents a novel zwitterionic surfactant, SF, derived from 10-undecenoic acid obtained from castor oil through a four-step reaction, achieving a yield of 78%. SF has a critical micelle concentration (CMC) of 1235 mg/L, slightly higher than the commercial anionic surfactant Rhodacal DS-4 (sodium dodecyl benzene sulfonate), and effectively stabilizes monomer droplets, leading to excellent conversion and stable latex formation. The zwitterionic groups in SF enhance adhesion to hydrophilic substrates (glass, stainless steel, and skin). Films produced with SF exhibit outstanding water resistance, with only 18.48% water uptake after 1800 min, compared to 81% for the control using Rhodacal DS-4. Notably, SF maintains low water uptake across various concentrations, minimizing water penetration. Thus, the synthesized SF demonstrates improved adhesive properties and excellent water resistance in emulsion polymerization applications, highlighting its potential as a sustainable, high-performance alternative to petrochemical surfactants. Full article

This work deals with the coating properties of synthetic latices comprising two kinds of polymers, specifically polyacrylate and polypyrrole, which were simultaneously formed by semi-continuous emulsion polymerization using a “one-pot” synthesis strategy. In this procedure, both the emulsion polymerization of acrylate monomers and the oxidative polymerization of pyrrole occurred concurrently in one reactor. Polyacrylate latices differing in polypyrrole loading were prepared by applying various dosages of pyrrole, specifically 0, 0.25, and 0.50, based on the fraction of acrylate monomers. The effect of the in situ incorporated polypyrrole component (having the nature of submicron composite polypyrrole-coated polyacrylate latex particles) on the physico-mechanical properties and chemical resistance of the resulting heterogeneous coating films was investigated. The interaction of incorporated polypyrrole and anti-corrosion pigments (see ZnS, Zn₃(PO₄)₂, ZnFe₂O₄, MoS₂, and ZnO) on the corrosion resistance of coatings was evaluated by using the electrochemical linear polarization technique. The polyacrylate latex prepared with the lowest polypyrrole loading (achieved by polymerizing 0.25 wt. % of pyrrole related to acrylic monomers) was found to be the optimum binder for waterborne anticorrosive coatings based on their properties and protective function. Their compatibility with the selected types of pigments was studied for these latex binders. In addition, their influence on the anti-corrosion efficiency of polyacrylate paint films was evaluated using the linear polarization electrochemical technique. For high corrosion resistance, the ZnS and MoS₂ pigments, showing compatibility with polyacrylate latices containing the polypyrrole component, proved to be advantageous. Full article

Waterborne polyurethane, with a mechanical strength comparable to solvent-based types, is eco-friendly and safe, using water as a dispersion medium. Polyacrylate excels in film formation and weather resistance but suffers from “hot stickiness and cold brittleness”. Merging polyurethane and polyacrylate creates advanced hybrids, while organosilicon enhances properties but is restricted due to hydrolytic crosslinking. In this paper, a series of polyurethane–polyacrylate hybrid latexes with high organosilicon content were prepared using phase inversion emulsion polymerization technology. Even when the monomer content of 3-(methacryloyloxy)propyltrimethoxysilane (MPS) was increased to 10%, the polymerization process was stable, without the formation of a gel precipitate. The resulting latexes could remain stable for at least 6 months without significant changes in the properties of their films. The effects of MPS content on the mechanical and thermal properties of latex films were systematically researched. The study showed that with an increase in MPS dosage, the hardness and elastic modulus of the latex films increased, while the elongation at break and water absorption decreased, together with the increased glass transition temperature and surface hydrophilicity. This work aims to provide new theoretical guidance for the preparation of silicone-modified hybrid latexes, enabling their safe and stable production and storage. Full article

In this work, we investigated the influence of the synthetic conditions of core/shell particles on physico–chemical properties of their shells, the process of self-assembly of particles into 3D-ordered structures, and the sensitivity of films based on these particles to the presence of ethanol and temperature changes. The core/shell particles were prepared by two methods: seed emulsion copolymerization and semi-batch emulsion copolymerization. The cores consisted of polystyrene or its copolymer with methyl methacrylate. Polymer shells of the particles were obtained by copolymerization of methyl methacrylate with several acrylate comonomers: butyl acrylate, butyl methacrylate, propyl acrylate, and ethyl acrylate. The photonic crystal films with the highest sensitivity to ethanol vapors were obtained on the basis of the core/shell particles synthesized by semi-batch emulsion polymerization. It was also established that introducing butyl acrylate or propyl acrylate units into shell copolymers led to an increase in the sensitivity of the resulting photonic crystal films. The films demonstrated a pronounced thermosensitivity only when the corresponding core/shell particles were synthesized as follows: the shell comonomers (methyl methacrylate and butyl acrylate) were introduced into the reaction system during the semi-batch emulsion process in a single step. The intensity of the photonic band gap (PBG) peak for these films decreased by 100% at around 42 °C. Full article

