Search Results (484)

We report a low-cost, portable biosensor composed of an aptamer-functionalized nanoporous anodic aluminum oxide (NAAO) membrane and a commercial microcontroller chip-based impedance reader suitable for electrochemical impedance spectroscopy (EIS)-based sensing. The biosensor consists of two chambers separated by an aptamer-functionalized NAAO membrane, and the impedance reader is utilized to monitor transmembrane impedance changes. The biosensor is utilized to detect amodiaquine molecules using an amodiaquine-binding aptamer (OR7)-functionalized membrane. The aptamer-functionalized membrane is exposed to different concentrations of amodiaquine molecules to characterize the sensitivity of the sensor response. The specificity of the sensor response is characterized by exposure to varying concentrations of chloroquine, which is similar in structure to amodiaquine but does not bind to the OR7 aptamer. A commercial potentiostat is also used to measure the sensor response for amodiaquine and chloroquine. The sensing response measured using both the portable impedance reader and the commercial potentiostat showed a similar dynamic response and detection threshold. The specific and sensitive sensing results for amodiaquine demonstrate the efficacy of the low-cost and portable biosensor. Full article

In order to improve the electrochemical activity and discharge performance of aluminum–air batteries and to reduce self-corrosion of the anode, an SLM-manufactured aluminum alloy was employed as the anode of the Al-air battery, and the influence of PAAS and ZnO inhibitors taken separately or together on the self-corrosion rate and discharge performance of the Al-air battery in a 4 M NaOH solution were investigated. The experimental result indicated that the effect of a composite corrosion inhibitor was stronger than that of a single corrosion inhibitor. The addition of the compound inhibitor not only promoted the activation of the anode but also formed a more stable composite protective film on the surface of the anode, which effectively slowed down the self-corrosion and improved the utilization rate of the anode. In NaOH/PAAS/ZnO electrolytes, the dissolution of the Al6061 alloy was mainly controlled by the diffusion of the electric charge in the corrosion products or the zinc salt deposition layer. Meanwhile, for the Al-air battery, the discharge voltage, specific capacity, and specific energy increased by 21.74%, 26.72%, and 54.20%, respectively. In addition, the inhibition mechanism of the composite corrosion inhibitor was also expounded. The excellent discharge performance was due to the addition of the composite corrosion inhibitor, which promoted the charge transfer of the anode reaction, improved the anode’s activity, and promoted the uniform corrosion of the anode. This study provides ideas for the application of aluminum–air batteries in the field of new energy. Full article

In recent years, Golden Hard Anodizing (G.H.A.^®) has been developed as a variant of the traditional hard anodizing process with the addition of Ag⁺ ions in the nanoporous structure. The tribological properties of this innovative surface treatment are still not well understood. In this study, ball-on-disk tests were conducted in dry sliding conditions using 100Cr6 (AISI 52100) bearing steel balls as a counterbody and GHA^®-anodized EN AW-6082 aluminum alloy disks. The novelty of this work lies in the mapping of the wear properties of the tribocouple under different test conditions for a better comparison of the results. Three different normal loads (equal to 5, 10, and 15 N) and three different reciprocating frequencies (equal to 2, 3, and 4 Hz) were selected to investigate a spectrum of operating conditions for polished and unpolished G.H.A.^®-anodized EN AW-6082 aluminum alloy. Quantitative wear maps were built based on the resulting wear rate values to define the critical operating limits of the considered tribocouple. The results suggest that the coefficient of friction (COF) was independent of test conditions, while different wear maps were found for polished and non-polished surfaces. Polishing before anodizing permitted the acquisition of lower wear for the anodized disks and the steel balls. Full article

This study reports the production of mid-infrared (MIR) porous anodic alumina (PAA)-based microcavities with tunable optical quality. The spectral position of the cavity resonance peak (λ_C), along with its intensity (I_R) and Q-factor, varies depending on the geometric positioning of the cavity layer within the multilayer stack of alternating low- and high-porosity layers, as well as the type of cavity produced—either by high voltage (Cv_H-type) or low voltage (Cv_L-type) pulses. In most cases, PAA microcavities with Cv_H-type cavity layers exhibited superior light confinement properties compared to those with Cv_L-type cavities. Additionally, shifting the cavity layer from the center toward the edges of the multilayer stack enhanced the intensity of the resonance peak. For PAA microcavities with Cv_H-type cavity layers, the highest intensity (I_R = 53%) and the largest Q-factor (Q = 31) were recorded at λ_C of around 5.1 µm. The anodization approach used in this study demonstrates significant potential for designing PAA-based microcavities with high optical performance in the MIR spectral region, especially with further refinement of electrochemical parameters. These findings pave the way for the development of new photonic materials specifically tailored for the MIR spectral range, broadening their applications in various optoelectronic and sensing technologies. Full article

The 7A04 Al alloy is a commonly used lightweight metal material; however, its low wear resistance limits its application. In this study, the wear resistance of this alloy was improved by preparing micro-arc oxidation (MAO) coatings, MAO/MoS₂ composite coatings, and hard-anodized (HA) coatings on its surface. The friction and wear behaviors of these three coatings with diamond-like coated (DLC) rings under oil lubrication conditions were investigated using a ring–block friction tester. The wear rates of the coatings on the block surfaces were determined using laser confocal microscopy, and the wear trajectories of the coatings were examined using scanning electron microscopy. The results indicated that, among the three coatings, the MAO/MoS₂ coating had the lowest coefficient of friction of 0.059, whereas the HA coating had the lowest wear rate of 1.47 × 10⁻⁶ mm/Nm. The MAO/MoS₂ coatings exhibited excellent antifriction properties compared to the other coatings, whereas the HA coatings exhibited excellent anti-wear properties. The porous structure of the MAO coatings stored lubricant and replenished the lubrication film under oil lubrication. Meanwhile, the introduced MoS₂ enhanced the densification of the coating and functioned as a solid lubricant. The HA coating exhibited good wear resistance owing to the dense structure of the amorphous-phase aluminum oxide. The mechanisms of abrasive and adhesive wear of the coatings under oil lubrication conditions and the optimization of the tribological properties by the solid–liquid synergistic lubrication effect were investigated. This study provides an effective method for the surface modification of Al alloys with potential applications in the aerospace and automotive industries. Full article

The present study examines the tribological behavior of an EN AW-4006 aluminum alloy subjected to two innovative hard anodizing processes involving the sealing of anodic oxide pores with Ag⁺ ions and tested in lubricated conditions. Four plant-based lubricants with different concentrations of fatty acids were considered. Wear tests were conducted using a ball-on-disk tribometer, employing a constant frequency oscillatory motion at 2 Hz and a maximum linear speed of 0.1 m/s. The investigation explores the influence of applied loads (5 N, 10 N, and 15 N) on the resulting coefficient of friction. Through a Design of Experiments methodology, the most influential factors affecting the coefficient of friction are identified. The results indicate that hard anodizing processes and applied load affect the coefficient of friction during wear testing as the main factor of influence. High values of the Unsaturation Number led to a high coefficient of friction at 5 N. Wavy-shaped profile tracks were detected at 10 and 15 N, leading to high specific wear rate values and the failure of the anodized layer. Full article

The diffusion-bonding technique has been utilized to join various Al alloys (AA1060, AA2024, AA3003) to Cu for bimetallic anode application. This process aims to achieve robust metallic continuity to facilitate electron transfer, while carefully managing the growth of the intermetallic layer at the bonding interface. This control preserves the active volume of aluminum and prevents excessive brittleness of the anode. Optimization efforts have focused on different pressures, surface treatments of parent materials, and bonding parameters (temperature 450–500 °C and time 5–60 min). The optimal conditions identified include low bonding pressures (8 MPa), surface treatment involving polishing followed by chemical cleaning of the surfaces to be bonded, and energetic bonding conditions tailored to each specific aluminum alloy. Preliminary electrochemical characterization via cyclic voltammetry (CV) tests has demonstrated high reversibility intercalation/deintercalation reactions for up to seven cycles. The presence of the different alloying elements appears to contribute significantly to maintaining the high intercalation/deintercalation reaction reversibility without considerable modification of the reaction potentials. This effect may be attributed to alloying elements effectively reducing the overall alloy volume expansion, potentially forming highly reversible ternary/quaternary active phases, and creating a porous reaction layer on the exposed aluminum surface. These factors along with the influence of the Cu parent material collectively reduce the stress during volume expansion, which is the responsible phenomenon of the anode degradation in common Al anodes. Full article

This paper reports on the novel composite membrane electrolytes used in Zn/MnO₂, Al/MnO₂, Al/air, and zinc/air electrochemical devices. The composite membranes were made using poly(vinyl alcohol), poly(acrylic acid), and a sulfonated polypropylene/polyethylene separator to enhance the electrochemical characteristics and dimensional stability of the solid electrolyte membranes. The ionic conductivity was improved significantly by the amount of acrylic acid incorporated into the polymer systems. In general, the ionic conductivity was also enhanced gradually as the testing temperature increased from 20 to 80 °C. Porous zinc gel electrodes and pure aluminum plates were used as the anodes, while porous carbon air electrodes or porous MnO₂ electrodes were used as the cathodes. The cyclic voltammetry properties and electrochemical impedance characteristics were investigated to evaluate the cell behavior and electrochemical properties of these prototype cells. The results showed that these prototype cells had a low bulk resistance, a high cell power density, and a unique device stability. The Al/MnO₂ cell achieved a density of 110 mW cm⁻² at the designated current density for the discharge tests, while the other cells also exhibited good values in the range of 70–100 mW cm⁻². Furthermore, the Zn/air cell consisting of the PVA/PAA = 10:5 composite membrane revealed an excellent discharge capacity of 1507 mAh. This represented a very high anode utilization of 95.7% at the C/10 rate. Full article