A surface coating of polymer particles of different hydrophobicity and wide-ranged size is helpful for the surface modification of materials such as woody thin board (WTB) derived from biomass. A preparation method for polymer particles was, in this study, proposed using a capillary-type flow system. Under hydrothermal conditions, the refinement of dispersed oil droplets in water (O/W emulsions) and the polymerization reaction could be simultaneously advanced, and polymer particles of polystyrene (PS), polyvinyl alcohol (PVA), polymethyl methacrylate (PMMA), and poly-L-lactic acid (PLLA) with a particle size of about 100 nm could be synthesized. The coating of polymer particles gave an improved effect on the water repellency of WTBs due to the hydrophobicity of polymer particles and an alteration of surface roughness, and it also provided long-term stability (more than 6 years). Full article

Microcapsules are widely utilized in various applications to preserve active ingredients for prolonged durations while enabling controlled release. However, limited release of active ingredients often hampers their effectiveness in daily-use products. In this study, we demonstrated the synthesis of silica core–shell microcapsules designed for controlled fragrance release in topical formulations. The microcapsules were synthesized via the sol–gel polymerization of tetraethyl orthosilicate (TEOS) on the surface of an oil/water emulsion, leveraging the shrinkage and deformation characteristics of sol–gel-derived silica during drying. The concentrations of dipalmitoylethyl dimethylammonium chloride, a cationic emulsifier used in cosmetics, and TEOS were optimized to sustain fragrance release for up to 24 h after topical application. An additional silica coating on the microcapsules reduced the Brunauer–Emmett–Teller surface area by 76.54%, enhancing fragrance stability for long-term storage. The timed-release behavior was assessed using fragrance evaluation tests and gas chromatography–mass spectrometry. The fragrance intensity and release profiles confirmed the potential of these microcapsules in daily-use cosmetics. These findings suggest that silica microcapsules with extended-release properties have application potential in both cosmetic and pharmaceutical products. Full article

Polymeric nanoparticles (PNPs) are highly valuable across various industries due to their advantageous properties, including biocompatibility and enhanced release control, which are particularly important for pharmaceutical and cosmetic applications. Fungi, through secondary metabolism, are capable of producing biosurfactants (BSs)—amphiphilic molecules that reduce surface tension and can therefore substitute synthetic surfactants in PNP stabilization. In this study, we investigated the production of biosurfactants by the endophytic fungus Aspergillus welwitschiae CG2-16, isolated from the Amazon region, as well as its use as a PNP stabilizer. The fungus exhibited a 36% reduction in the surface tension of the culture medium during growth, indicative of BS production. The partially purified biosurfactant demonstrated an emulsification of 24%, a critical micelle concentration (CMC) of 280 mg/L, and an FTIR spectrum suggesting a lipopeptide composition. The biosurfactant was employed in the synthesis of poly-ε-caprolactone (PCL) nanoparticles via nanoprecipitation and emulsion/diffusion methods. Nanoprecipitation yielded spherical nanoparticles with a low polydispersity index (0.14 ± 0.04) and a high zeta potential (−29.10 ± 8.70 mV), indicating suspension stability. These findings highlight the significant role of biosurfactants in polymeric nanoparticle formation and stabilization, emphasizing their potential for diverse applications in pharmaceutical, cosmetic, and other industrial sectors. Full article

This article proposes the synthesis and characterization of (triethylene glycol dimethacrylate–N,N-dihydroxyethyl-p-toluidine) TEGDMA-DHEPT self-healing microcapsules for their inclusion in dental composite formulations. The obtaining method is the in situ emulsion polymerization of the (poly urea-formaldehyde) (PUF) coatings. The microcapsules were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), atomic force microscopy (AFM), high-performance liquid chromatography (HPLC), and low-field nuclear magnetic resonance (NMR) techniques. The optimal formation of uniform microcapsules is achieved at a stirring speed of 800 rpm and centrifugation is no longer necessary. HPLC demonstrates that the microcapsules formed at 800 rpm show a better control of liquid release than the heterogeneous ones obtained at a lower stirring speed. The centrifuged samples have rounded shapes, with dimensions between 80 and 800 nm, while the non-centrifuged samples are more uniform, with a spherical shape and dimensions of approximately 800 nm. Full article