The inhibitory effect of A. orientalis L. extract (AO) on aluminum corrosion in a 1.0 M HCl solution was investigated utilizing weight loss, electrochemical polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). The results show that AO is a potent inhibitor in an acidic environment, and that the inhibition potency increases with concentration. Temperature investigations showed that, in an acidic medium, the efficiency decreased, increased, and then decreased as the temperature rose. Adsorption isotherms from Freundlich, Temkin, El Awady, and Redlich–Peterson (R-P) approximated the inhibitor’s adsorption properties. For the inhibitory behavior, a physical and chemical adsorption mechanism is proposed. The adsorption process’s thermodynamic parameters (Ea, ΔH*, and ΔS*) were determined and explained. The inhibitor, AO, was identified as a mixed-type (anodic and cathodic) inhibitor based on polarization studies. According to the SEM findings, the inhibitor partially covers the metal surface, providing it with a respectable level of protection. The weight loss, electrochemical polarization, EIS, scanning electron microscopy (SEM), and quantum chemical calculations show a strong agreement, indicating that the AO extract is a highly effective inhibitor of aluminum in an acidic solution. Full article

It has been found out that Pd-Co-based catalyst, supported on anodized aluminum, possesses very high activity in combustion reactions of C₁–C₆ alkanes and toluene. The catalyst characterization has been made by N₂-pysisorption, XRD, SEM, XPS, FTIR, TEM, and EPR methods. In view of the great interest, methane combustion was investigated in detail. It is ascertained that the complete oxidation of methane proceeds by dissociative adsorption on PdO and formation of hydroxyl and methyl groups, the former being highly reactive, and it undergoes further reaction to oxygen-containing intermediates, whereupon HCHO is one of them. The presence of Co²⁺ cations promotes greatly oxygen adsorption. The dissociative adsorption is favored on neighboring Co²⁺ cations, leading to the formation of bridging peroxides. Further, the oxygen dissociates on the nearest Pd²⁺ cations. According to the results from the experimental data, instrumental methods, and the observed kinetics and DFT model calculations, it can be concluded that the reaction pathway over Pd+Co/anodic alumina support (AAS) catalyst proceeds most probably through Mars–van Krevelen. The obtained data on the kinetics were used for simulation of the methane combustion in a full-scale adiabatic reactor. Full article

In this study, we investigated the spatial distribution and homogeneity of gold nanoparticles (AuNPs) on an alumina (Al₂O₃; AAO) substrate for potential application as surface-enhanced Raman scattering (SERS) sensors. The AuNPs were synthesized through thermal treatment at 450 °C at varying times (5, 15, 30, and 60 min), and their distribution was characterized using field-emission scanning electron microscopy (FE-SEM) and scanning transmission electron microscopy (STEM). The FE-SEM and STEM analyses revealed that the size and interparticle distance of the AuNPs were significantly influenced by the duration of thermal treatment, with shorter times promoting smaller and more closely spaced nanoparticles, and longer times resulting in larger and more dispersed particles. Raman spectroscopy, using Rhodamine 6G (R6G) as a probe molecule, was employed to evaluate the SERS enhancement provided by the AuNPs on the AAO substrate. Raman mapping (5 µm × 5 µm) was conducted on five sections of each sample, demonstrating improved homogeneity in the SERS effect across the substrate. The topological features of the AuNPs before and after R6G incubation were analyzed using atomic force microscopy (AFM), confirming the correlation between a decrease in surface roughness and an increase in R6G adsorption. The reproducibility of the SERS effect was quantified using the maximum intensity deviation (D), which was found to be below 20% for all samples, indicating good reproducibility. Among the tested conditions, the sample synthesized for 15 min exhibited the most favorable characteristics, with the smallest average nanoparticle size and interparticle distance, as well as the most consistent SERS enhancement. These findings suggest that AuNPs on AAO substrates, particularly those synthesized under the optimized condition of 15 min at 450 °C, are promising candidates for use in SERS-based sensors for detecting cancer biomarkers. This could be attributed to temperature propagation promoted at the time of synthesis. The results also provide insights into the influence of thermal treatment on the spatial distribution of AuNPs and their subsequent impact on SERS performance. Full article

Bismine sodium salt (BSNa), a Schiff base with two sodium carboxylates, has shown promising electrochemical performance as an anode material. However, its synthesis involves toxic reagents and generates impurities, requiring significant solvent use for purification. This study introduces a novel synthetic method using sodium hydroxide as the sole reagent, which acts as both a base and Na source in the ion exchange step. With this procedure, we reduce the amounts of chemicals, diminish toxicity, improve the purity of the target compound, and use less solvent while maintaining comparable electrochemical performance. Additionally, the procedure is carried out under anhydrous conditions that avoid the undesirable hydrolysis of the imine linkages. In a previous report, the processing of the composite electrode was not established. In this article, we address this issue; the electrochemical performance, specifically the rate capability, is enhanced by processing the electrodes in laminate form rather than powder. As alternative to N-methyl-2-pyrrolidone (NMP), a common but disadvantageous solvent in laminate processing, other solvents were explored by testing acetone (DMK), methylisopropylketone (MIPK), and a DMK-NMP mixture. The remarkable electrochemical performance (specific capacity of 260–280 mAh/g, and capacity retentions higher than 84% at 1C (260 mA/g) remained consistent across these solvents. Furthermore, we investigated replacing copper with aluminum as the current collector to reduce costs and increase the energy density of the battery. While aluminum performed comparably to copper at low specific currents C/10 (26 mA/g), it showed a significant shift in the redox process potentials at higher specific currents. Full article

This paper discusses the fabrication of three-dimensional dendritic Ag nanostructures, showcasing pronounced Localized Surface Plasmon Resonance (LSPR) effects. These nanostructures, employed in surface-enhanced Raman scattering (SERS), function as sensors for lactic acid in artificial sweat. The dendritic structures of the silver nanoparticles (AgNPs) create an effective SERS substrate, with additional hotspots at branch junctures enhancing LSPR. We achieve differential LSPR effects by varying the distribution and spacing of branches and the overall morphology. Adjustments to electrodeposition parameters, such as current and plating solution protective agents on an anodized aluminum oxide (AAO) base, allow for precise control over LSPR intensities. By pre-depositing AgNPs, the electron transmission paths during electrodeposition are modified, which leads to optimized dendritic morphology and enhanced LSPR effects. Parameter optimization produces elongated rods with main and secondary branches, covered with uniformly sized, densely packed, non-overlapping spherical AgNPs. This configuration enhances the LSPR effect by generating additional hotspots beyond the branch tips. Fine-tuning the electrodeposition parameters improved the AgNPs’ morphology, achieving uniform particle distribution and optimal spacing. Compared to non-SERS substrates, our structure amplified the Raman signal for lactic acid detection by five orders of magnitude. This method can effectively tailor SERS substrates for specific analytes and laser-based detection. Full article

Extrusion-based polymer three-dimensional (3D) printing, specifically fused deposition modeling (FDM), has been garnering increasing interest from industry, as well as from the research and academic communities, due to its low cost, high speed, and process simplicity. However, bed adhesion failure remains an obstacle to diversifying the materials and expanding the industrial applications of the FDM 3D-printing process. Therefore, this study focused on an investigation of the surface treatment methods for aluminum (Al) foil and their applications to 3D printer beds to enhance the bed adhesion of a 3D-printed polymer filament. Two methods of etching with sodium hydroxide and anodization with phosphoric acid were individually used for the surface treatment of the Al foil beds and then compared with an untreated foil. The etching process removed the oxide layer from the Al foil and increased its surface roughness, while the anodizing process enhanced the amount of hydroxide functional groups and contributed to the formation of nano-holes. As a result, the surface-anodized aluminum foil exhibited a higher affinity and bonding strength with the 3D-printed polymers compared with the etched and pristine foils. Through the increase in the success rate in 3D printing with various polymers, it became evident that utilizing surface-treated Al foil as a 3D printer bed presents an economical solution to addressing bed adhesion failure. Full article

The demand for more efficient and sustainable electrical systems has driven research in the quest for innovative materials that enhance the properties of electrical conductors. This study investigated the influence of copper (Cu) coating and multi-walled carbon nanotubes (MWCNTs) on aluminum metal substrate through the pulsed electrodeposition technique. Parameters such as the concentration of chemical elements, current, voltage, temperature, time, and electrode spacing were optimized in search of improving the nanocomposite coating. The metallic substrate underwent anodization as surface preparation for coating. Characterization techniques employed included Field Emission Gun—Scanning Electron Microscopy (FEG-SEM) for analyzing coating morphology, Energy-Dispersive X-Ray Spectroscopy (EDS), Raman spectroscopy, and Kelvin probe for obtaining surface electrical conductivity values. Homogeneous dispersion of the Cu-MWCNTs film coating was achieved across the entire surface of the aluminum plate, creating a complex morphology. The doping effect was highlighted by changes in the vibrational characteristics of the nanocomposite, which affected the Raman spectrum dispersion bands. An increase in surface electrical conductivity by ≈52.33% compared to the control sample was obtained. Therefore, these results indicate that the improvement in the material’s electrical properties is intrinsically related to the complex morphology achieved with the adopted Cu-MWCNT nanocomposite coating process. Full article